ACCO Brands ACCOLIFT series User manual

MAY.2017


10
20
21
24
33
35
1.1. Mechanism group
1.2. Working environment data
1.3. Hook Suspension Series,Single speed / Dual speed
* Specification & Dimensions
1.4. Motor Trolley mounted series,Single speed / Dual speed
* Specification & Dimensions
1.5. Low Headroom Chain Hoist (VFD Control)
* Specification & Dimensions
* Electric Wring Diagram of Hook Suspension Series
* Electric Wring Diagram of Motor Trolley Mounted Series
1.6. Lug Mount Plain Trolley Hoist
* Specification & Dimensions
4.1. Checking of product
4.2. Installation process
4.2.1. Checking of electricity
4.2.2. Installation of "Bolt with vent hole"
4.2.3. Installation of Chain Container to hoist body
4.2.4. Oil lubrication on load chain and onto chain container
* Maximum Chain-Lift-Length, according to each Chain Container
4.2.5. Checking Load Chain after installation
4.2.6. Incorrect Phase Checking
4.3 Installation of the motor trolley mounted series
4.3.1 How to install trolley on the runway I-Beam.
* parts to adjust i-beam width
* how to set up the i-beam width of motor trolley
* applied collar numbers for each trolley capacity on i-beam.
4.4. Install start up
6.1. Electrical connection
6.2. Chain container
* How to install Chain Container
6.3. Chain stopper in the chain container
6.4. Chain stopper spring
6.5. Load chian
6.5.1. Measurment of Wear and Replacement of the chain
6.5.2. Checking chain alignment (the welded part outward from the center)
6.6. Hook
6.6.1. Measurement of the wear on the hooks
3.1. Warning and Caution
3.2. Name plates and labels on products.
2.1. Trolley series and Classification of electric wiring
Features
General description of manual
Safety precautions
Installation
Maintenance and servicing
Precaution during operation

8.1. Operating hoist(Dual speed)
8.2. Motorized trolley traversing(Dual speed)
8.3. Push button control for inverter hoist
8.4. Trial operation
8.5. Inverter parameter settings
8.6. Innovator setting and control
8.6. Keypad components
8.6.1. Display description
8.6.2..Led description
8.6.3.Key description
8.6.4.Viewing and adjusting basid(p) and advanced (ad) parameters
8.6.5..Viewing the display (d) parameters
8.6.6.Trouble shooting
8.7.Prevent leakage current & noise effect
8.8.1.Prevent leakage current problem
8.8.2.Prevent noise effect problem
8.9.Maintenance and inspection
6.6.2. Chain fixing pin on the bottom hook
6.7. Load sheave and Chain guide
6.8. DUAL Brake system (electic-magnetic)
6.9. Motor
*replacement of brake disc assembly
*Mode setting figures for overload alert limiter
*Description for the inside panel of overload alert limiter
(How to modify the setting figures)
6.9.1 Motor rating of hoist and Trolley
6.10. DoubleAction Over-winding Limiter (built-in inside)
6.12. Push Button Pendant Switch
6.13. Overload alert sound limiter by audible “beeping”sound
6.13.1 Features
6.13.2. Operational method
6.13.3. Fuctional setting method
6.13.4 Circuit diagram
6.13.5 Assembling figure
7.1. Recommended periodic maintenance and inspection table
7.1.1. Monthly inspection procedure
7.2. Lubrication
7.3. RecommendedTechnical Supportfor VariousSpare Parts
7.4. Troubleshooting
Preventive maintenance
INVERTER(Powerflex 4 adjustable frequency AC drive) 53
50
40

Hook suspension series
Motorized trolley series
Motorized trolley assembly
Inverter type hook suspension series
Inverter type motorized trolley series
Inverter type low head room series
9.1. Exploded View of CH (chain hoist) Parts
9.2. Exploded View of MT (motor trolley Parts
9.3. Exploded View of hook mounted CH (chain hoist) Parts for 7.5ton capacity only
9.4. Exploded View of hook mounted CH (chain hoist) Parts for 7.5ton capacity only
9.5. Exploded View of hook mounted CH (chain hoist) Parts for 10ton capacity only
9.6. Exploded View of hook mounted CH (chain hoist) Parts for 10ton capacity only
9.7. Exploded View of hook mounted CH (chain hoist) Parts for 15,20ton capacity only
9.8. Exploded View of hook mounted CH (chain hoist) Parts for 15,20ton capacity only
9.9. Exploded View of MT(motor trolley) Part(15T,20)
9.10.Exploded View of MT(motor trolley) Part(15T,20) (Swiveling Trolley Type)
9.11.Exploded View of 3&5Ton Low Headroom Hoist (Load Block)
9.12.Exploded View of Lug mount trolley kit 1,2,3,5ton capacity
9.13.Part list
9.14.Electric wiring diagram and connection drawing
Parts illustrations
Motor Voltage Change (important) 138
65
9.
10.
Load Limiter Setting data 139 11.

Double
Monorails (with Underhung Trolley or Bridge);and Cranes and

Light
Medium
Heavy
Very Heavy
k 0.50
0.50 k 0.63
0.63 k 0.80
0.80 k 1.00
40%
2m

electric chain hoists should be operated under the allowance of the above FEM
determination. The above mechanism group is valid for the entire period of operation, and
for reasons of operational safety, hoists shall not be operated outside these recommendations.

1.3. Hook Suspension Series, Single Speed / Dual Speed
SINGLE SPEED 2130020 2130030 2130040 2130050 2130060 2130060 2130065 2130070 2130075 2130080 2130085 2130090
DUAL SPEED NA -VFD NA -VFD -VFD -VFD-230-1 -VFD -VFD -VFD -VFD -VFD -VFD
Capacity(W.L.L) ton 5 7.5 10 15 20
Standard lift ft
Pushbutton cord lengh ft
Lifting speed fpm SINGLE SPEED
17 27 13 27 17 NA 21 11 711 75.5
DUAL SPEED NA
21/7 NA 21/7 15/5 15/5 21/7 11/4 7/3 11/4 7/3 6/3
Lifting motor V 208-230/460 208-230/460 208-230/460 208-230/460 208-230/460 230 208-230/460 208-230/460 208-230/460 208-230/460 208-230/460 208-230/460
KW(HP) 1.8(2.4) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7)X2 3.5(4.7)X2 3.5(4.7)X2
Load chain dia(inch)xChain fall lines 0.280"x2 0.441"x1 0.370"x2 0.370"x2 0.441"x1 0.441"x2 0.441"x3 0.441"x4 0.441"x6 0.441"x8
Net weight Ibs 198 282 337 337 286 384 536 964 1786 2030
Weight for additional 1 foot lift Ibs 1.34 1.81 2.69 2.69 1.81 3.63 5.44 7.26 21.45 28.45
23
20
18
MODEL
1
165
0.67
1.8(2.4)
0.280"x1

Single Chain-fall Double Chain-fall
Four Chain-fall Six&Eight Chain-fall
Three Chain-fall
khlzhu khlzhu
SINGLE SPEED 2130020 2130030 2130040 2130050 2130060 2130060 2130065 2130070 2130075 2130080 2130085 2130090
DUAL SPEED -VFD -VFD -VFD -VFD -VFD -VFD-230-1 -VFD -VFD -VFD -VFD -VFD -VFD
22.9 26.4 26.4 N/A 26.4 26.4 26.4 28.2 30 31.8
24.9 27.6 27.6 27.6 27.6 27.6 27.6 28.2 32.4 34.2
15 15.9
16.2 17.1
* H ; minimum heardroom 10.8 12.3 12.3 N/A 12.3 12.3 12.3 14.1 15 15.9
* hook is produced by the 12.8 13.5 13.5 13.5 13.5 13.5 13.5 14.1 16.2 17.1
hot forging process and D 14.2 16.8 16.8 16.8 16.8 16.8 21.2 40.6 45.4 45.4
has ±2%variation from E 8.9 7.7 10.2 10.2 7.7 10.7 12.8 20.3 22.7 22.7
nominal dimension F 5.3 9.1 6.6 6.6 9.1 6.1 8.4 20.3 22.7 22.7
M 2.1 2.1 2.4 2.4 2.4 2.8 3.5 4.7 4.7 4.7
H 30 30 36 36 30.4 41.7 57.7 57.4 70.4 70.4
L 19.5 19 22 22 19.4 22.8 30.3 32.2 36.8 36.8
14.1 14.1 14.1 14.1 14.114.114.112.1
14.8
7.5
1.38
20.4
6.7
14.2
CODE
A
C
22.9
24.9
10.8
12.8
B12.1

SINGLE SPEED 2130120 2130130 2130140 2130150 2130160 2130060 2130165 2130170 2130175 2130180 2130185 2130190
DUAL SPEED NA -VFD NA -VFD -VFD -VFD-230-1 -VFD -VFD -VFD -VFD -VFD -VFD
Capacity(W.L.L) ton 5 7.5 10 15 20
Standard lift ft
Pushbutton cord lengh ft
Lifting speed fpm SINGLE SPEED 17 27 13 27 17 NA 21 11 7 11 7 5.5
DUAL SPEED NA 21/7 NA 21/7 15/5 15/5 21/7 11/4 7/3 11/4 7/3 6/3
Traversing speed fpm SINGLE SPEED 33 NA
DUAL SPEED NA 50/17 NA 50/17
Lifting motor V 208-230/460 208-230/460 208-230/460 208-230/460 208-230/460 230 208-230/460 208-230/460 208-230/460 208-230/460 208-230/460 208-230/460
KW(HP) 1.8(2.4) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7)X2 3.5(4.7)X2 3.5(4.7)X2
Traversing motor KW(HP)
Load chain dia(inch)xChain fall lines 0.280"x2 0.441"x1 0.370"x2 0.370"x2 0.441"x1 0.441"x2 0.441"x3 0.441"x4 0.441"x6 0.441"x8
SINGLE SPEED 293 388 507 NA 449 589 1124 1503 2244 2398
DUAL SPEED NA 248 NA 398 459 599 1142 1528 2274 2428
I-beam flange width inch 5-12 3.25-12 5.9-12 6.5-12
I-beam min. curve radius inch 72 NA NA NA NA
Weight for additional 1 foot lift Ibs 1.34 1.81 2.69 2.69 1.81 3.63 5.44 7.26 10.88 14.52
Net weight Ibs 517
3.25-12
0.67
36
40
0.280"x1
238
32
27
40/13
33
50/17
0.4(0.54) 0.75(1.01) 0.75(1.01)x2
1.8(2.4)
18
MODEL
12 3
20
1.4. Motor Trolley Mounted Series, Single Speed / Dual Speed

15
*( )Dimensions turning radius type
Single Chain-fall
Four Chain-fall Six&Eight Chain-fall
Double Chain-fall Three Chain-fall
SINGLE SPEED 2130120 2130130 2130140 2130150 2130160 2130165 2130170 2130175 2130180 2130185 2130190
DUAL SPEED -VFD -VFD N/A -VFD -VFD -VFD -VFD -VFD -VFD -VFD -VFD
16.9+W 16.9+W 17.8+W 17.8+W 18.4+W 18.2+W 18.4+W 20.3+W 20.3+W
N/A 18.9+W 19.8+W 19.8+W 20.4+W 20.2+W 20.4+W 22.3+W 22.3+W
B 10.1 10.1 10.9 10.9 11.2 11.1 11.2 12.7 12.7
6.8 6.8 6.9 6.9 7.2 7.1 7.2 7.6 7.6
N/A 8.8 8.9 8.9 9.2 9.1 9.2 9.6 9.6
14.1 14.8 15.9
14.1 16 17.1
calculated as below. 14.1 14.8 15.9
* B=1/2xwidth of 14.1 16 17.1
traversing rail F 12.4 12.4 14.2 14.2 16.1 33.8 50.2 56.5 56.5
* 2B=2x1/2xwidth of G 4.9 4.9 5.5 5.5 6.1 N/A 43.3 47.9 47.9
traversing rail I 12.1 14.1 14.1 14.1 14.1 14.1 33.5 42.9 42.9
* H ; minimum headroom 10.8 12.3 12.3 12.3 12.3 12.3
* hook is produced by the N/A 13.5 13.5 13.5 13.5 13.5
hot forging process and M 2.1 2.1 2.4 2.4 2.8 3.5 4.7 4.7 4.7
has ±2%variation from H 29.3 28.2 36.2 30.3 41.7 50.1 48.8
nominal dimension L 18.8 18.4 21.7 19.3 23.9 23.4 25.615.5 24.3(36)
N/A N/A
12.8
1.38
21.5 59.0(70.7)
N/A
11.8
4.4
12.1
J10.8
N/A
E 7.5 5.3 9.1 6.6 6.1 N/A
D 6.7 8.9 7.7 10.2 10.77.7
9.1
C6.7
8.7
CODE
A16.6+W
18.6+W
9.9

16
1.5.Low Headroom Chain Hoist
Capacity ton 3 5
Chain falls no 2 2
Standard lift ft 20 20
Push button cord ft 18 18
Lifting speed fpm
fpm 15/5 11/4
Traversing speed 65/22 65/22
Hoist motor output kw(HP) 3.5(4.7) 3.5(4.7)
Trolley motor output kw(HP) 0.75(1) 0.75(1)
Load chain (diaxpitch) inch 0.37"x2 0.441"x2
I-beam applied width inch 3.25-12" 3.25-12"
I-beam min. curve radius inch N/A N/A
Weight Ibs 617 713
MODEL DUALSPEED 2130160-VFD-L 2130170-VFD-L

17
* The figure "B can be A 38.2 40.1
calculated as below. B 10.9 11.2
* B=1/2 x width of traversing rail C 8.7 9.2
* 2B=2 x 1/2 x width of D 14.1 14.1
traversing rail E 13.5 13.5
* H = minimum headroom G 7.5 8.2
* hook is produced by the H 23.6 27.2
hot forging process and I 22 22.2
has ±2%variation from J 1.4 1.7
nominal dimension M 2.4 2.8
W 3.25-12 3.25-12
2130170-VFD-LMODEL DUAL SPEED 2130160-VFD-L

18
1.6. Lug Mount Plain Trolley Hoist
SINGLE SPEED 2130020-PT 2130030-PT 2130040-PT 2130050-PT 2130060-PT 2130060 2130065-PT 2130070-PT
DUAL SPEED NA -VFD NA -VFD -VFD -VFD-230-1 -VFD -VFD
Capacity(W.L.L) ton 5
Standard lift ft
Pushbutton cord lengh ft
Lifting speed fpm SINGLE SPEED 17 27 13 27 17 NA 21 11
DUAL SPEED NA 21/7 NA 21/7 15/5 15/5 21/7 11/4
Traversing speed fpm
Lifting motor V 208-230/460 208-230/460 208-230/460 208-230/460 208-230/460 230 208-230/460 208-230/460
KW(HP) 1.8(2.4) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7) 3.5(4.7)
Traversing motor KW(HP)
Load chain dia(inch)xChain fall lines 0.280"x2 0.441"x1 0.370"x2 0.370"x2 0.441"x1 0.441"x2
SINGLE SPEED 229 260 404 NA 293 523
DUAL SPEED NA 174 NA 260 293 523
I-beam flange width inch
I-beam min. curve radius inch 72
Weight for additional 1 foot lift Ibs 1.34 1.81 2.69 2.69 1.81 3.63
3.25-12
32 40
0.67
MANUAL
MANUAL
0.280"x1
Net weight Ibs 174
404
1.8(2.4)
18
MODEL
12 3
20

19
SINGLE SPEED 2130020-PT 2130030-PT 2130040-PT 2130050-PT 2130060-PT 2130060-VFD 2130065-PT 2130070-PT
DUALSPEED NA -VFD NA -VFD -VFD -230-1-PT -VFD -VFD
A 18.3 18.3 18.3 18.3 18.3 19.2
B 12.9 12.9 13 13 13 13.7
C 2.1 2.1 2 2 2 2.2
D 8.9 7.7 10.2 10.2 7.7 10.7
E 5.3 9.1 6.6 6.6 9.1 6.1
calculated as below. F 12.4 12.4 14.2 14.2 14.2 16.1
* B=1/2xwidth of traversing rail G 4.9 4.9 5.5 5.5 5.5 6.1
I 12.1 14.1 14.1 14.1 14.1 14.1
* 2B=2x1/2xwidth of 10.8 12.3 12.3 12.3 12.3
traversing rail 12.8 13.5 13.5 13.5 13.5
* H ; minimum headroom K 5.1 5.1 5.8 5.8 5.8 5.7
* hook is produced by the M 2.1 2.1 2.4 2.4 2.4 2.8
hot forging process and H 29.3 28.2 36.2 36.2 28.8 41.7
has ±2%variation from L 18.8 18.4 21.7 21.7 19.1 23.9
nominal dimension W 3.25-12
12.8
1.38
21.5
11.7
4.4
12.1
15.5
13.5
5.2
J10.8
CODE
17.9
12.6
2
6.7
7.5
Single Chain-fall Double Chain-fall

20