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Installation Manual –RPSP
Contents
1General Information ....................................................................................................................................3
1.1 Requirements ............................................................................................................................................................. 3
1.2 Delivery Package ........................................................................................................................................................ 3
2Illustration of components............................................................................................................................4
2.1 System overview......................................................................................................................................................... 4
2.2 Electrical connections layout ...................................................................................................................................... 12
3Preliminary Activities .................................................................................................................................14
3.1 List of equipment and consumables needed ................................................................................................................ 14
3.2 Installation kit –Special equipment............................................................................................................................. 15
3.3 Fastening torques ..................................................................................................................................................... 15
3.4 Personal protection equipment................................................................................................................................... 15
4Installation...............................................................................................................................................16
4.1 Rail assembly ........................................................................................................................................................... 16
4.1.1 Guide installation with floor mounting ................................................................................................................................17
4.1.2 Guide to be installed with toggle bolts (perforated guide) .....................................................................................................22
4.1.3 Extra anchoring on top ....................................................................................................................................................23
4.1.4 Special anchor bolts........................................................................................................................................................24
4.1.5 Rail junction ...................................................................................................................................................................24
4.1.6 Guide assembly diagram .................................................................................................................................................25
4.2 Assembly................................................................................................................................................................. 26
4.2.1 Self-supporting support ...................................................................................................................................................26
4.2.2 Drive Unit adjustment ......................................................................................................................................................27
4.2.3 Frame ...........................................................................................................................................................................31
4.2.4 Frame Crush-Proofing .....................................................................................................................................................31
4.3 Wiring outside the Inclined Platform Lift....................................................................................................................... 32
4.3.1 Wiring............................................................................................................................................................................32
4.3.2 Guide Casing fastening....................................................................................................................................................32
4.4 Wiring inside the Inclined Platform Lift......................................................................................................................... 33
4.4.1 Mainboard .....................................................................................................................................................................33
4.4.2 Radio receiver (RFPcb) ....................................................................................................................................................35
4.4.3 Onboard Alarm...............................................................................................................................................................37
4.5 Covers fixing ............................................................................................................................................................ 38
4.6 Call devices.............................................................................................................................................................. 39
5Adjustments, checks and safety..................................................................................................................40
5.1 Mechanical Stop on the track ..................................................................................................................................... 40
5.2 Adjusting the stop position......................................................................................................................................... 41
5.3 Adjusting the platform’s horizontal alignment............................................................................................................... 42
5.3.1 Load control device calibration (optional) ...........................................................................................................................43
5.4 Safety bar levelling adjustment................................................................................................................................... 44
5.5 Electromechanical stop-clutch adjustment ................................................................................................................... 45
5.6 Flap adjustment........................................................................................................................................................ 47
5.7 Adjustment of the electromechanical (REM) safety stop clutch ....................................................................................... 48
5.8 Lateral Motorized Flap (SML) ...................................................................................................................................... 49
5.9 Inverter (present on variable speed machines) ............................................................................................................. 50
6Final Checks and Verifications ....................................................................................................................53
6.1 Guide and anchor tests.............................................................................................................................................. 54
6.2 Strip test .................................................................................................................................................................. 54
6.3 Safety bar test .......................................................................................................................................................... 54
6.4 Speed limiter and overspeed governor test.................................................................................................................. 55
6.5 Operational checks ................................................................................................................................................... 55
6.6 Safety device check .................................................................................................................................................. 55
6.7 Stop distance check .................................................................................................................................................. 55
6.8 Manual emergency manoeuvre check ......................................................................................................................... 55
