ACCO Brands ACCOLIFT series User manual

JUN.2017

MOTORIZED TROLLEY SUSPENSION
INSTRUCTION MANUAL
for
Installation / Operation / Maintenance / Parts

81. 1.1. Trolley series and classification of electric wiring
1.2. Motor Trolley suspension
2.1. Warning and Caution
General description of manual
102. Safety precautions
5.1. Electrical connection 175. Maintenance and servicing
186. Motorized Trolley Traversing(Dual Speed)
197. Trial Operation
289. Electric Wiring Diagram and Connection Drawing 3210. Parts illustrations
198. Inverter Parameter Settings
2.1. Checking of product
3.1. Checking of product
3.2. Installation process
3.3. Checking of electicity
3.4. Installation of the Motorized Trolley Mounted Series
3.4.1. How to install Trolley on the runway I-beam
3.5.Applied Collar Numbers for Each Trolley Capacity on I-Beam
3.5.1. How to connect electric power source
3.6. Initial start-up
8.1. Inverter Setting and Control
8.1.1. Keypad Components
8.1.2 Display Description
8.1.3. LED Description
8.1.4. Key Descriptions
8.1.5. Viewing andAdjusting Basic(P) andAdvanced (A) Parameters
8.1.6.Viewing the Display (d) Parameters
8.2.Trouble Shooting
8.3. Prevent Leakage Current&Noise Effect
8.3.1. Prevent Leakage Current Problem
8.3.2. Prevent Noise Effect Problem
8.4. Maintenance and Inspection
113. Installation
164. Precautions during operation
3

trolley
trolley.
trolley.
trolley
4
MOTORIZED TROLLEY SUSPENSION

5
Double
Monorails (with Underhung Trolley or Bridge);and Cranes and

trolley
trolley
trolley
trolley
trolley.
trolley
trolley
trolley.
trolley.
trolley
trolley
trolley,
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MOTORIZED TROLLEY SUSPENSION

7
trolley,

8
MOTORIZED TROLLEY SUSPENSION
1. General description of manual
1.1. Trolley series and classification of electric wiring
Motor trolley hoist Motor trolley crane-mounted

9
1.2. Motor Trolley suspension
MODEL
MODEL NUMBER 2130510-VFD 2130520-VFD 2130530-VFD 2130550-VFD
A 18.6+W 18.9+W 19.8+W 20.4+W
B 9.9 10.1 10.9 11.2
calculated as belo w. C 8.7 8.8 8.9 9.2
* B=1/2x width of traversing rail D 0.5 0.6 0.8 1
E 0.8 0.9 1.3 1.4
* 2B=2x1/2 x width of F 11.8 12.4 14.2 16.1
traversing rail G 4.4 4.9 5.5 6.1
* H=minimum headroom K 6.5 6.4 6.2 6.3
* hook is produced by the M 1.8 1.8 2.6 3
hot forging process and H 5.2 6 7.2 9
has ±2%variation from L1616.71820
nominal dimension W 3.25-12
CODE DUAL SPEED
2330510 2330520
20.3+W 20.6+W
11.6 11.8
8.7 8.8
0.5 0.6
0.8 0.9
11.8 12.4
4.4 4.9
6.5 6.4
1.8 1.8
5.2 6
16 16.7
SINGLE SPEED
MODEL
MODEL NUMBER 2130510-VFD 2130520-VFD 2130530-VFD 2130550-VFD
Capacity(W.L.L) ton 1235
Power cord lengh ft
Pushbutton cord lengh ft
Traversing speed fpm SINGLE SPEED NA NA NA NA
DUAL SPEED 75/25 75/25 65/22 65/22
Traversing motor V 208-230/460 208-230/460 208-230/460 208-230/460
HP
Net weight Ibs 86 101 165 210
I-beam flange width inch
I-beam min. curve radius inch 40 72
3.25-12
32
10.54
MODEL
29.5
5.9
DUAL SPEED
2330510 2330520
12
36 36
NA NA
230/115 230/115
86 101
32
0.27
SINGLE SPEED
Single Speed Single Phase Dual Speed Three Phase
Specifications

trolley.
trolley.
trolley.
trolley.
trolley
trolley
trolley
trolley
trolley
trolley beam.
suspension plate
suspension plate
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MOTORIZED TROLLEY SUSPENSION
2. Safety precautions
2.1. Warning and Caution
trolley
trolley
trolley
trolley
trolley.
trolley....

11
The service life of the trolley depends on the way it is installed. trolley,
trolley
trolley trolley
trolley
trolley trolley
a.
b.
c.
d.
e.
f.
Make sure that trolley beam is adequate for the trolley rated capacity.
3. Installation
3.1. Checking of product
3.2. Installation process

12
MOTORIZED TROLLEY SUSPENSION
trolley,
trolleys
trolley.
trolley.
trolley.
3.3. Checking of electricity

13
3.4. Installation of the Motorized Trolley Mounted Series
3.4.1. How to install Trolley on the runway I-beam
MT171. Suspension Plate
MT171. Suspension Plate

14
MOTORIZED TROLLEY SUSPENSION
3.5. Applied Collar Numbers for Each Trolley Capacity on I-Beam.
24610121414161818
24
82
610121414161818
224681012141616
14 16 16 16 16 16 16 16 16

15
1.
2.
3.
4.
3.5.1. How to connect electric power source
3.6. Initial start-up
trolley
trolley
trolley
trolley’s
trolley
trolley.

16
MOTORIZED TROLLEY SUSPENSION
4. Precautions during operation
trolley
trolley.
trolley
trolley
trolley.
trolley
trolley
trolley.
trolley
trolley
trolley
trolleys
trolley.
trolley
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

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trolley
trolley.
trolley.
5. Maintenance and servicing
5.1. Electrical connection

3.0
6. Motorized Trolley Traversing(Dual Speed)
18
MOTORIZED TROLLEY SUSPENSION

19
8. INVERTER PARAMETER SETTINGS
ACCOLIFT 2-STEP SPEED INVERTER SETTINGS
TROLLEY Hz SETTING TROLLEYACCEL SETTING TROLLEY DECEL SETTING
SETA70/A71 - TRAVERSING(east/west) SET P39 SET P40
1TON 21Hz(FPM 25) - 62Hz(FPM 75) 3.0 SEC 3.0 SEC
2TON 21Hz(FPM 25) - 62Hz(FPM 75) 3.0 SEC 3.0 SEC
3TON 23Hz(FPM 22) - 68Hz(FPM 65) 3.0 SEC 3.0 SEC
5TON 23Hz(FPM 22) - 68Hz(FPM 65) 3.0 SEC 3.0 SEC
CAPACITY
7.Trial Operation
should

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MOTORIZED TROLLEY SUSPENSION
(PowerFlex 4
(PowerFlex 4 Adjustable
Adjustable Frequency AC Drive).
Frequency AC Drive).