ACEPOM ZNCK Series User manual

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Induction gear heater ZNCK Series
ACEPOM gear heater ZNCK series :
Jingjiang ACEPOM instrument are professional in researching, producing and
saling of induction heater. The new ZNCK series bearing induction heater,
mainly used for heating metal bearings, gears, bushings, bushing, ring, pulley,
shrinkage, etc. various types of connectors, through heating can be expanded
to achieve a assembly needs. With heat sink design, better heat dissipation.
ZNCK series gear heater to heat the gear etc in walls thicker workpiece is
special, imported cold rolled silicon steel sheet, made of pure copper coils, *
domestic first-class gear induced bearing heater, designed for heating gear
wall thicker artifacts such as design, high heating efficiency, fast speed, an
average of more than ten seconds can be heated up a small gear, also can
match manipulator used on assembly line.

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Features of ZNCK series gear induction heater
1.Particularly designed for heating workpieces with thick walls.
2.Adjustable power, demagnetization automatically.
3.High efficiency for heating.
4.Environment-friendly, making no pollution.
5.Power and time saving, make assembly easy and well.
6.Easy to operate, uniformly heating without risk of fire.
Catalogs of ZNCK series:
Note: Inner diameter , max external diameter and max width are for gears to
be heated.
model
Power(KVA)
Inner
diameter(mm)
Max external
diameter(mm)
Max Width
ZNCK-1
12
20-25
70
20
ZNCK-2
14
10-40
80
35
ZNCK-3
18
10-70
100
35
ZNCK-4
20
10-90
120
40
ZNCK-5
35
30-110
300
150
ZNCK-6
40
50-110
450
170
ZNCK-7
60
60-110
600
180
ZNCK-8
75
70-120
800
200
ZNCK-9
68
30-120
800
350
ZNCK-10
80
30-140
840
350

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ZNCK series gear heater operation guide:
1.Control box and main machine should be installed in proper place.The left
and right directions of the main engine should be horizontal, and the front
and rear vertical directions are allowed to tilt backward no more than 3
degrees.
2. After the installation is completed, the electrical schematic diagram must be
checked before use to see if the wiring is wrong.
3. After correct, close switch, turn on the power supply, at this time the
voltmeter should indicate.
4. The heated workpiece is placed under the movable yoke iron in the middle
of the iron core of the main machine and gently moved downward to make it
consistent with the workpiece (if the thickness and size of the workpiece
remain unchanged, the positioning screw under the rear lever bridge of the
main machine can be adjusted to keep the distance between the yoke iron
and the workpiece 2mm to facilitate continuous operation).At this point, the
end of debugging, can be put into use.
Opearion sequence:
1. Press the start button, the main machine is powered on, the time relay
starts counting, the unit is seconds, and the workpiece is heated.
2. Before pressing the stop button, count the time, then take out the
workpiece and measure whether the temperature rise at the plane of its inner
diameter end meets the requirements, so as to make the suit.
3, continue to heat the workpiece of the same specification, the function
selection switch will be moved to the control position, set the heating time,
when the workpiece is heated to the set time that automatically shut off the
power supply.

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4. After the work is completed, turn the power switch to the stop position and
cut off the power.At this point, the end of debugging, can be put into use.