Accu-Sort AXIOM 400 User manual

AXIOM
™
400
Bar Code Scanning Solutions
Product Manual

AXIOM™ 400 Bar Code Scanning Solution User Manual Revision 1.0
PN 1000055015 1.0 | CMS 04-0372-01 | 02.22.05 | LSM
Document Revision Control
This document is under revision control in accordance with Accu-Sort’s Quality
System. Any addenda or other documents associated with this manual are under
separate revision controls. A revision number is changed by 0.1 whenever
technical information is changed or added to a document. Any document version
with a revision between 0.1 and 0.9 is automatically considered preliminary. Our
Engineering Change Order (ECO) process is used to manage documents with a
revision greater than 0.9.
Copyright Information
Copyright © 2003-2005 ACCU-SORT® SYSTEMS, INC. All rights reserved.
No part of this document is to be reproduced or utilized in any form or by any
means, electronic or mechanical, including photocopying, recording, or by an
information storage and retrieval system without prior written consent of Accu-
Sort Systems, inc. All drawings and specifications contained in this manual are the
property of Accu-Sort Systems, inc. and shall not be reproduced, copied or used in
whole or in part as the basis for the sale or manufacture of products without the
written permission.
Accu-Sort®, DRX® and the AS logotype are registered trademarks, and Axiom™,
Axcess™ and 1-800-BAR-CODE™ are trademarks of Accu-Sort® Systems, inc.
All other company or product names are mentioned for purposes of identification
only, and may be trademarks of their respective owners.
Disclaimer Information
The information contained in this manual is subject to change without notice.
Supplemental information or documentation may be required for certain
applications or usage.
The examples and diagrams in this manual are included solely for illustrative
purposes. Because of the many variables and requirements associated with any
particular installation, Accu-Sort cannot assume responsibility or liability for
actual use based on the examples and diagrams.
No patent liability is assumed by Accu-Sort with respect to use of information,
circuits, equipment, or software described in this manual.
In no event will ACCU-SORT® SYSTEMS, INC. be responsible or liable for indirect or
consequential damages resulting from the use or application of this equipment.
Accu-Sort Systems, inc. 511 School House Rd. Telford, PA 18969 1-800-BAR-CODE™

AXIOM™ 400 Product Manual Contents i
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Contents
Preface
Intended Audience..................................................................................................................................i
Thank You..................................................................................................................................................i
Overview of Contents ...........................................................................................................................ii
Other Sources of Information............................................................................................................iii
Conventions............................................................................................................................................iii
Customer Service ..................................................................................................................................iv
1 Introduction
Product Overview.............................................................................................................................. 1-1
The Axiom Scan Head ......................................................................................................................1-3
The Axiom Wiring Base ...................................................................................................................1-5
AXCESS™ Configuration Setup Software ...................................................................................1-7
Axiom Bar Code Scanning Solutions........................................................................................... 1-8
Options and Accessories .................................................................................................................1-8
2 Safety
Symbols................................................................................................................................................2-1
General Precautions .........................................................................................................................2-2
Unpacking, Mounting and Installation Recommendations .................................................. 2-2
Compliance Requirements..............................................................................................................2-3
Electrical Safety.................................................................................................................................2-3
Electrical Grounding Requirements............................................................................................. 2-4
Electrostatic Discharge.................................................................................................................... 2-4
Basic Rules for ESD Control ...........................................................................................................2-4
Laser Safety ........................................................................................................................................2-5
Safety Labels and Locations........................................................................................................... 2-6
3 Mechanical Installation
Preparing to Install........................................................................................................................... 3-1
Installation Sequence(s)..................................................................................................................3-2
What You Need to Know about Your Application................................................................... 3-3
Orientation Considerations ............................................................................................................3-4
Read Range......................................................................................................................................... 3-4
Bar Code Orientations .....................................................................................................................3-5
Reader Positioning............................................................................................................................3-6
Dimensions and Clearances ...........................................................................................................3-7
General Mounting Guidelines........................................................................................................ 3-9
Attaching the Wiring Base............................................................................................................. 3-9
Attaching the Universal Mounting Bracket (UMB)...............................................................3-10
Attaching the Axiom Power Supply to UMB...........................................................................3-11
Attaching the X-Pattern Mounting Bracket (XMB) ..............................................................3-12
Attaching the Axiom Power Supply to XMB...........................................................................3-13
Mounting the Trigger Photoeye..................................................................................................3-14
Mounting the Tachometer............................................................................................................3-15
Mounting the I/O Modules...........................................................................................................3-16
Installing a Scan Head...................................................................................................................3-17

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4 Electrical Installation
Preparing for Electrical Installation.............................................................................................4-1
Installation Sequence(s)..................................................................................................................4-2
Wiring the Axiom..............................................................................................................................4-4
Cable and Conduit Connections ...................................................................................................4-6
Power Requirements ........................................................................................................................4-7
Power Supply Connections............................................................................................................. 4-8
Trigger Connections........................................................................................................................4-12
Tachometer Connections ..............................................................................................................4-13
RS232/422 Communications Connections..............................................................................4-14
Ethernet Communications Connections...................................................................................4-15
I/O Module Connections ...............................................................................................................4-16
Installing a Scan Head...................................................................................................................4-18
Check Axiom Installation..............................................................................................................4-18
5 Setup and Operations
First-time Startup ............................................................................................................................. 5-1
Default Parameters...........................................................................................................................5-1
First-time Setup ................................................................................................................................5-2
Check Operations using Test Mode.............................................................................................. 5-2
Operations Checklist ........................................................................................................................5-3
Axiom Control Panel Indicators....................................................................................................5-4
Checking Operations with Axcess ................................................................................................ 5-6
Standalone Operation......................................................................................................................5-7
Tracking Operation ...........................................................................................................................5-8
X-Scanning Operation ..................................................................................................................... 5-9
Multiple-Reader Network Operation.........................................................................................5-10
Scanning Array / Tunnel Operation............................................................................................5-11
6 Maintenance
Maintenance Tasks ...........................................................................................................................6-2
Cleaning Exit Window .....................................................................................................................6-3
Cleaning Trigger Photoeye.............................................................................................................. 6-4
Cleaning Tachometer ....................................................................................................................... 6-5
Tighten Mounting Hardware .........................................................................................................6-6
Verify Operations...............................................................................................................................6-7
7 Troubleshooting
Test Mode............................................................................................................................................7-1
Status Indicators ...............................................................................................................................7-1
Diagnostics..........................................................................................................................................7-5
Axcess for Axiom Diagnostics .......................................................................................................7-5
Troubleshooting Tables ................................................................................................................... 7-6
8 Service
Replacement Procedures.................................................................................................................8-1
Replacing a Scan Head.................................................................................................................... 8-2
Replacing a Wiring Base .................................................................................................................8-3
Replacing an I/O Module ................................................................................................................ 8-4
Replacing a Power Supply ..............................................................................................................8-5
Replacing a Trigger Photoeye........................................................................................................ 8-6
Replacing a Tachometer.................................................................................................................. 8-7

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Appendices
A Specifications
Technical Specifications..................................................................................................................A-1
Power Supplies for Axiom...............................................................................................................A-2
Output Modules.................................................................................................................................A-2
Input Modules....................................................................................................................................A-2
Options and Accessories .................................................................................................................A-3
Dimensions..........................................................................................................................................A-4
XMB Dimensions ...............................................................................................................................A-5
Certifications......................................................................................................................................A-6
B Read Charts
AXIOM 400 Scan Rate Explained .................................................................................................B-1
High-Density Configurations (10 and 12 mil code)................................................................B-2
Standard Configurations (15 and 20 mil code)........................................................................B-3
X-Scanning Applications: High-Density Configurations (10 and 12 mil code) ..............B-4
X-Scanning Applications: Standard Configurations (15 and 20 mil code) ......................B-5
C Glossary
Glossary of Terms..............................................................................................................................C-1
D Interconnect Drawings
Controller/Client with Tachometer (107480) ..........................................................................D-3
Controller/Client/Client with Tachometer (107481)...............................................................D-5
Start/End Trigger Photoeyes (107482)........................................................................................D-7
Stack Light with Internal Relays (107483)................................................................................D-9
Index

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Notes:

AXIOM™ 400 Product Manual Preface i
00c-AXIOM400-Preface_R10.doc Accu-Sort Systems, inc.
1 Preface
Welcome to release 1.0 of the AXIOM™ 400 Product Manual from Accu-Sort
Systems, inc. This Product manual includes the information you need to
effectively integrate the Axiom Bar Code Scanning Solution with your
application. It contains detailed information about the following:
Product features, capabilities, specifications and accessories
Safety information
Installation guidelines and procedures
Configuring the Axiom for your application
Maintenance and Troubleshooting
This preface explains how this Product manual is organized and introduces
other sources of information that you will find useful.
Intended Audience
You should have a basic understanding of bar code scanning. Equipment
installers must be familiar with standard wiring techniques and terminology.
Because the Axcess software runs in the Microsoft® Windows® environment,
you should know how to use a mouse, choose commands, and work with
windows and dialog boxes.
This manual contains some terms that may be unfamiliar. Use the glossary at
the back of this manual for assistance.
Thank You
Thank you for using an Axiom bar code scanning solution and this manual.
We value your comments and feedback. Feel free to let us know what you like
You can also mail your comments to our corporate headquarters address or call
us directly at (215) 723-0981 or 1-800-BAR-CODE™.

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Overview of Contents
This manual includes the following chapters:
Chapter 1, “Introduction,” introduces you to the advanced capabilities
that make the Axiom an impressive performer in the laser bar code
scanning market. It covers hardware, software, and other features common
to all Axiom™ bar code scanning solutions and concludes with an overview
of typical Axiom applications.
Chapter 2, “Safety,” addresses the necessary precautions you must
observe while installing and operating the Axiom. These include: laser
safety, electrostatic discharge control, grounding, and compliance.
Chapter 3, “Mechanical Installation,” discusses key factors that affect
reader performance. As an aid to installers, it provides both an installation
sequence checklist and easy-to-follow, step-by-step mounting procedures
to complete the mechanical installation of single and multi-unit solutions.
Chapter 4, “Electrical Installation,” defines how to use the tables on the
Axiom wiring base and the interconnect diagrams found in Appendix D to
complete the electrical installation of your reader.
Chapter 5, “Setup and Operation,” contains basic instructions for
completing the initial setup configuration of your Axiom reader(s), trigger,
tachometer, and communications parameters. It includes cross references
to the Axcess Setup Software Manual. This chapter also outlines how the
Axiom functions during normal operation.
Chapter 6, “Maintenance,” defines recommended cleaning procedures and
equipment checks to assure the Axiom provides peak performance.
Chapter 7, “Troubleshooting,” covers the Axiom’s advanced diagnostics as
well as troubleshooting tables.
Chapter 8, “Service,” provides instructions for the removal and
replacement of key “field-replaceable” (FRU) components.
Appendix A, “Specifications,” contains a detailed listing of all Axiom bar
code scanning solution specifications, read charts, certifications, options
and accessories.
Appendix B, “Read Charts,” provides Axiom standard and high-density
read charts for both single readers and dual readers used in X-scanning
applications.
Appendix C, “Glossary,” contains a comprehensive listing of terms that are
relevant to bar code scanning in general and the Axiom in particular.
Appendix D, “Interconnect Drawings,” provides schematic diagrams for
wiring your Axiom for various applications. These diagrams are cross
referenced in Chapter 4.

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This Product manual is available online.
The Axiom 400 Product Manual is available online in Adobe Acrobat PDF
format. The paper and online versions of this manual have identical content;
use whichever format is most convenient.
The AXIOM 400 Product Documentation CD contains PDF versions of each
item in the Axiom documentation set. You can search for information, read it
on–screen, and print individual pages, sections, or entire publications by using
this CD. When you print from Adobe Acrobat, the resulting printouts look just
like pages from an Accu-Sort hardcopy manual. We supply this CD with every
reader shipment.
NOTE: There may be additional material that was not available when this
Product manual was printed. To learn if there is a documentation update for
this product, go to our web site’s downloads page at www.accusort.com.
Other Sources of Information
You can choose from many information sources, including documentation,
training, and support services, to increase your knowledge and understanding
of the Axiom bar code scanning solutions. If this manual refers you to other
documentation, use only the latest versions unless otherwise specified.
Conventions
WARNINGS or CAUTIONS: This symbol identifies a hazard or procedure that,
if incorrectly performed, could cause personal injury or result in equipment
damage. It is also used to bring the user’s attention to details that are
considered IMPORTANT.
HIGH VOLTAGE CAUTION: This symbol alerts the user they are about to
perform an action involving, either a dangerous level of voltage, or to warn
against an action that could result in damage to devices or electrical shock.
LASER CAUTION: This symbol alerts the user they are about to perform an
action involving possible exposure to laser light radiation.
ESD CAUTION: This symbol identifies a procedure that requires you take
measures to prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist strap.
Circuit boards are most at risk. Please follow ESD procedures.
USEFUL TIPS or NOTES: This symbol draws attention to details or procedures
that may be useful in improving, maintaining, or enhancing the performance
of the hardware or software being discussed.

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Customer Service
Training
Accu-Sort Systems offers a complete set of training courses to help you and your staff
master Axiom bar code scanning solutions. We can help you develop a training plan
that provides thorough training for both your project team and your end users. We will
work with you to organize courses appropriate to your job or area of responsibility.
Training professionals can show you how to plan your training throughout the
implementation process so that the right amount of information is delivered to key
people when they need it the most. You can attend courses at our training center, or
you can arrange for our trainers to teach at your facility. In addition, we can tailor
standard courses or develop custom courses to meet your needs.
Support
From on–site support to central support, our team of experienced professionals
provides the help and information you need to keep your Axiom working for you. This
team includes your Account Manager and Accu-Sort’s large staff of support specialists
with expertise in your business area and managing your hardware and software
environment.
NOTE: If you have any problems or questions that require Accu-Sort's help, direct
your calls to
Customer Service
at (215) 723-0981 or 1-800-BAR-CODE™.
To ensure Accu-Sort's response is prompt and accurate, please have the following
information ready when calling Customer Service:
Product Serial Number (located on Axiom Scan Heads and Power Supplies)
Product Type
Detailed description of the question or problem
Customer contact name and phone number
Product Type Serial Number
Axiom 400
Axiom400 Serial Tag
Serial Number Breakdown
The WWXXXXXX fields are also bar coded with a Code 128 type bar code on the
serial tag.
WW Two digit year of manufacture
XXXXXX Six digit sequential build number
Suffix Optional suffix(es) that reflect actual catalog options for off-the shelf
units. At least 6 digits can be placed on the tag. If "Z" is part of the
suffix, this indicates a custom unit requiring an engineering folder.
Suffix could be used for special designations

AXIOM™ 400 Product Manual Introduction 1-1
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1 Introduction
This section presents a detailed description of the Axiom laser bar code reader.
It begins with a product overview. The Axiom features and its’ two main
components, the wiring base and the scan head, are described in detail.
Product Overview
Wiring Base
Scan Head
Axcess Setup Software
Application Solutions
Ordering Options and Accessories
Product Overview
The Axiom line of laser bar code readers was designed with industrial and
manufacturing applications in mind. The Axiom offers high-speed scanning (up
to 1400 scans per second) and high reliability, including a rugged IP65 rated
industrial enclosure. Its large depth of field provides accurate bar code reading
at distances up to 72 inches.
Every Axiom includes a universal wiring base and a plug-in scan head. The
scan head is available in standard and high-density versions for high-speed
scanning in fast moving applications.
Figure 1-1: Accu-Sort Axiom with Wiring Base (bottom)
and Scan Head (top)

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Though technologically advanced, the Axiom is designed for easy setup and
operation.
Axcess Setup software for the Axiom line of Accu-Sort bar code readers,
provides a familiar Windows®-based user interface. Using the Axcess Wizard or
the Axcess Explorer, you can configure your Axiom readers without the need
for onsite service.
Simply connect to your reader via the setup cable or the on-board Ethernet
connection. Specify valid bar code types, groups, and patterns. Pad or strip
characters from the decoded string. Define your I/O—including built-in trigger
and tachometer signals and up to four solid state relays. When complete,
download your application settings to the Axiom and you’re ready to go.
These features, along with comprehensive real-time performance monitoring,
make the Axiom the leading bar code scanning solution in its class.

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The Axiom Scan Head
The Axiom scan head scans package labels and decodes bar code symbols. The
integral DRX decoder logic decodes the most common bar code symbologies.
The scan and decode functions are configured using the Axcess configuration
software on a personal computer. See Chapter 5, Setup and Operations.
The Axiom offers unparalleled read rate performance:
No focusing or distance measurement required. The Axiom uses 4 lasers
that are always scanning using a combination of alternating scans and 2
sensors. This creates 4 read zones and eliminates the need for distance
measurement and focusing. Focusing or switching from one laser to the
next can result in lost parcels and lower read rates.
Continuous scanning over 4 read zones out to 72 inches. Bar code
labels on parcels of differing heights that are side by side on the transport
will be read.
Largest read range in class. The Axiom can read over a 72-inch range.
No weak transition between read zones. Two lasers are always scanning
over the boundaries between read zones to ensure that no labels are
missed, regardless of the distance from the box to the reader.
Improved performance on poor quality/contrast labels. Two lasers can be
configured to read in the same zone, each focused differently, to enable
the Axiom to read poorly printed and low contrast bar codes that other
readers can’t read.
1400 scans per second. The highest scan rate in class, ensures the highest
possible read rate on good and poor quality even at high transport speeds.
The Axiom makes diagnostics and service easy.
Scan head module is hot-swappable. Easily change or replace an Axiom
scan head from a wiring base without the need to disconnect the unit from
its power source.
LEDs indicate signal strength. LEDs can be used to determine how well
the Axiom is reading bar codes. See Chapter 5, Setup and Operations.
User self test mode helps in diagnostic mode. Used in conjunction with
the signal strength LEDs, the self-test mode enables the user to quickly
determine if one of the four lasers is faulty.
Scan Head

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Bar Code Capabilities
The Axiom is designed to decode the following bar code types:
Interleaved 2 of 5
Code 128
Code 39
Code 93
Codabar (including Codabar NSS)
UPC/EAN (including 2 and 5 character extensions with the ability to
specify the character used to separate the code from the extension)
For each bar code type, the quantity of bar codes to be read can be specified. In
addition, the user can specify conditions for NO-READ and/or MULTIPLE BAR
CODES and assign bar codes to be transmitted together as SETS.
The Axiom decodes bar codes between 1 and 50 characters in length. Also, it
supports up to ten different bar code definitions and supports a maximum of
20 different bar codes within a single “trigger.”
If you want to check your understanding of basic bar code scanning concepts, go
to the Accu-Sort Internet website at http://www.accusort.com/ to view our Bar
Code Basics training course.
DRX®
The Axiom uses Accu-Sort Systems’ patented DRX decoding logic for decoding
bar code data. DRX technology uses partial scans to reconstruct bar codes with
100% accuracy. DRX® enables low-aspect-ratio bar codes to be decoded, and
improves read rates on damaged and poorly printed codes.

AXIOM™ 400 Product Manual Introduction 1-5
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The Axiom Wiring Base
All wiring connections to the Axiom are made via the wiring base. Terminal
blocks in the Axiom wiring base allow you to wire up easily using common
electrician tools—no soldering required. An insulation flap covers the terminal
blocks and provides a ready reference for all internal connections. There are
four conduit openings for running wires into the base.
The wiring base includes the following:
Power supply input/output, 12-30V (2): The Axiom is easily wired into a
24VDC power supply source. Power output is provided to facilitate daisy-
chaining up to three Axioms to a shared power source. These connections
include LEDs to indicate power polarity or fault conditions. Power supplies
are also available from Accu-Sort. When using Accu-Sort power supplies,
each Axiom uses its own supply.
Dedicated trigger input (1): This terminal block connects the contacts of
a sensor that detects the presence of a package in the Axiom’s scanning
area. The trigger can be either an electronic (current sourcing or sinking) or
a hard contact type device. Most applications use a photo-reflective
sensor. The trigger signal starts and stops decoding and determines when
messages are sent or when outputs are energized.
The Axiom supports three trigger modes: hardware, software and
continuous. The software supports receipt of user specified start-of-trigger
and end-of-trigger messages over a "host" network link or a serial port,
which is configured for the host communication.
Dedicated tachometer input (1): This terminal block connects with a
hardware tachometer, which enables the Axiom to monitor belt speed (or
other method of product conveyance). Axiom may also be set up for a
computed or user-specified tachometer.
I/O relay sockets, inputs/outputs (4): Four sets of terminal blocks for
connecting the optional input or output modules. Four sockets support any
input and output module combination. For example: An output module
could be used to activate a diverter/sorter and an input module connected
to a photoeye could acknowledge that the diverting was accomplished.
(See specifications in Appendix A.)
Serial communication, RS232/422 (1): An RS232/422 port allows point-
to-point communications with a single device or multiple reader network.
Ethernet port (1): The Axiom is the only laser reader in its class to offer
integrated Ethernet TCP/IP. Up to four Axioms can be connected on an
Ethernet network. Together, these readers can:
Work in a coordinated mode to read multiple bar code symbols on
different sides of the same package.
Combine data from several readers through a single reader that
communicates the data to a host.
Pass input and output status information between readers.
Communicate, real-time, with a host device.
Wirin
g
Base

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Remote setup and monitoring of reader operations from a host device
instead of using a direct-connection between a PC and Axiom (using
the programming cable).
Parameter Storage Module (1): The parameter storage module is an
EEPROM (Electronically Erasable Programmable Read-Only Memory) chip
that stores all of the setup and configuration information for an individual
Axiom reader. By using a parameter storage module in both the wiring
base and scan head of an Axiom, either component can easily be swapped.
Configuration settings can be downloaded from paired modules to
eliminate the need to run through the standard set up and configuration.
Dedicated external setup port (1): The setup port, located on the front of
the wiring base, allows a personal computer running the Axcess Setup
Software for the Axiom Reader to download a configuration to one or more
readers. The setup port is for temporary use during configuration transfers
and system setup. (See Chapter 5, Setup and Operations.)
40-pin wiring base connector (1): The 40-pin connector on the bottom of
the scan head plugs into this connector. All power and communications
with the scan head occurs through this connector.
Threaded conduit openings (4): All permanent connections (i.e., power,
trigger, tachometer, and communications) are made to the wiring base,
using conduit or cable, through these openings.

AXIOM™ 400 Product Manual Introduction 1-7
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AXCESS™ Configuration Setup Software
The
Axcess Setup Software
, a Windows®-based software package, lets you
configure an Axiom through a series of intuitive, user-friendly menus, tools and
dialog boxes. Context sensitive help is available to assist with use of the
software.
Figure 1-2: Accu-Sort Axcess Setup Software
All Axiom functions are selected from the standard menu bar, Axcess Explorer,
or the Axcess Wizard, providing multiple access points for all setup
parameters.
With the Axcess Setup Software, you can:
Integrate Axiom to your system and application without custom software.
Modify the Axiom output messages to accommodate your system needs.
Add or modify the bar code symbologies to be read by Axiom.
Define up to four (4) relay input/outputs.
Monitor Axiom performance using various diagnostic tools.
You can easily configure your Axiom reader by using the
Axcess Setup
Software
(PN 1000057488), a PC, and the setup programming cable (PN
1000007308). Setup can also be achieved on a network via communications
with the Axiom through its’ Ethernet port. One software package and one setup
cable are required per installation.

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Axiom Bar Code Scanning Solutions
Axiom’s flexibility allows you to configure it for a variety of applications.
Standalone – A single Axiom scanning bar codes located on the same side
of every package passing the scanning area.
Standalone with Tracking – Similar in function to a standalone
application, only a tachometer is used for tracking purposes.
X-Scanning – Two Axiom readers and the X-mounting bracket provide an
x-scanning pattern for reading bar codes in various orientations.
Multiple-reader network – A single Axiom is configured as a “controller”.
By doing this, the Axiom “controller” can gather data from other Axioms
(configured as “clients”) over an Ethernet network. The Axiom then
transfers the collected data to a host via the RS232 or network link.
Scanning Array / Tunnel – Two multi-reader networks are mounted to
“blanket” several sides of an application’s scanning area to assure that bar
codes appearing on various package sides will not make it through the
array without being scanned and decoded. Scanning array mounting
structures can be custom-engineered to fit your application requirements
for up to six-sides.
Options and Accessories
To order options and accessories for your
Axiom Bar Code Scanning Solution
,
reference the part numbers provided in Appendix A. Contact your sales
representative for assistance in determining which options and accessories will
be applicable to your application.
If you know which items are needed, contact Accu-Sort’s Customer Service
Department (ask for the Spare Parts Coordinator)between 8 AM and 4:30PM
(EST) Monday through Friday at 1-800-BAR-CODE (Fax: 215-723-1515).

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2Safety
Please follow the safety precautions and warnings found in this manual
when installing, setting up, operating, maintaining, troubleshooting or
replacing any Accu-Sort products, parts, or related equipment. Following
these precautions will prevent personal injury or damage to the unit.
Failure to follow these precautions may also void your warranty.
This section provides important information regarding safety and your
Axiom, especially involving issues regarding:
§General Precautions during Mounting and Installation
§Compliance Requirements
§Electrical Safety
§Electrical Grounding Requirements
§Electrostatic Discharge Precautions and Control
§Laser Safety
NOTE: Contact Accu-Sort at 1-800-BAR-CODE™ if you need more
information.
Symbols
Throughout this manual, special safety alerts are indicated by the following
symbols:
WARNINGS or CAUTIONS: This symbol identifies a hazard or procedure
that, if incorrectly performed, could cause personal injury or result in
equipment damage.
HIGH VOLTAGE CAUTION: This symbol alerts the user they are about to
perform an action involving, either a dangerous level of voltage, or to warn
against an action that could result in damage to devices or electrical
shock.
LASER CAUTION: This symbol alerts the user they are about to perform an
action involving possible exposure to laser light radiation.
ESD CAUTION: This symbol identifies a procedure that requires you take
measures to prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist
strap. Circuit boards are most at risk. Please follow ESD procedures.
Alerts help you to:
§Identify a hazard and its consequences
§Avoid a hazard by taking adequate safety precautions
§Get the most out of your bar code solution

2-2 Safety AXIOM™ 400 Product Manual
Accu-Sort Systems, inc. 02-AXIOM400-Safety_R10.doc
General Precautions
Installation and Service by Qualified Service Technician Only
WARNING: All procedures involving exposure to the inside of the Axiom
wiring base must be performed by a trained technician because of possible
exposure to high voltage. There are no user-serviceable parts inside. Do
not attempt to open the unit or perform any installation/service
procedures unless you are a trained technician!
Refer all servicing and advanced troubleshooting to a qualified service
technician. Technical training is available from Accu-Sort Systems.
Furthermore, even trained technicians should always reference the specific
product documentation for more detailed service procedures that may not
be described in the AXIOM 400 Product Manual.
Unpacking, Mounting and Installation Recommendations
CAUTION: Firmly fasten mounting structures in place before installing the
equipment to any mounting structure. Avoid using freestanding mounting
structures. If your application requires a freestanding mounting structure,
avoid making the structure top-heavy.
§Follow all procedures regarding electrical safety, laser safety, and
electrostatic discharge safety (ESD) as outlined in this manual.
§Save all packing material in case you have to transport your readers.
§Use steel or aluminum as a mounting structure. An Accu-Sort mounting
structure is recommended for optimum system performance.
§Check mounting hardware periodically for tightness and stability.
§Do not use sheet rock, plaster board, wood, or other unstable mounting
surfaces.
§Do not use mounting surfaces that are subject to high vibrations.
§Do not create any obstructions of airflow around the modules. Keep the
area around the modules clean to provide for cooling. (Refer to specific
product manuals for minimum clearances.)
§Avoid dropping the readers during unpacking and installation.
§Do not touch the window glass of the scan head.
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