Bakon 3200 User manual

WARNING
Please follow the instruction to avoid accidents.
Misuse may potentially cause injury to the user or physical damage to the
objects involved.
For you own safety, be sure to comply with these precautions.
Please keep this manual after read.
3200
INTELLIGENT LEAD FREE SOLDERING STATION
INSTRUCTION MANUAL V1.0
TEL:086-755-89575688 FAX:086-755-89574599
Website:http://www.bakon.cn
ADD Shenzhen :· China
E-mail:webmaster@bakon.cn

Optional Tips
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CONTENTS
Caution
Packing List
Part names
Setup and Operation
Setting the Temperature
Parameter
Password setting
Work mode setting
Sleeping and Auto Power-off
Temperature and heat recovery graph
Usage of High frequency iron
Choose proper soldering tips
Calibrate Temperature
Tip Temperature
Clean
Maintenance of Tip
Inspect and Clean the Tip
Recover A “Dead” Tip
Extending Tip Life
Error Messages
S-E Sensor Error
H-E Heater Error
Trouble Shooting
Problem 1:The unit does not work
Problem 2: The tip does not heat up. S- E is displayed.
Problem 3:The tip heats up intermittently
Problem 4:Solder not wet the tip
Problem 5:The tip temperature is too low
Problem 6:Heater error H-E is displayed
Problem 7:Temperature display flashes.
Problem 8:Can't set the temperature
Check the heater,sensor and lead damage
Damage of accessories of heater and sensor
Dismantle the high frequency iron
Measure the resistance of heater and sensor
Check after replacement
High frequency iron lead damage
Replace fuse
Specification
Optional tips
1
Specification
Replace fuse
1. Unplug the power cord from
the power receptacle
2. Remove the fuse cover
3. Remove the damaged fuse.
4. Replace new fuse.
5. Put the fuse cover back.
Item
Intelligent Lead free soldering station
Power
Input Voltage
Output Voltage
Temperature Range
Temperature Stability
Case Material
Demension
Weight(Without iron)
120W
220V 50Hz
36V 400KHz
200 480℃℃-
±2 (No load and air flow)℃
Aluminum
158.5mm×124mm×76mm
820g
Soldering Iron
Tip to grounding resistance
< 0.3Ω
Tip to grounding voltage
Heater
Cable
Iron length(cable not include)
Weight
< 2mV
High frequency vortex
1.2m
190mm
100g
●The tip temperature was measured by 191/192 thermometer.
●Specifications and design subject will be changed without notice.
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1
●Be sure your power voltage is same as the unit's supply voltage
before connect the power cord.
●Be sure grounding the unit.
●After use unit, please turn off unit and unplug.
●Do not touch the metal parts near the tip while using.
●Before replacing parts or storing the unit, turn the power off and allow
the unit cool down to room temperature.
●Do not use the product near flammable items.
●Do not modify the unit.
●Use only genuine replacement parts.
●Do not wet the unit or use the unit when your hands are wet.
●The soldering process will produce smoke, so make sure the working
area is well ventilated.
CAUTION
Packing List
1
1
1
1
1
1
Item Quantity
Lead free soldering station
Iron
Iron holder (include cleaning ball)
Power cord
Grounding wire
Instruction manual
10
iron.If the resistance of “C” is bigger than the resistance value listed
below, please clean and remove the oxide with sand paper and steel wool.
Excel 2 High frequency iron resistance
A
B
C
Between pin 4 and 5(heater)
Between pin 2 and pin 3 (Sensor)
Between high frequency iron and pin 1
< Ω(normal)10
<1Ω( )normal
<10Ω(normal)
Damage of accessories of heater and sensor
Dismantle the high frequency iron
1. Unfasten the screw anticlockwise①, pull out the steel jacket②and
soldering tip③
2. Unfasten the nut anticlockwise④ ,pull out the nut from the soldering
iron.
3. Take out heating elements ⑤and connection cord ⑾ from soldering
iron⑧
4. Take out the heating elements from the soldering iron with heat-
resistance pad instead of metal tool(such as pliers).
Measure the resistance of heater and sensor
Measure the resistance when the temperature of soldering element
recovers to room temperature, please refer to Excel 2.
Check after replacement
After repalcement of heating elements, please proceed with the following
items:
Measure the resistances between pin 1 and pin4/pin5, pin1and pin2/3, pin
4and pin2/3, the resistance should be ∞, if resistance is not ∞ , the heater
may touch sensor or external cover, the station won't work.
2.Measure the resistances of “a” “b” and “c” to make sure the lead is not
distorted and the grounded wire is connected correctly.
High frequency iron lead damage
Measure the power of high frequency iron as below two methods,
1.Turn on the power, Try to shake or enwind the every parts of connection
cord. If LED indicator light of heater flashes, the connection cord should
be replaced.
2.Measuer the resistance between pins of iron plug and lead wires at the
socket.Pin1-Shilding wire, Pin2,3-sensor, Pin4,5-heater.The resistance
value should be 0Ω , the resistance is over 0Ω or ∞, replace the
wire.

2
Part Names
①
②◎
③
④
⑤
⑥
⑦
⑧
⑨
Reduce
Function
Increase
Display window
Iron socket
Power Switch
Grounding Socket
Power Socket
Fuse
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Problem 2: The tip does not heat up. S- E is displayed.
1.Check if the iron cord loose? If yes, please re-connect.
2.Check if the cord and connection plug are broken. Please refer to High
frequency lead damage.
3.Check the sensor, please refer to Heater and Sensor damage.
Problem 3:The tip heats up inter mittently
1.Check if the iron cord is loose? If yes, please re-connect.
2. Check if the cord and connection plug are broken. Please refer to High
frequency lead damage
Problem 4:Solder don't wet the tip
1.Check if the tip temperature too high, if yes, set to proper temperature.
2.Check if the tip was cleaned, if no see “Maintenance of Tip”
Problem 5:The tip temperatur e is too low
1.Check if the tip coated with oxide, see “Maintenance of Tip”.
2.Check if the iron calibrated correctly, please recalibrate.
Problem 6:Heater error H-E is displayed
1.Check if there is a tip on the iron; if not, insert a tip in the iron.
2.Check if the cord and connection plug are broken. Please refer to High
frequency lead damage
3.Check the sensor, please refer to Heater and Sensor damage.
Problem 7:Temperature display flashes
1.Check if the cord is broken. Please refer to High frequency lead
damage.
2.Check if the soldering point is too large, if yes, please use another
soldering station with higher power consumption.
Problem 8:Can't set the temperatur e
1.Checks if the temperature has been locked by password, if yes then
unlock it.
2.If you forget the password, please initialize the password, see
■Password Setting.
Check the heater, sensor and lead damage
Pull the iron plug out of station, Measure the resistance value between pin
and pin:
If the resistance value between A and B is not identical with the
resistance value listed below, heater, sensor or connection cord need be
replaced. Please follow up the procedure of Diamantle high frequency