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Supra Linea Inclined Platform Lift
Installation Manual
INS-RPSP-EN-05

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Installation Manual –RPSP
INS-RPSP-EN-05
Date of publication:
CE Edition: Rev 05 –May 2014
Manufacturer:
ThyssenKrupp Encasa srl
Via S. Cannizzaro, 2 - 56121 Pisa - Italy
E-mail: [e-mail]
Website: www.encasa.it

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Installation Manual –RPSP
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Contents
1General Information ....................................................................................................................................3
1.1 Requirements ............................................................................................................................................................. 3
1.2 Delivery Package ........................................................................................................................................................ 3
2Illustration of components............................................................................................................................4
2.1 System overview......................................................................................................................................................... 4
2.2 Electrical connections layout ...................................................................................................................................... 12
3Preliminary Activities .................................................................................................................................14
3.1 List of equipment and consumables needed ................................................................................................................ 14
3.2 Installation kit –Special equipment............................................................................................................................. 15
3.3 Fastening torques ..................................................................................................................................................... 15
3.4 Personal protection equipment................................................................................................................................... 15
4Installation...............................................................................................................................................16
4.1 Rail assembly ........................................................................................................................................................... 16
4.1.1 Guide installation with floor mounting ................................................................................................................................17
4.1.2 Guide to be installed with toggle bolts (perforated guide) .....................................................................................................22
4.1.3 Extra anchoring on top ....................................................................................................................................................23
4.1.4 Special anchor bolts........................................................................................................................................................24
4.1.5 Rail junction ...................................................................................................................................................................24
4.1.6 Guide assembly diagram .................................................................................................................................................25
4.2 Assembly................................................................................................................................................................. 26
4.2.1 Self-supporting support ...................................................................................................................................................26
4.2.2 Drive Unit adjustment ......................................................................................................................................................27
4.2.3 Frame ...........................................................................................................................................................................31
4.2.4 Frame Crush-Proofing .....................................................................................................................................................31
4.3 Wiring outside the Inclined Platform Lift....................................................................................................................... 32
4.3.1 Wiring............................................................................................................................................................................32
4.3.2 Guide Casing fastening....................................................................................................................................................32
4.4 Wiring inside the Inclined Platform Lift......................................................................................................................... 33
4.4.1 Mainboard .....................................................................................................................................................................33
4.4.2 Radio receiver (RFPcb) ....................................................................................................................................................35
4.4.3 Onboard Alarm...............................................................................................................................................................37
4.5 Covers fixing ............................................................................................................................................................ 38
4.6 Call devices.............................................................................................................................................................. 39
5Adjustments, checks and safety..................................................................................................................40
5.1 Mechanical Stop on the track ..................................................................................................................................... 40
5.2 Adjusting the stop position......................................................................................................................................... 41
5.3 Adjusting the platform’s horizontal alignment............................................................................................................... 42
5.3.1 Load control device calibration (optional) ...........................................................................................................................43
5.4 Safety bar levelling adjustment................................................................................................................................... 44
5.5 Electromechanical stop-clutch adjustment ................................................................................................................... 45
5.6 Flap adjustment........................................................................................................................................................ 47
5.7 Adjustment of the electromechanical (REM) safety stop clutch ....................................................................................... 48
5.8 Lateral Motorized Flap (SML) ...................................................................................................................................... 49
5.9 Inverter (present on variable speed machines) ............................................................................................................. 50
6Final Checks and Verifications ....................................................................................................................53
6.1 Guide and anchor tests.............................................................................................................................................. 54
6.2 Strip test .................................................................................................................................................................. 54
6.3 Safety bar test .......................................................................................................................................................... 54
6.4 Speed limiter and overspeed governor test.................................................................................................................. 55
6.5 Operational checks ................................................................................................................................................... 55
6.6 Safety device check .................................................................................................................................................. 55
6.7 Stop distance check .................................................................................................................................................. 55
6.8 Manual emergency manoeuvre check ......................................................................................................................... 55

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Installation Manual –RPSP
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1General Information
1.1 Requirements
Before using the machine, carefully read and understand ALL the instructions given in this manual. Failure to
comply with these instructions may lead to danger or unsatisfactory function.
The manufacture will not be held liable for any problems, breakages or incidents due to failure to comply or
apply the instructions given in this manual.
In this case, all warranty conditions shall also be forfeited.
The operations specified in the manual must be carried out by competent, appropriately trained staff.
Suitable equipment and personal protection equipment in compliance with current health and safety
regulations must be used. All applicable standards and codes of practice, must be applied.
It is strictly prohibited to alter and/or tamper with the machine in any way.
This document must be kept in a safe place for the entire duration of the machine's working life.
INSTRUCTIONS: what is meant with the word “instructions” is that all of the information provided by the
manufacturer for the safe use of the machine as pursuant to the Machine Directive 2006/42/EC, including
those for the masonry work, for installation, use and correct maintenance and not excluding the warnings to
avoid improper utilisation.
ORIGINAL TEXT This user manual in the Italian language is the ORIGINAL VERSION to which every translated
version must make reference.
1.2 Delivery Package
Machine Box [1450x1600 mm]
Frame and platform mounted on self-standing support
Motor truck positioned on frame
Cable holder chain
Left and right revolving wheel unit
Chain bracket
Cams (2 pieces)
Handle bar
Upper and lower guide plugs
Frame crush-proofing
Upper casing
Front casing
Rear casing
Motor casing in two pieces
Nuts, bolts and accessories
Guide box/es
The contents of the box/es vary according to the length of the guide and consequently the number of track
rails. Each track rail is supplied with:
Main rail
Rail casing in two pieces
Nuts, bolts and accessories

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2Illustration of components
The presence of some components may vary based on the intended market and on current standards.
2.1 System overview
Fig. 1 –System view
1. Lower carriage
2. Machine body
3. Platform
4. Guide
5. Stanchion
6. Frame crush-proof unit
7. Joint
8. Over speed governor
9. Protective shield kit
10. Limit stop plate (plastoferrite)
11. Mechanical safety limit stop
12. Ergonomic key
13. Electrical panel
14. Radio remote control
15. Wall call/send station

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Fig. 2 - General exploded view

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Fig. 3 - Register exploded view

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Fig. 4 - View of the guide

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Fig. 5 - Machine body

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ATTENTION! The Gear Motor Unit (detail 18) CANNOT be uncoupled.
ATTENTION! The Motor Casing (detail 20) is required for outside installations.
Fig. 6 –Drive Unit

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Fig. 7 - Platform
Fig. 8 - Lateral Motorized Flap (SML)

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Fig. 9 - Frame crush-proofing
Fig. 10 - Anti-impact

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2.2 Electrical connections layout
Fig. 11 - Single-phase electrical motor connections

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Fig. 12 - Three-phase electrical motor connections

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3Preliminary Activities
3.1 List of equipment and consumables needed
Shown below is a list of equipment recommended for installing the inclined platform lift and its track..
Open-closed wrenches:
o1 size 8 wrench
o2 size 10 wrenches
o2 size 13 wrenches
o1 size 17 wrench
o1 size 19 wrench
o1 size 20 wrench
o1 size 21 wrench
o2 size 24 wrenches
Socket wrench size 10, 13
Flat screwdriver
o0,5 x 3 x 75
o0,8 x 4 x 125
Phillips head screwdriver
oPH1 x 80
oPH2 x 100
oPH3 x 200
Pliers
Hammer
Plastic mallet
Knife
Tape measure
Silicone gun
Multi meter
Felt tip pen
Normal level
Bubble protractor
Flat iron file 5 x 10 x 150
Hammer drill
Concrete drill bits, diameter 6 -12-14
Metal drill bits, diameter 2,5 - 4 - 6 - 6,5 - 6,75 - 8 - 8,5 - 10
Allen wrench, diameter 4 - 5 - 6 - 8
Taps and die for threading (male) M4 - M8
Countersink bit
Soft brush
Cloth
Can of cutting oil
Sabre saw with blade for cutting plastic
socket wrench and jack
"T" articulated wrench
Reversible ratcheting wrench

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3.2 Installation kit –Special equipment
For fast and efficient installation, ThyssenKrupp Encasa provides an INSTALLATION KIT that includes the
following special equipment:
Special starter unit for power the electric motor and move
the traction unit
Equipment for removing the guide casing.
Handle for lifting the traction unit
3.3 Fastening torques
In order to guarantee correct machine assembly, the bolts must be fastened with the appropriate fastening
torques as given in the table below:
SCREW DIAMETER
(mm)
FASTENING
TORQUE (Nm)
SCREW DIAMETER
(mm)
FASTENING
TORQUE (Nm)
M5
6
M14
136
M6
10
M16
210
M8
25
M18
290
M10
49
M20
410
M12
86
M22
550
3.4 Personal protection equipment
For the purposes of protecting staff assembling the machine, the personal protection equipment must be
used as also prescribed by current applicable law.

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4Installation
4.1 Rail assembly
WARNING! For correct rail installation, you must refer to the measurements given on the order
diagram attached to each system.
The different heights of stanchions to use are listed in the drawing. The height of the stanchion is
shown under the floor rest plate. The number shown indicates the stanchion height in dm.
Fig. 13 –Job drawing (example)

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4.1.1Guide installation with floor mounting
Fig. 14 –Stanchion mounting sequence
MOUNTING SEQUENCE
3 –FIX THE REGISTER TO THE GUIDE IN THIS POINT
1 –FIX THE REGISTER TO THE GUIDE IN THIS POINT
4 –BLOCK THE REGISTER TO THE STANCHION IN THIS POINT
2 –INSERT THE SANCHION INTO THE REGISTER (INCLINE THE REGISTER IF NEEDED

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Remove the guide from the packaging
and place it near the stairs. Do not
destroy the packaging –it could be useful
for preventing scratches during the
operation.
Position the rail, using the figures
corresponding to the high rise and
inclination in the diagram, and making
use of the pre-drilled holes on the guide
and the adjustable stanchions provided.
As an option the clamps for fixing the rail
to the stanchions can be used (see Fig.
15).
Fig. 15 –Positioning, adjustment and fixing the stanchion at the end of the guide
Position the rail toward the middle of the
stair (i.e. not against the wall) –this will
make it easier to mark the position of the
holes (see Fig. 16)
Lay out the remaining stanchions in the
position shown in the diagram, just
resting them on the step tread. The
anchoring pitch must not be greater than
750 mm and in any case always refer to
the instructions in the specific assembly
diagram.
Fig. 16–Positioning of the guide mid-stairs

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Using a pencil and plumb line
(alternatively a stanchion as a line and
a level or a very long level can be
used), mark the position of the upper
and lower holes for the stanchions just
positioned (Fig. 17 e Fig. 18) that
correspond to the V notches on the rail.
The notches are on both parts of the
rail.
Fig. 17 –Various methods of marking the holes
Caution! The holes must be properly aligned on the vertical.
At this point the 8.5 mm holes can be
drilled where the marks had just been
made.
Continue as above for the remaining
stanchions.
Fig. 18 –Detail of drilling hole marks