Abicor Binzel EWR Pro User manual

T E C H N O L O G Y F O R T H E W E L D E R ´ S W O R L D .
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ZH ֯⭘䈤᰾ / EN Operating instructions
ZH ≄փ㢲ⴱ㻵㖞 EWR PRO/BASIC
EN Gas monitoring system EWR PRO/BASIC

ZH - 2
֯⭘䈤᰾ (:5352%$6,&
ZH ֯⭘䈤᰾
© ྲ󰵭⭡Ҿӗ૱Ⲵ᭩䘋ˈঠࡧ䭉䈟ᡆн߶⺞ˈࡦ䙐୶ᴹᵳ൘ԫօᰦ ىǃфн֌亴ݸ䙊
⸕Ⲵᛵߥл؞↓ᡆᴤ᭩↔ lj󰪞֌䈤᰾ҖNJDŽ❦㘼ˈ䘉Ӌ؞᭩ሶՊ֌Ѫ lj䈤᰾ҖNJⲴ
㔝⡸ᵜⲴ㓴ᡀ䜘࠶ .
1䇶࡛䢤ᇊ =+
1.1 ⅗ⴏㅖᙗ䈤᰾ =+
1.2 ֯⭘ᯩⲴ䍓ԫ =+
2ӗ૱ӻ㓽 =+
2.1 ⨶֯⭘ =+
2.2 䶎⨶֯⭘ =+
2.3 ᢰᵟᮠᦞ =+
2.4 㕙߉ =+
2.5 䬝⡼ =+
3ᆹޘ享⸕ =+
3.1 ࠶㊫ =+
4׋䍗㤳ത =+
4.1 䘀䗃 =+
4.2 ᆈ䍞 =+
5࣏㜭ӻ㓽 =+
6⭘ =+
6.1 ᆹ㻵 =+
7󰪞֌ =+
7.1 䇮ᇊ =+
7.1.1 লᯩ䇮ᇊ =+
7.1.2 ࣐བྷ≄փ⍱䟿 =+
7.1.3 ߿ቁ≄փ⍱䟿 =+
7.1.4 ᴰབྷ≄փ⍱䟿 =+
8؞᭩≄঻ =+
8.1 䇮ᇊ䗃ޕ঻࣋ =+
9ڌ⭘ =+
10 㔤ᣔ઼␵⨶ =+
10.1 ᰕᑨ㔤ᣔ =+
11 ᭵䳌৺ᧂ䲔 =+
12 ᣶ন =+
13 ᓏ⢙༴⨶ =+
13.1 ৏ᯉ =+
13.2 䖵ࣙᶀᯉ =+
13.3 㻵 =+

=+
(:5352%$6,& 1 䇶࡛䢤ᇊ
 䇶࡛䢤ᇊ
≄փ㢲ⴱ㻵ᔿ (:5352%$6,&⭘Ҿᐕъ亶ฏ޵ 0,*0$* ઼ 7,* ؍ᣔ
≄փ✺᧕Ⲵ≄փ䗃ޕ䈳㢲DŽᵜ֯⭘䈤᰾ᱟޣҾ (:5352%$6,&DŽ(:5
352%$6,& ≄փ㢲ⴱ㻵ᔿݱ䇨֯⭘ ABICOR BINZEL ޜ㌫㔏Ⲵ৏
䝽Ԧ󰪞֌DŽ
 ⅗ⴏㅖᙗ䈤᰾
⴨ޣ⅗ⴏ㿴ᇊ 
⅗ⴏ⭥⻱ެᇩ㿴ㄐ(*
ᡁԜ⢩↔༠᰾
Alexander BINZEL Schweisstechnik GmbH & Co. KG ᇮ䟷ቄ✺᧕ᢰᵟ
ᴹ䲀ޜ
֯⭘䈤᰾ѝ᧿䘠Ⲵӗ૱৺ަ䇮䇑ˈ㔃ᶴ઼ᡁᯩᨀ׋Ⲵ䝽㖞ᆼޘㅖ
⅗ޡփᴹޣᆹޘ઼ڕᓧⲴ㿴ᇊDŽྲᵚ㓿ᡁᯩ᜿㘼䘋㹼᭩㻵ᡆࣘˈ
ࡉᵜ༠᰾ᰐ᭸DŽ
᮷⥞ᢈӪ +XEHUW0HW]JHU
.LHVDFNHU$OWHQ%XVHFNᗧഭ
 ֯⭘ᯩⲴ䍓ԫ
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(:*ˈ䚥ᆸᴹޣᆹޘ઼ڕᓧⲴ᰾㓶㿴ᇊⲴᴰᯠ⡸ᵜˈቔަᱟ㿴
ᇊ5:*DŽ൘ᗧഭຳ޵享䚥ᆸࣣࣘ؍ᣔ⌅઼ᆹޘ֌ъ㿴ㄐDŽ↔
ཆˈ֯⭘ᯩ享⺞؍⭘Ҿ✺᧕Ⲵӗ૱ㅖ⅗ⴏᴹޣ⭥⻱ެᇩⲴ⌅㿴
(:*ˈᒦᆹ㻵ሩᵲᮓ⭥⍱䘋㹼ⴁ᧗Ⲵؑ㻵㖞DŽ
 ӗ૱ӻ㓽
 ⨶֯⭘
≄փ㢲ⴱ㻵㖞 (:5352%$6,&⭘ҾᵪಘӪ઼㠚ࣘ✺᧕֌ъDŽ㢲㜭㌫
㔏Ѫ✺᧕㌫㔏Ⲵ㓴ᡀ䜘࠶ˈᒦ㜭൘䈕㌫㔏ѝ֯⭘DŽ⨶֯⭘ҏ
ᤜ↓⺞Ⲵ󰪞֌ˈ؍ޫ઼㔤ᣔᐕ֌DŽ
 䶎⨶֯⭘
ԫօ  ⨶֯⭘ ԕཆⲴᐕ֌֌ъ൷኎Ҿ䶎⨶֯⭘DŽн䲿᜿䘋
㹼᭩㻵৺ᴤDŽ
〠 ≄փ㢲ⴱ㻵㖞 (:5352%$6,&
⴨ޣ⅗ޡփ㿴ᇊ ⅗ⴏ⭥⻱ެᇩ㿴ㄐ(*
䟷⭘Ⲵаփḷ߶ ',1(1(1
㺘Ṭ ⅗ⴏㅖᙗ䈤᰾

=+
2 ӗ૱ӻ㓽 (:5352%$6,&
 ᢰᵟᮠᦞ
֌ъ⧟ຳ≄⑙  e&㠣 e&
䘀䗃઼ᆈ䍞  e&㠣 e&
オ≄⴨ሩ⒯ᓖ ൘ e&ᰦˈн䎵䗷 
㺘Ṭ ⧟ຳ≄⑙
(:5352%$6,&0,*0$*
䟽䟿 㓖 NJ
ቪረ䮯 [ᇭ[儈 [[PP
䗃ޕ⭥঻  9'&P$P$
䗃ࠪオ䖭䟿 EDUOPLQ
⍱䟿 OPLQ FIK
㺘Ṭ а㡜ᮠᦞ
䗃ޕ঻࣋ 䗃ࠪ঻࣋
EDU 㠣EDU
EDU 㠣EDU
EDU 㠣EDU
঻࣋ሿҾ2EDU ᰦˈ(:5 ޣ䰝DŽ
㺘Ṭ ঻࣋∄
ᨀ⽪
Ь ޕ঻࣋н䎵䗷  ᐤDŽ
⭥⍱⍻䟿঑䫣 ᐕ֌㤳ത
$ $
$ $
$ $
㺘Ṭ ᐕ֌㤳ത

=+
(:5352%$6,& 3 ᆹޘ享⸕
 㕙߉
 䬝⡼
≄փ㢲ⴱ㻵㖞 (:5352%$6,&᤹ԕлᯩᔿ⭘䬝⡼ḷ⽪ 
඲䈒ᰦ䈧ᨀ׋ԕлؑ᚟ 
Ь 䇮༷㊫රˈ䇮༷⸱ˈ䇒䍝⸱
 ᆹޘ享⸕
⌘᜿䱴ᑖⲴᆹޘᤷ⽪᮷ԦDŽ
 ࠶㊫
䈤᰾ҖѝⲴ䆖࠶Ѫ  њнቲ⅑ˈᒦ࠶࡛Ҿާփᐕ֌ѻࡽࠪ⧠DŽ
᤹䟽㾱ᙗ䙂߿亪ᒿ㺘⽪ 
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6
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ᤷⴤ᧕䶒ѤⲴড䲙DŽྲ󰵭н㻛ᧂ䲔ˈሶᕅ䎧ѕ䟽ՔӑDŽ
䆖
ᤷ㜭Ⲵড䲙DŽྲ󰵭н㻛ᧂ䲔ˈ㜭ᕅ䎧ѕ䟽ՔӑDŽ
ᖃ
ᗳ
ᤷ㜭ࠪ⧠ⲴডᇣDŽྲ󰵭н㻛ᧂ䲔ˈ㜭ᕅ䎧䖫ᗞᦏՔDŽ

=+
4 ׋䍗㤳ത (:5352%$6,&
 ׋䍗㤳ത
䈧অ⤜䇒䍝䝽Ԧ઼᱃ᦏԦDŽ䝽Ԧ઼᱃ᦏԦ䇒䍗ᡰ䴰ؑ᚟઼䍗૱⸱
৲㿱ᴰᯠ䇒䍝␵অDŽ૘䈒઼䇒䍝Ⲵ㚄㌫ᯩᔿ൘㓯䈧ḕ
ZZZELQ]HODELFRUFRPDŽ
 䘀䗃
ᡰᴹ׋䍗൘䍗ࡽ൷⭡䍗䜘䰘Ԅ㓶Ự傼઼㻵DŽቭ㇑ྲ↔ˈн㜭
ᧂ䲔䘀䗃䙄ѝ⭏ᦏൿⲴ㜭DŽ
 ᆈ䍞
ᇔ޵ሱ䰝ᆈ䍞Ⲵ⢙⨶ᶑԦ 
㿱㺘Ṭ ⧟ຳ≄⑙൘亥 =+
ᨀ⽪
Ь ᤷᐕ֌㔃󰵭㜭ࡠᖡ૽ˈᡆ㜭ᕅ䎧㻵㖞ⲴᦏᇣDŽ
Ь (:5 532%$6,& Ь ⍻䟿䫣 ˄࠶⍱⭥䱫˅
Ь ⭥Ⓚ䜘࠶ Ь ֯⭘䈤᰾
㺘Ṭ ׋䍗㤳ത
䘋䍗Ự傼 䈧ḕ傼ᮠ䟿ᱟㅖӔ䍗অ 
Ựḕࡠ䍗ᱟࠪ⧠ᦏൿ  ⴞ㿶Ựḕ 
ᣅ䇹 ྲ󰵭ᦏൿᱟ൘䘀䗃䙄ѝӗ⭏  ・ণ䐏ᴰ㓿᡻Ⲵ䘀䗃ޜ㚄㌫  ؍
⮉㻵  ׯҾỰḕᰦࠪ⽪DŽ
䘰䍗㻵 ቭ㜭֯⭘৏㻵৺৏㻵ᶀᯉDŽᴹޣ㻵઼䘀䗃؍䲙Ⲵ䰞仈䈧㚄
㌫ᛘⲴ׋䍗ᯩˈ⢙⍱ᡆ䘀䗃ޜDŽ
㺘Ṭ 䘀䗃

=+
(:5352%$6,& 5 ࣏㜭ӻ㓽
 ࣏㜭ӻ㓽
≄փ㢲ⴱ㻵㖞 (:5352%$6,& ṩᦞ✺᧕䗷〻䇮ᇊⲴᴢ㓯ሩ≄փ䗃ޕ
䘋㹼᧗ࡦDŽ
লᯩ䇮ᇊⲴᛵߥлˈ(:5 䈳㢲⍱䟿Ⲵ㤳തᱟOPLQࡠOPLQDŽ
⭘
1⭥Ⓚ䘎᧕⭥঻9
2₉㢢ݹҼᶱ㇑
3⍱䟿ᱮ⽪
4㇝ཤ
5㔯㢢᧗ࡦҼᶱ㇑
6㓒㢢᧗ࡦҼᶱ㇑
7⍻䟿䫣 ˄࠶⍱⭥䱫˅
8᧕⍻䟿䫣
9ᔰޣ 212))
10 ࠪ≄㇑
11 䝽Ԧ᧕
12 ㇝ཤ
13 䘋≄㇑ ᴰབྷ%DU
ᨂമ ࣏㜭ӻ㓽
612 5 7
813 1011
4
12
3
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ᦏՔড䲙
൘㔤ᣔˈ؍ޫˈ᣶ন઼؞⨶Ⲵᮤњ䗷〻ѝ享⌘᜿ 
Ь ࠷ᯝ≄փ׋ᓄDŽ
Ь ޣ䰝׋⭥DŽ
ᨀ⽪
Ь ㌫㔏Ⲵ⭘享⭡䗷ษ䇝ⲴӪઈᆼᡀDŽ

=+
7 󰪞֌ (:5352%$6,&
 ᆹ㻵
㿱ᨂമ ࣏㜭ӻ㓽൘亥 =+
1Ựḕˈ䱴䘁䴰㾱а9⭥ⓀᨂᓗDŽ
2䘹ᤙа䘲ս㖞࢚ᯝ؍ᣔ≄䖟㇑ˈᒦ൘↔ᆹ㻵പᇊ (:5DŽ
3࢚ᯝⲴ؍ᣔ≄䖟㇑єㄟ࠶࡛᧕䙊䘋≄㇑ ઼ࠪ≄㇑  DŽ
4ᢺ⍻䟿䫣 ˄˅  о✺᧕⭥⍱ѫ⭥㔶ᡆ᧕ൠ⭥㔶പᇊDŽ
5䘎᧕⍻䟿䫣Ⲵ䘎᧕⭥㔶ˈᒦ⭘㷪䪹പᇊ⭥㔶ᨂཤDŽ
6᧕䙊⭥Ⓚ䜘࠶ 9Ⲵ䘎᧕⭥㔶  ˈ⭘㷪䪹പᇊᨂཤDŽ
7ᢺ⭥Ⓚ䜘࠶ᨂ䘋9 ⲴᨂᓗDŽ
8Ựḕ㔯㢢  㓒㢢  ᧗ࡦҼᶱ㇑ԕ৺₉㢢ݹҼᶱ㇑  ൘
⍱䟿ᱮ⽪ѝ  ᱟ⛩ӞDŽ
9ᤗᔰ≄ⓀˈỰḕᒦ⺞؍ᇶሱᆼྭDŽ
⧠⋴┿ᰦ享࠷ᯝ≄ⓀDŽሶ⋴䵢༴⭘㜦ᑖᇶሱˈᡆᴤᦒ≄Ⓚ  䘋
≄㇑DŽ
10 ׋≄ᢃᔰ䈧Ựḕ㓒㢢᧗ࡦҼᶱ㇑  ᱟ➴⚝DŽ
󰪞֌
 䇮ᇊ
㢲㜭㌫㔏 (:5352%$6,& ṩᦞ✺᧕䗷〻䇮ᇊⲴᴢ㓯ሩ≄փ䗃ޕ䘋㹼
᧗ࡦDŽ
 লᯩ䇮ᇊ
㿱ᨂമ ࣏㜭ӻ㓽൘亥 =+
ᨀ⽪
Ь ൘⍱䟿ᱮ⽪ѝˈᓄᖃᴹѝ䰤Ⲵ₉㢢ݹҼᶱ㇑ᑨӞDŽ˄লᯩ䇮
ᇊ˅
Ь 䈧⌘᜿ˈ享ᚂᇊ؍ᤱ  Կ⭥঻DŽ⭥঻⌒ࣘ㜭ᕅ᭵䳌
ᨀ⽪
Ь (:5352%$6,& ㌫㔏ڌ⭘ᰦˈ⌘᜿✺᧕㌫㔏޵ᡰᴹ䜘࠶Ⲵޣ䰝䗷
〻DŽ
ᨀ⽪
Ь লᯩ䇮ᇊⲴᛵߥлˈ⍱䟿ᱮ⽪ѝᴹ₉㢢ݹҼᶱ㇑ᑨӞDŽ

=+
(:5352%$6,& 7 󰪞֌
ֻᆀ  EWR PRO/BASIC MIG/MAG
(:5ሩ⍱䟿᧗ࡦྲлˈ⭥⍱$ᰦ⍱䟿Ѫ OPLQˈ
⭥⍱$ᰦ⍱䟿䗮 OPLQDŽ
㔯㢢 㔯㢢᧗ࡦҼᶱ㇑
㓒㢢 㓒㢢᧗ࡦҼᶱ㇑
ᨂമ മ㺘
Shunt 300 A
5
15
7
90
120 150 180
210
240
270
300
9
11
13
14
15
23
21
19
17
[l/min]
[A]
6
7
8
9
10
11
15
16
17
18
19
20
24
25
26
27
28
29
16
14
12
18
20
21
22
24
26
28
30
㔯㢢
㓒㢢
㓒㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢
㔯㢢

=+
8 ؞᭩≄঻ (:5352%$6,&
 ࣐བྷ≄փ⍱䟿
1Ѫ࣐བྷ⍱䟿ˈ᤹ ㇝ཤ 䘋ޕ䇮ᇊ⁑ᔿDŽ
2⇿᤹а⅑᤹䫞㜭ᨀ儈OPLQⲴ⍱䟿DŽ
3⍱䟿࣐བྷ䙊䗷ањᡆࠐњ㔯㢢ݹҼᶱ㇑Ӟ䎧ᱮ⽪ˈ㔯㢢ᱮ⽪ս
Ҿ₉㢢ݹҼᶱ㇑ кᯩDŽ⇿њݹҼᶱ㇑⴨ᖃҾ࣐བྷ
OPLQDŽ
4Ѫ؍ᆈ䇮㖞ˈ享ㅹᖵ  。䫏᡽ᯝ⭥ᡆ䘋㹼ަᆳ䇮㖞DŽ
 ߿ቁ≄փ⍱䟿
1Ѫ߿ቁ⍱䟿ˈ᤹ ㇝ཤ 䘋ޕ䇮ᇊ⁑ᔿDŽ
2⇿᤹а⅑᤹䫞㜭߿ቁOPLQⲴ⍱䟿DŽ
3⍱䟿߿ቁ䙊䗷ањᡆࠐњ㔯㢢ݹҼᶱ㇑Ӟ䎧ᱮ⽪ˈ㔯㢢ᱮ⽪ս
Ҿ₉㢢ݹҼᶱ㇑ лᯩDŽ⇿њݹҼᶱ㇑⴨ᖃҾ߿ቁ
OPLQDŽ
4Ѫ؍ᆈ䇮㖞ˈ享ㅹᖵ  。䫏᡽ᯝ⭥ᡆ䘋㹼ަᆳ䇮㖞DŽ
 ᴰབྷ≄փ⍱䟿
Ѫ䘋㹼ᴰབྷ≄փ⍱䟿✺᧕ˈ㾱ޣ䰝㢲㜭㌫㔏ˈ (:5 352%$6,& ޣ䰝䙊
䗷212)) ᔰޣ  DŽ
㓒㢢᧗ࡦҼᶱ㇑  ᑨӞDŽ
 ؞᭩≄঻
 䇮ᇊ䗃ޕ঻࣋
≄փ㢲ⴱ㻵㖞 (:5352%$6,& ᐢ䘋㹼≄փ䖟㇑ݵ≄Ⲵ〻ᒿ亴䇮DŽн
✺᧕ᰦˈ঻࣋ṩᦞ✺᧕䇮༷Ⲵ䖟㇑䮯ᓖ᭩DŽ
ᨀ⽪
Ь লᯩ䇮ᇊ≄঻٬ѪEDUDŽ
㊣ 㓖EDU
㊣ 㓖EDU
㊣ 㓖EDU
!㊣ 㓖EDU
㺘Ṭ 0,*0$*ḷ߶٬

=+
(:5352%$6,& 9 ڌ⭘
1ᤄࠪ  (:5352%$6,&Ⲵ⭥Ⓚ⭥㔶DŽ
2؍ᤱ᤹лᔰޣ  ˈᰦ޽⅑ᢺ⭥Ⓚ⭥㔶  о (:5 352%$6,&
᧕䙊DŽ
3䘉ᰦ൘⍱䟿ᱮ⽪䈫≄঻ᮠ٬DŽ
Ѯֻ  ݹҼᶱ㇑ ˈEDUˈ ݹҼᶱ㇑ ˈEDU
4䙊䗷㇝ཤ䭞  ؞᭩≄঻DŽ
⇿њݹҼᶱ㇑঻࣋᭩ˈEDUDŽ
ᴰлᯩⲴݹҼᶱ㇑Ӟ䎧ᰦˈ≄঻Ѫ ˈEDUDŽ
5ᡰ䴰Ⲵ≄঻䇮ᇊˈ᤹лᔰޣ 212)) DŽ
6䘉ᰦ≄঻㻛؍ᆈˈ(:5352%$6,&䖜ޕᐕ֌⁑ᔿDŽ
ڌ⭘
1࠷ᯝ≄փ׋ᓄDŽ
2ޣ䰝׋⭥DŽ
1⭥Ⓚ⭥㔶 2⍱䟿ᱮ⽪ 3ᔰޣ 212))
ᨂമ 䇮ᇊ≄঻
123
ᨀ⽪
Ь (:5352%$6,& ㌫㔏ڌ⭘ᰦˈ⌘᜿✺᧕㌫㔏޵ᡰᴹ䜘࠶Ⲵޣ䰝䗷
〻DŽ

=+
10 㔤ᣔ઼␵⨶ (:5352%$6,&
 㔤ᣔ઼␵⨶
ᇊᵏ㔤ᣔ৺␵⨶ᱟ⺞؍ሯભ઼ᰐ᭵䳌ⲴݸߣᶑԦDŽ
 ᰕᑨ㔤ᣔ
Ь ᗵ㾱ᰦˈ⭘ᒢᐳ␵⨶ (:5DŽ
Ь ⇿ཙỰḕ (:5ˈ⭥Ⓚ ⭥⍱⍻䟿঑䫣઼≄փ䖟㇑ᱟᦏൿˈᗵ㾱
ᰦᴤᦒDŽ
 ᭵䳌৺ᧂ䲔
1䙊䗷ᔰޣ 212)) ሶ≄փ㢲ⴱ㻵㖞 (:5352%$6,&ޣ䰝DŽ
2㢲≄㻵㖞 (:5352%$6,&ӽо⭥Ⓚ  ≄Ⓚ䘎᧕DŽ
3ᰐ᧗ࡦҼᶱ㇑ᡆᴹ㓒㢢᧗ࡦҼᶱ㇑Ӟ䎧DŽ
ড䲙
ᦏՔড䲙
൘㔤ᣔˈ؍ޫˈ᣶ন઼؞⨶Ⲵᮤњ䗷〻ѝ享⌘᜿ 
Ь ࠷ᯝ≄փ׋ᓄDŽ
Ь ޣ䰝׋⭥DŽ
Ь ᗵ㾱ᰦˈޣ䰝ᮤњ㠚ࣘ䇮༷DŽ
ড䲙
⭥ࠫ
⭥㔶᭵䳌㜭ᕅড䲙DŽ
Ь Ựḕᡰᴹᑖ⭥㓯㔶઼䘎᧕ᱟ↓⺞ᆹ㻵DŽ
Ь ᴤᯠᦏˈᖒ઼⼘ᦏⲴ䜘ԦDŽ
ᨀ⽪
Ь ᔪ䇞Ⲵ㔤ᣔ䰤䳄֌Ѫ৲㘳ˈᱟṩᦞањ⨝֌ъⲴDŽ
Ь 㔤ᣔ઼␵⨶ᐕ֌ᗵ享⭡䗷ษ䇝ⲴуъӪઈᆼᡀDŽ
Ь 䘋㹼㔤ᣔ઼␵⨶ᐕ֌ᰦ享クᡤњӪ䱢ᣔ㺓DŽ
ᨀ⽪
Ь ྲ󰵭ԕк᧚ᯭӽᰐ⌅ᧂ䲔᭵䳌ˈ䈧оуъ䬰୞୶ᡆࡦ䙐ᯩ㚄㌫DŽ
Ь ᰦ⌘᜿ᴹޣ✺᧕ᢰᵟ㓶㢲Ⲵ֯⭘᡻޼ˈྲ⭥Ⓚˈ✺󰵻㌫㔏ㅹDŽ

=+
(:5352%$6,& 12 ᣶ন
 ᣶ন
᣶নᗵ享⭡уъӪઈ󰪞֌DŽ⌘᜿ˈ᣶নࡽᗵ享ᆼᡀޘ䜘ޣ䰝䗷〻઼
ᐕ֌DŽᤜо✺᧕㌫㔏ޣ㚄Ⲵᡰᴹ䜘࠶DŽ
᭵䳌 ৏ഐ ᧂ䲔
✺᧕ᰐ≄փ Ь ≄Ⓚᐢޣ䰝 Ь ᢃᔰ≄Ⓚ
≄փ⍱䟿઼✺᧕⭥⍱
н᤹∄ֻ᭩
Ь ⍻䟿䫣ᵚ᧕䙊 Ь ᧕䙊⍻䟿䫣
≄փ⎸㙇儈Ҿ䇮ᇊ٬ Ь 䖟㇑ˈ䘎᧕ࠪ⧠⋴┿
Ь (:5 ࠪ⧠⋴┿
Ь ᇶሱˈᗵ㾱ᰦᴤᦒ
Ь ᢺ≄ⓀӾ (:5᪈䲔ˈᒦⴤ᧕о✺᧕
䇮༷Ⲵ≄㇑䘎᧕DŽ
✺᧕≄փཚቁ Ь 䇮ᇊ䭉䈟 Ь Ӿᯠ䇮ᇊ
✺᧕≄փཚཊ Ь 䇮ᇊ䭉䈟 Ь Ӿᯠ䇮ᇊ
㺘Ṭ ᭵䳌৺ᧂ䲔
㔯㢢᧗ࡦҼᶱ㇑ 㓒㢢᧗ࡦҼᶱ㇑ ᧂ䲔
Ӟ Ӟ Ь 䗃ޕ঻࣋ཚվˈEDUDŽ
Ь Ựḕ≄փ䗃ޕDŽ
Ь ྲєњҼᶱ㇑㔗㔝Ӟ  ⭡уъӪઈỰḕ
Ӟ 唁 Ь Ựḕ≄փ䖟㇑Ⲵ↓⺞᧕DŽ
Ь ᗵ㾱ᰦ⭡уъӪઈỰḕ
唁 Ӟ Ь (:5 ᐢޣ䰝DŽ
Ь ᢃᔰ (:5
唁 唁 Ь Ựḕ׋⭥
Ь Ựḕ⭥Ⓚ䜘࠶ˈᗵ㾱ᰦᴤᦒ
㺘Ṭ Ựḕ᧗ࡦҼᶱ㇑
ড䲙
᜿ཆ䎧ࣘⲴড䲙
൘㔤ᣔˈ؍ޫˈ᣶ন઼؞⨶Ⲵᮤњ䗷〻ѝ享⌘᜿ 
Ь ࠷ᯝ≄ⓀDŽ
Ь ޣ䰝׋⭥DŽ
Ь ޣ䰝ᮤњ⭥✺䇮༷DŽ

=+
13 ᓏ⢙༴⨶ (:5352%$6,&
1࠷ᯝ≄ⓀDŽ
2ޣ䰝׋⭥DŽ
3ޣ䰝ᮤњ⭥✺䇮༷DŽ
4ᢺ䘎᧕⭥㔶઼⭥Ⓚ䜘࠶ 9 ࠶ᔰ
5নл⍻䟿䫣઼䘎᧕⭥㔶DŽ
6নл䘋≄㇑઼ࠪ≄㇑Ⲵ؍ᣔ≄䖟㇑DŽ
 ᓏ⢙༴⨶
ᓏ⢙༴⨶享䚥ᆸᖃൠᴹޣ⌅ᖻˈ⌅㿴ˈ㿴ᇊˈḷ߶઼ᯩ䪸DŽѪҶ↓
⺞䘋㹼ᓏ⢙༴⨶ˈᛘᗵ享俆ݸ᣶ন䈕ӗ૱DŽ
㿱 ᣶ন൘亥 =+
 ৏ᯉ
ӗ૱ཆⴂѪ䬍ࡦDŽ⭥ᆀݳԦ享֌Ѫ⭥ಘඳ൮䟽ᯠഎ᭦࡙⭘DŽሩ䟷⭘
Ⲵກᯉ䘋㹼Ҷḷ䇶ˈԕׯҾሶᶕഎ⚹༴⨶ᰦⲴᶀᯉ࠶㊫DŽ
 䖵ࣙᶀᯉ
⋩ˈ⏖━⋩㜲઼␵⍇ࡲн䘋ޕൠлᡆ㘵ᧂ≤㌫㔏DŽ䘉Ӌ⢙䍘享֯
⭘䘲ᖃⲴᇩಘ؍ᆈˈ䘀䗃઼༴⨶DŽ⌘᜿䚥ᆸᖃൠⲴᴹޣ㿴ᇊ઼䖵ࣙ
ᶀᯉ⭏ӗ୶ᨀ׋Ⲵ⴨ޣ༴⨶ᤷ⽪DŽ⊑ḃⲴ␵⍇ᐕާ ∋ࡧ  ᣩᐳ
ㅹ  ҏᗵ享᤹➗⭏ӗ୶Ⲵᤷ⽪䘋㹼༴⨶DŽ
 㻵
ABICOR BINZELᐢᢺ䘀䗃㻵߿ቁࡠᴰվ〻ᓖDŽ㻵ᶀᯉቭ䟿䟷⭘
എ᭦޽⭏ᶀᯉDŽ
ᨀ⽪
Ь ⌘᜿ ڌ⭘൘亥 =+ ޵Ⲵؑ᚟䈤᰾DŽ

=+
(:5352%$6,& 13 ᓏ⢙༴⨶

EN - 2
English Translation of the original operating instructions EWR PRO/BASIC
EN English Translation of the original operating instructions
© The manufacturer reserves the right, at any time and without prior notice, to make such changes
and amendments to these Operation Instructions which may become necessary due to misprints,
inaccuracies or improvements to the product. Such changes will however be incorporated into
subsequent editions of the Instructions. All trademarks mentioned in the operating instructions are
the property of their respective owners.
1 Identification EN-3
1.1 EU Declaration of Conformity EN-3
1.2 Responsibilities of the User EN-3
2 Product description EN-4
2.1 Designated use EN-4
2.2 Use contrary to the designated use EN-4
2.3 Technical Data EN-4
2.4 Abbreviations EN-5
2.5 Nameplate EN-5
3 Safety instructions EN-5
3.1 Classification EN-5
4 Scope of delivery EN-6
4.1 Transport EN-6
4.2 Storage EN-7
5 Functional Description EN-7
6 Putting into operation EN-7
6.1 For installation, EN-8
7 Operation EN-8
7.1 Settings EN-9
7.1.1 For the factory setting, EN-9
7.1.2 Increasing the gas flow rate EN-10
7.1.3 Decreasing the gas flow rate EN-11
7.1.4 Maximum gas flow rate EN-11
8 Changing the gas pressure EN-11
8.1 Setting the flow pressure EN-11
9 Putting out of operation EN-12
10 Maintenance and cleaning EN-13
10.1 Daily maintenance EN-13
11 Troubleshooting EN-14
12 Dismounting EN-15
13 Disposal EN-16
13.1 Materials EN-16
13.2 Consumables EN-16
13.3 Packaging EN-16

EN - 3
EWR RPO/BASIC 1 Identification
1 Identification
The gas monitoring system EWR RPO/BASIC is used in industry and in the
trade for regulating the gas supply in MIG/MAG and TIG inert gas welding.
These operating instructions only describe the gas monitoring system
EWR RPO/BASIC. The gas monitoring system EWR RPO/BASIC may only
be operated using original ABICOR BINZEL spare parts.
1.1 EU Declaration of Conformity
according to the EC Directives:
Electromagnetic Compatibility Directive 2004/108/EC.
We,
Alexander Binzel Schweisstechnik GmbH & Co. KG
hereby declare that, on the basis of its design and construction and in the
present version, the product described in these operating instructions complies
with the basic safety and health requirements of the EC directive. Any
modification not agreed with us will void this declaration.
Legal representative of the documentation: Hubert Metzger
Kiesacker 7-9, 35418 Alten-Buseck
1.2 Responsibilities of the User
Within the EEA (European Economic Area), the current version of the national
implementation of the Framework Directive (89/391/EEC) and the related
individual directives and, of these, especially Directive (89/655/EEC)
concerning the minimum safety and health requirements for the use of work
equipment by workers at work must be adhered to. In Germany, the Labor
Protection Law and the Company Safety Ordinance must be heeded. In
addition, the operator must ensure that the welding torch and welding unit
comply with the EC EMC Directive (2004/108/EC) and that the signal
utilisation of the integrated welding current monitoring against stray currents is
installed properly.
Designation Gas monitoring system EWR RPO/BASIC
Relevant EC Directives Electromagnetic Compatibility Directive 2004/108/EC
Harmonized standard applied DIN EN 61000-6-2, EN 61000-6-3
Tab. 1 Information regarding the EU Declaration of Conformity

EN - 4
2 Product description EWR RPO/BASIC
2 Product description
2.1 Designated use
The gas monitoring system EWR RPO/BASIC must be used for manual
welding and also for automatic use. It forms part of the welding system and
may only be operated in it. Designated use also includes the observance of the
prescribed operating, maintenance and servicing instructions.
2.2 Use contrary to the designated use
Any use other than that described under "Designated Use" is considered
contrary to the designated use. Unauthorised conversions or power increase
modifications are not allowed.
2.3 Technical Data
Ambient temperature + 5 °C to + 50 °C
Transport and storage - 10 °C to + 55 °C
Relative humidity up to 90 % at 20 °C
Tab. 2 Ambient temperature
EWR RPO/BASIC MIG/MAG
Weight approx. 1.3 kg
Dimensions (mm) LxWxH 118x148x58 mm
Rated electrical values 24 VDC, 450 mA - 750 mA
Starting idling volume 0.2 - 2.0 bar: 5 - 23 l/min
Flow rate 5 - 30 l/min 10,6 - 63,6 cfh
Tab. 3 General data
Inlet pressure Outlet pressure
2 - 6 bar up to 0.6 bar
3 - 6 bar up to 1.2 bar
4 - 6 bar up to 2.0 bar
at pressures <2 bar, the EWR is switched off.
Tab. 4 Pressure values
NOTICE
• The inlet pressure may not exceed 6 bar.

EN - 5
EWR RPO/BASIC 3 Safety instructions
2.4 Abbreviations
2.5 Nameplate
The gas monitoring system EWR RPO/BASIC is labelled with a nameplate as
follows:
When making any inquiries, please remember the following information:
• Device type, device number, ID number
3 Safety instructions
Please observe the attached safety instructions.
3.1 Classification
The warning signs used in the operating instructions are divided into four
different levels and are shown prior to specific work steps. Arranged in
descending order of importance, they have the following meaning:
Shunt Working range
150 Ampere 45 - 150 Ampere
300 Ampere 90 - 300 Ampere
500 Ampere 150 - 500 Ampere
Tab. 5 Working ranges
EWR Electronic welding regulator
MIG Metal Inert Gas
MAG Metal Active Gas
Tab. 6 Abbreviations
Fig. 1 Nameplate

EN - 6
4 Scope of delivery EWR RPO/BASIC
4 Scope of delivery
Order the equipment parts and wear parts separately. Order data and ID
numbers for the equipment parts and wear parts can be found in the current
order documents. The contact for consulting and ordering can be found on the
Internet at www.binzel-abicor.com.
4.1 Transport
The scope of delivery is carefully checked and packaged, however damage
may occur during shipping.
DANGER
Describes imminent threatening danger. If not avoided, it may cause severe
injuries or death.
WARNING
Describes a potentially dangerous situation. If not avoided, it may result in
serious injuries.
CAUTION
Describes a potentially harmful situation. If not avoided, it may result in slight
or minor injuries.
NOTICE
Describes the risk of impairing work results or the risk that the work may
result in material damage to the equipment.
• EWR PRO/BASIC • Shunt
• Power supply unit • Operating instructions
Tab. 7 Scope of delivery
Checking procedure
on receipt of goods
Make sure that the shipment is complete by referring to the delivery note!
Check the delivery for damage (visual inspection)!
In case of complaints If the delivery has been damaged during transport, contact the last carrier
immediately! Keep the packaging for possible checks by the carrier.
Packaging for return
shipment
Use the original packaging and the original packaging material. If you have
questions concerning the packaging and safety during shipment, please
consult your supplier, carrier or transporter.