Accu-Sort RFR-02 User manual

RFR-02
Installation Guide

RFR-02 Installation Guide iii
Accu-Sort Systems, Inc.
RFR-02 Reader Installation Guide Revision 1.0
PN 1000062805 1.0 | CMS 06-0119 | 2006.06.28 | RAY
Document Revision Control
This document is under revision control in accordance with Accu-
Sort’s Quality System. Any addenda or other documents associated
with this manual are under separate revision controls. A revision
number is changed by 0.1 whenever technical information is changed
or added to a document.
Copyright Information
Copyright ©2002-2006 ACCU-SORT®SYSTEMS, INC. All rights
reserved.
No part of this document is to be reproduced or utilized in any form or
by any means, electronic or mechanical, including photocopying,
recording, or by an information storage and retrieval system without
prior written consent of Accu-Sort Systems, Inc. All drawings and
specifications contained in this manual are the property of Accu-Sort
Systems, Inc. and shall not be reproduced, copied or used in whole or
in part as the basis for the sale or manufacture of products without the
written permission.
Accu-Sort®and the AS logotype are registered trademarks of Accu-
Sort®Systems, Inc.
All other company or product names are mentioned for purposes of
identification only, and may be trademarks of their respective owners.
Disclaimer Information
The information contained in this manual is subject to change without
notice.
Supplemental information or documentation may be required for
certain applications or usage.
The examples and diagrams in this manual are included solely for
illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Accu-Sort
cannot assume responsibility or liability for actual use based on the
examples and diagrams.
No patent liability is assumed by Accu-Sort with respect to use of
information, circuits, equipment, or software described in this manual.
In no event will ACCU-SORT®SYSTEMS, INC. be responsible or
liable for indirect or consequential damages resulting from the use or
application of this equipment.
Accu-Sort Systems, Inc. 511 School House Rd. Telford, PA 18969
1-877-ASI-RFID

iv RFR-02 Installation Guide
Accu-Sort Systems, Inc.

RFR-02 Installation Guide Table of Contents v
Accu-Sort Systems, Inc.
Table of Contents
RFR-02.......................................................................................................................................1
Installation Guide .....................................................................................................................1
Table of Contents .....................................................................................................................v
Preface.......................................................................................................................................1
General Precautions................................................................................................................... 1
Installation Notes........................................................................................................................ 1
Warnings.................................................................................................................................... 1
Disclaimer.................................................................................................................................. 1
Software Version........................................................................................................................ 1
Approvals................................................................................................................................... 2
Product Specifications.............................................................................................................3
Physical Features....................................................................................................................... 3
Performance Features................................................................................................................ 4
Wiring and Cable Pin Diagrams ................................................................................................. 5
1. Setup Port (DB9 FEMALE)................................................................................................................6
2. RS232/RS422 Communications Port (DB9 FEMALE) ......................................................................7
3. Power Connector (Turck 4 Pin Male EuroFast # FSFD4.4-0.5)........................................................8
4. Trigger Input 1 (Upper Connector –Turck 5 Pin Female Eurofast #FKFDW4.5-0.5) .................8
5. Trigger Input 2 (Lower Connector –Turck 5 Pin Female Eurofast #FKFDW4.5-0.5) ..................9
6. Output Connector (Turck 4 Pin Female EuroFast #FKFD4.4-0.5)....................................................9
7. Antenna 1 Port (BNC Female).........................................................................................................10
8. Antenna 2 Port (BNC Female).........................................................................................................10
Installation Requirements......................................................................................................11
Power....................................................................................................................................... 11
Antennas.................................................................................................................................. 11
Approved Antenna Choices:................................................................................................................11
Inputs 1 and 2.......................................................................................................................... 12
Outputs 1 and 2........................................................................................................................ 12

vi Table of Contents RFR-02 Installation Guide
Accu-Sort Systems, Inc.
Reader Mounting Dimensions.................................................................................................. 13
Antenna Mounting.................................................................................................................... 15
General Guidelines..............................................................................................................................15
Antenna Mounting Example.................................................................................................................16
Modes of Operation................................................................................................................19
Setup Mode.............................................................................................................................. 20
Entering Setup Mode...........................................................................................................................20
Setup Mode Parameters......................................................................................................................21
Output Message Format........................................................................................................... 31
Response Format with Valid Tag Data Being Read............................................................................31
Response Format Error Messages......................................................................................................31
ISO Flag Byte Definition ......................................................................................................................32
Trigger Mode............................................................................................................................ 33
Trigger Mode Examples.......................................................................................................................33
Serial Command Mode............................................................................................................. 41
Serial Mode Commands ......................................................................................................................43
Serial Mode Read Rate Diagnostic Commands..................................................................................57
Quick Reference Command Chart............................................................................................ 60
Using the RFR-02 Setup Program.........................................................................................61
Using the Software................................................................................................................... 61
System Setup.......................................................................................................................................62
Reader Setup.......................................................................................................................................64
Upgrading the RFR-02 Firmware.............................................................................................. 73
Timing for reading data from Tag ............................................................................................. 75
Timing for writing data to Tag................................................................................................... 75
Troubleshooting .....................................................................................................................77
Glossary..................................................................................................................................79
Appendix A: ASCII Chart..........................................................................................................1
Revision History .......................................................................................................................1

RFR-02 Installation Guide Preface 1
Accu-Sort Systems, Inc.
Preface
General Precautions
All service should be performed so as not to violate any compliance.
Use shielded cable with the unit. Before performing any maintenance,
turn off power to the unit and disconnect the power cord. Routinely
check cabling, if a cable is damaged, replace it immediately. Check
mounting structure for tightness and stability. Ensure the power outlet
connected to the unit is properly grounded. Do not apply power to the
unit until all components are properly cabled and grounded.
Installation Notes
Only Accu-Sort System, Inc. employees or individuals that have been
authorized by Accu-Sort Systems, Inc. should install this device.
Warnings
WARNING: Use of any antenna other then ones supplied
with the equipment, or modifications not expressly
approved by the party responsible for compliance could
void the user’s authority to operate the equipment.
WARNING: This device must be installed in a location
that is not accessible to the general public. Install the
device so that the antenna is at least 25 centimeters from
unsuspecting personnel. Failure to install this device as
described will result in a failure to comply with FCC rules
for RF exposure and is discouraged.
Disclaimer
Operation of any radio transmitting equipment, including this product,
may interfere with the functionality of inadequately protected medical
devices. Consult a physician or the manufacturer of the medical
device if you have any questions. Other electronic equipment may
also be subject to interference.
Software Version
This document refers to software version R02STD06 and later
versions. This information may not be valid for earlier versions of the
RFR-02 software.

2 Preface RFR-02 Installation Guide
Accu-Sort Systems, Inc.
Approvals
The RFR-02 Reader and its associated antennas and Power Supply
is approved (or is pending) by the appropriate regulatory agencies.
FCC, Part 15
UL
cUL
CE
NOTE: This device complies with Part 15 of the FCC
Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received,
including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to
comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference
when the equipment is operated in a commercial
environment. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and
used in accordance with the Installation Manual, may
cause harmful interference in which case the user will be
required to correct the interference at his or her own
expense.
NOTE: Changes or modifications not expressly approved
by the party responsible for compliance could void the
user’s authority to operate the equipment.

RFR-02 Installation Guide Product Specifications 3
Accu-Sort Systems, Inc.
Product Specifications
Physical Features
Enclosure
Cast Aluminum
Size
Length: 6.67”
Width: 4.70”
Height:2.10”
Cabling
App. Specific (does not contribute to length, height or width)
Mounting
See Mounting Instructions
Visual Diagnostics
Power LED (red) Indicates unit is powered
RX LED (green) Indicates data received from Host
Tag LED (blue) Indicates data received from Tag
Ant. LED (yellow) Indicates which antenna is Active

4 Preface RFR-02 Installation Guide
Accu-Sort Systems, Inc.
Performance Features
Ambient Temp. Range
0 –50 C
Read Rate
300 bytes/sec @ 9600
600 bytes/sec @ 57600
Serial Interfaces
RS232 (Setup)
RS232/422 (Host Comm)
I/O
2 Trigger inputs
+5 to 24 VDC (opto isolated), or
Non-Isolated active low
2 Relay Outputs
Solid State Form A Relays
30VDC Max @300mA (resistive)
Transmit Power
Nominal 22.0 dBm +/- 1.5 dB
Operating Frequency
13.560 Mhz
Modulation Type
ASK (Amplitude Shift Keying)
Protocol
ISO 15693
Antennas
Dual Antenna option
Timed, Trigger, or Command switching

RFR-02 Installation Guide Product Specifications 5
Accu-Sort Systems, Inc.
Wiring and Cable Pin Diagrams
1. See Setup Port
2. See RS232/422 Port
3. See Power Connector
4. See Input1 Connector
5. See Input2 Connector
6. See Output Connector
7. Antenna1 Port
8. Antenna2 Port
1
2
3
4
5
6
7
8

6 Preface RFR-02 Installation Guide
Accu-Sort Systems, Inc.
1. Setup Port (DB9 FEMALE)
1. NC (not connected)
2. Reader TX (232)
3. Reader RX (232)
4. NC
5. GND (ground)
6-9. NC
Pin6 –N/C
Pin1 –N/CPin5 - Ground
Pin9 –N/C
Pin2
–
Reader TX
Pin3 –Reader RX

RFR-02 Installation Guide Product Specifications 7
Accu-Sort Systems, Inc.
2. RS232/RS422 Communications Port (DB9 FEMALE)
1. 422 Isolated GND
2. Reader TX (232)
3. Reader RX (232)
4. NC
5. 232 GND
6. Reader SD- (422)
7. Reader SD+ (422)
8. Reader RD- (422)
9. Reader RD+ (422)
Pin1 –422 Isolated Ground
Pin2
–
RS232
Pin3 –RS232
RX
Pin4 –N/C
Pin5 –RS232 Ground
Pin6 –RS422
SD
-
Pin7 –RS422
SD+
Pin8
–
RS422
Pin9 –RS422
RD+

8 Preface RFR-02 Installation Guide
Accu-Sort Systems, Inc.
3. Power Connector (Turck 4 Pin Male EuroFast # FSFD4.4-0.5)
1. VDD+
2. VDD-
3. Safety/Chassis Ground
4. NC
4. Trigger Input 1 (Upper Connector –Turck 5 Pin Female Eurofast
#FKFDW4.5-0.5)
1. Non-Isolated (Active Low, Internally pulled to +5VDC)
2. +12VDC
3. Optically Isolated +
4. GND
5. Optically Isolated –
Pin1 –VDD+
Pin2
–
VDD
-
Pin 3 –Safety
Ground
Pin4 –N/C
Pin 1 –Non-Isolated
Pin 2 - +12VDC
Pin3 –Opto-Isolated
+
Pin4 –GND
Pin5 –Opto-Isolated
-

RFR-02 Installation Guide Product Specifications 9
Accu-Sort Systems, Inc.
5. Trigger Input 2 (Lower Connector –Turck 5 Pin Female
Eurofast #FKFDW4.5-0.5)
1. Non-Isolated (Active Low, Internally pulled to +5VDC)
2. +12VDC
3. Optically Isolated +
4. GND
5. Optically Isolated –
6. Output Connector (Turck 4 Pin Female EuroFast #FKFD4.4-0.5)
1. Relay 1 Contact
2. Relay 1 Contact
3. Relay 2 Contact
4. Relay 2 Contact
Pin 1 –Non-Isolated
Pin 2 - +12VDC
Pin3 –Opto-Isolated +
Pin4 –Ground
Pin5 –Opto-Isolated
-
Pin1 –Relay1 Contact
Pin2 –Relay1 Contact
Pin3 –Relay2 Contact
Pin4 –Relay2 Contact

10 Preface RFR-02 Installation Guide
Accu-Sort Systems, Inc.
7. Antenna 1 Port (BNC Female)
1. 13.56Mhz Signal
8. Antenna 2 Port (BNC Female)
2. 13.56Mhz Signal

RFR-02 Installation Guide Installation Requirements 11
Accu-Sort Systems, Inc.
Installation Requirements
Power
There are 2 supply voltage options available for the RFR-02.
12 Volt ( RFR-02 Part # 1000052365 )
Use only Accu-Sort supplied Power Supply part # 1000052837.
Failure to use an AccuSort approved Power supply will void the
product warranty.
10 –30 Volt ( RFR-02 Part # 1000053245 )
Input range 10 –30 VDC .
NOTE: Safety earth ground must be attached to the
reader (Failure to do so will void the warranty), designed
for applications where customers are intending to provide
their own DC power.
Flying leaded Shielded Cable (for use with 10–30 Volt option
only):
Accu-Sort Part #:1000052775
TURCK Part #: RKS 4.4T-2 (2 meter)
Antennas
Use only Accu-Sort provided RFA-02 Antennas. Connecting any
other antenna will disable unit from functioning, and could be in
violation of FCC part 15 regulations.
Approved Antenna Choices:
Antenna Model # Part # Description
RFA-02 1000052373 5”x 7”
RFA-02-02 0105496001 12”x 16”w/7 Ft cable
RFA-02-02 0105496002 12”x 16”w/10 Ft cable
RFA-02-02 0105496003 12”x 16”w/15 Ft cable
RFA-02-03 0105574001 5”x 16”w/7 Ft cable
RFA-02-03 0105574002 5”x 16”w/10 Ft cable
RFA-02-03 0105574003 5”x 16”w/ 15 Ft cable

12 Installation Requirements RFR-02 Installation Guide
Accu-Sort Systems, Inc.
Inputs 1 and 2
Two optically isolated inputs or two non-isolated inputs are available.
When using isolated inputs user must supply both positive and
negative voltage references. When using non isolated inputs user
must connect to sink output of trigger device (active low). A current
limited (100 ma max) 12VDC connection is provided on each input
connector for purposes of providing power to low current consuming
devices such as a photo-eyes. Non isolated inputs are internally
pulled to +5VDC through a 2.2k ohm resistor. Note avoid sourcing any
voltage into the non-isolated inputs as damage may occur to device.
Pin 1: Non-Isolated Input
Pin 2: +12 VDC internally current limited
Pin 3: Optically Isolated + Input
Pin 4: GND
Pin 5: Optically Isolted –Input
Mating Field Wireable Connector:
Accu-Sort Part # 1000052778
TURCK Part # BSWS-8151
Outputs 1 and 2
Two Solid-State Form A Relay Outputs.
Output 1: Pins 1 and 2
Output 2: Pins 3 and 4
Mating Field Wireable Connector:
Accu-Sort Part # 1000057444,
TURCK Part # BS8141-0

RFR-02 Installation Guide Installation Requirements 13
Accu-Sort Systems, Inc.
Reader Mounting Dimensions
(Extracted from drawing #106103, rev01)

14 Installation Requirements RFR-02 Installation Guide
Accu-Sort Systems, Inc.