ACHI IR12000 User manual

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IR12000
ACHI IR12000 BGA Rework Station power requirement:
Use a smaller power supply voltage fluctuation

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Voltage fluctuations: 220V±10
ACHI IR 12000 specifications and structures
ACHI IR12000 TECHNICAL SPECIFICATIONS
Price US$ contact us please
Total Power 3650W
Heating Zone 3 zones,top,bottom and preheating
Upper heater Ceramic ELSTEIN RFS/80 400 Ceramic(Made in Germany,CE Passed)
Upper heater consumption IR 400 W
Upper heater size 80 mm × 80 mm
Bottom Preheater
consumption IR 2400W Hot air 800W,total 3200W
Bottom heater size 350 mm × 210 mm
Amount of Curves Storage Unlimited curve storage
Curve display On drawer design 7” high definition touch screen
Environmental Requirements

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Number Name Functions Use ways
1. Limit bar limit the lowest position of the
upper heating Rotate to the right place
2. Top heater cooling fan Top heater cooling
3. Adjust the handle up and
down
Adjust the upper zone of the
position up and down Rotating the handle
4. LED Head light Lighting equipment at work Press the button
5. Lower heating nozzle To focus the hot air Pull air from the BGA suitable
location
6. Emergency stop button Emergency stop Press the button
7. light button light switch Press the button
8. Touch screen Data storage system platform
9. Temperature Interface
Connect an external
galvanic , measure the actual
temperature
Directly connect temperature
line
10. Infrared heating zone BGA rework with warm-up
11. Cross flow fan Cooling the PCB board after
weilding

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ACHI IR12000 main features
1. ACHI IR12000 Top heater uses ELSTEIN RFS/80 400 Ceramic (Made in Germany,CE
Passed) .The max temperature could up to 750°C.
12. PCB plywood Move the right position ,
clamping the PCB
13 Lower part of the
supporting frame
Prevent the PCB board fall
down
Move the right position to
withstand
14. Top heater Infrared heating plate
15. Power switch
16.
The lower temprature
zone height adjustment
handle
Adjust the lower nozzle
distance from the PCB board Rotating the handle
17. Vacuum suction pen
18. Bottom IR Preheater
select switch
19. Tension adjustment knob lock the upper zone of before
and after Rotate the knob

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2.Its high quality top heater and large top heater area(80*80mm) makes CPU block,
Various shield cover and component slot get repaired much easier.
3. ACHI IR12000 was packaged with 6pcs rework support jig.There are 6pcs Screw holes
in left and right sides,and 34pcs in the front and back sides,which could help to fix the
mainboard in any position.

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4. Embedded Industrial PC, Drawer design 7” high definition touch screen interface, PLC
control, and instant profile analysis function. Real time settings and actual temperature
profile display can be used to analyzed and correct parameters if necessary.
5. Three temperature areas(Top IR Heater,Bottom Hot air Heater and Preheating IR
Plates) can independently heat and are multiple controllable and adjustable to ensure best
integration of different temperature areas. Heating temperature, time, angle, cooling and
vacuuming can all be set on the
interface.

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6. There are 6-8 levels of variable and constant temperature controls. Massive storage of
temperature curves which are Instant accessible according to different BGA.Curve
analysis, setting and adjustment are all accessible via Touch Screen. Three heating areas
adopts independent PID calculation to control heating process to enable more accurate
and precise temperature control.
7. Uses advanced OMEGA K-type thermocouple and the temperature detection is much
more accurate.

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8. It uses High technology of closedloop Temperature control and automatic temperature
adjustment system,with PLC and temperature module to enable precision temperature
control of ±2 deg C.External temperature sensor enables temperature monitoring and
accurate analysis of real time temperature profile.
9. Flexible and convenient removable fixture on the PCB board which protect sand
prevent damage to PCB. It can also adapt to rework various BGA packages.
10. Various sizes of Bottom BGA nozzles, which can be adjusted 360 degree for easy
installation and replacement.
11. It uses high powered blower to enable fast cooling of PCB board and prevent it from
deformation. There are also internal vacuum pump and external vacuum pen to assist with
fetching the BGA chip.

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12. Including Voice "early warning" function. 5-10 seconds before the completion of
uninstalling or welding,voice reminder / warning to get the workers prepared. Cooling
system will start after vertical wind stopped heating. When the temperature drops to room
temperature, the cooling process will stop,so that the machine will not age after heated up.
13. Equiped Emergency Switch and Automatic power-off protection device help avoid
accident when emergency happens.

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14. ACHI IR12000 can be connected to computer or notebook with USB interface to
ungrade the Machine software.
Installation of ACHI IR12000 BGA rework station.
In order to the safety use, please make sure below:
1. Away from flammable and explosive materials.
2. Do not splash water or other liquids.
3. Well-ventilated, dry place.
4. Stable, flat areas less susceptible to vibration.
5. Clean with less dust room.
6. No placing heavy objects on top of the control box
7. Without the affect of air-conditioners, heaters and fans
8. Reserved for 30cm to move and rotate around the upper for the back
of rework station
Cautions when using the rework station
1.Do not use fans or other devices directly to the BGA rework station when it works,
otherwise it will lead to negative differential heating plate surface, burn the work piece.

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2.When turned on, high-temperature heating zone cannot be any direct contact with the
object , because it may cause fire or explosion ,and the PCB work piece should be
placed on the PCB support shelves.
3. Do not shake BGA rework station, and move gently.
4. Do not touch the high fever area to avoid get burned.
5. When turned on, do not use the flammable spray, liquid or flammable gas near the
repair station.
6. Do not try to modify BGA rework station when in power , otherwise it will cause fire or
electric shock.
7. Electrical box has the high-voltage components, do not attempt to disassemble it.
8. If the metal objects or liquids fall into the repair station when it works , immediately
disconnect the power , unplug the power cord until the machine to cool down , then
completely remove litter , dirt ; if dirt left ,there is odor when reboot.
9. When abnormal heating or smoking immediately disconnect the power , and inform the
technical service to repair. It needs to disconnect the wires between the electrical boxes
and machine parts, and have to hold the plug, otherwise it leads to poor contact ,and does
not work.
10. Note that the repair station not to press or run over other electrical equipment or power
lines or communication cable , and it may cause device malfunction or cause fire or
electric shock.
ACHI IR12000 touch screen use:
Operation steps:
1. Power on to turn on the ACHI IR12000 BGA rework station

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2. The touch screen shows interface as below, you can select your target language .

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3. Choose English, turn up below interface:

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4.After input password, below interface shows:

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5. Click it shows the target temperature, ramp up slope and time of the
three independent temperature zones of current profile . The ramp up time is calculated by
Seconds. Each three temperature zones can be set 8 ramp up temperature segments and
8 constant temperature segments.But for IR heating machine,3 ramp up and 3 constant
temp segments are enough. You can certify the temperature parameters in the current
interface, and it only can be run one time after you start the citified profile without being
saved. If you want to save, you need to refer to how to save temperature profile. If the
temperature profile is not the one you need, you can press BACK to go main interface.

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6.Click and Click to run the current selected temperature profile.

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7.Users can certify and save the parameters according to their own different needs .ACHI
IR 12000 can store massive profiles and users can select any one to use at any time
easily. Which saves much time.
How to select profile?
1.Click to enter into below interface:
2.Touch to enter below interface and select the temperature number then

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to finish the selection, to main interface to and run the
selected profile.
How to certify the parameters?
1.After click the to enter into the below interface:
You can change the current parameters to your own setting as below. After certify the

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parameter, touch . After certifying all the parameters of the three temperature
zones, then click to store the profile.
After save the profile, you can name the profile by touch and input
the name then . Also you can save it by touching to save the
current profile certified.