ACO Coalisator-R User manual

ACO Light liquid separators NS 3 - 6 - 10
0150.11.55_V3.1_EN_Translation of the original German operating manual.
ACO Separators
For a safe and proper use, read operating manual and further
product-related documents thoroughly.
Hand on to end user and keep up to product disposal.
Coalisator/Curator-R/-RD
Operating manual 2013-04-16 edition
Coalisator/
Curator-R
for free-standing installation
Coalisator/
Curator-RD
for free-standing installation
Direct suction
Official test sign Z-54.3-475
according to DIN EN 858, DIN 1999-100 and DIN 1999-101

2
Welcome
ACO Passavant GmbH
Im Gewerbepark 11c
D 36457 Stadtlengsfeld
Tel.: + 49 36965 819-0
Fax: + 49 36965 819-361
www.aco-haustechnik.de
The ACO Passavant GmbH (hereinafter called ACO) appreciates your confidence and
supplies you with a product which is state-of-the-art technology and which was checked
for its proper condition in line with our quality controls prior to its delivery.
■The texts do not contain abbreviations, exception:
BA = operating manual
e. g. = for example
Fig . = figure
h. = hour(s)
HP = high-pressure
min . = minimum / minute(s)
max. = maximum
nom. = nominal
sec. = second(s)
ST = sludge trap
■Definitions:
Separator plant = Total plant as described in scope of
supply
Welcome

3
Contents
Welcome .................................................................................................... 2
Contents..................................................................................................... 3
1 Preamble .............................................................................................. 7
1.1 ACO service ......................................................................................... 7
1.2 Product identification............................................................................. 7
1.3 Warranty .............................................................................................. 8
1.4 Owner, user ......................................................................................... 8
1.5 Symbols used in the manual................................................................... 8
2 For your safety...................................................................................... 9
2.1 Proper use ........................................................................................... 9
2.1.1 Field of application.................................................................... 9
2.1.2 Improper use............................................................................ 9
2.2 Required qualification .......................................................................... 10
2.3 Personal protective equipment ............................................................ 11
2.4 Depiction of warning notices ................................................................ 12
2.5 Non-approved parts............................................................................. 13
2.6 Material/substance hazards ................................................................. 13
2.7 Responsibility of owner........................................................................ 13
2.8 Warning signs for the separator plant.................................................... 13
3 Transport and storage ......................................................................... 15
3.1 Safety during transport and storage...................................................... 15
3.2 Transport ........................................................................................... 16
3.3 Storage ............................................................................................. 16
4 Product description ............................................................................. 17
4.1 Scope of supply of separator plant ....................................................... 17
4.1.1 Product characteristics ........................................................... 18
4.1.2 Depiction of components ......................................................... 19
4.1.3 Suggested installation ............................................................. 20
4.1.4 Functional principle ................................................................. 20
4.1.5 Type plate.............................................................................. 21
4.1.6 Accessories ........................................................................... 21
Contents

4
Contents
4.2 Securat alarm device V2.0 (optional)..................................................... 22
4.2.1 Components of the Securat alarm device V2.0........................... 23
4.2.2 Functional principle ................................................................. 23
5 Technical data..................................................................................... 25
5.1 Light liquid separator plant Coalisator-R/Curator-R.................................. 25
5.2 Light liquid separator plant Coalisator-RD/Curator-RD.............................. 26
6 Installation .......................................................................................... 27
6.1 Safety during installation...................................................................... 27
6.2 Sanitary installation............................................................................. 28
6.2.1 Assembly of separator plant (if supplied in segments) ................. 29
6.2.2 Assembly of single components in upper part ............................ 29
6.2.3 Assemble housing................................................................... 30
6.2.4 Connect inlet and outlet line ..................................................... 31
6.2.5 Connect vent line .................................................................... 31
6.2.6 Installation/electric installation Securat alarm device (optional) .... 32
7 Commissioning and operation............................................................... 33
7.1 Safety during commissioning and operation ........................................... 33
7.2 Initial commissioning ........................................................................... 34
7.2.1 Prerequisites, presence ........................................................... 34
7.2.2 Realization ............................................................................. 34
7.2.3 Handover of separator plant to user.......................................... 34
7.2.4 ACO maintenance contract (recommendation) ............................ 35
7.3 Operation........................................................................................... 36
7.4 Operating log ..................................................................................... 36
7.5 Sampling ........................................................................................... 36
8 Maintenance ....................................................................................... 37
8.1 Safety during maintenance................................................................... 37
8.2 Maintenance works by the expert user .................................................. 38
8.2.1 Monthly checks....................................................................... 38
8.2.2 Works upon requirement .......................................................... 40
8.3 Maintenance plan for expert ................................................................. 41
9 Fault clearance ................................................................................... 43
9.1 Safety during fault clearance and repair at separator plant ..................... 43
9.2 Fault finding ....................................................................................... 44
9.3 Repair, fault clearance and spare parts ................................................. 44

5
Contents
10 Decommissioning and disposal ............................................................. 45
10.1 Safety during decommissioning and disposal ......................................... 45
10.2 Decommissioning of the separator plant................................................ 46
10.3 Stop separator plant ........................................................................... 46
10.4 Disposal ............................................................................................ 46

6

7
Preamble
1 Preamble
This operating manual for the separator plant was issued with high diligence and
contains information which guarantees safe and long-lasting operation.
If, however, some mistakes have slipped in or if some information is missing, please
advise us accordingly.
1.1 ACO service
In the case of questions on the product and this operating manual, please contact our
ACO Service.
ACO Service
Im Gewerbepark 11c
36457 Stadtlengsfeld
Tel.: + 49 (0) 369 65 /81 9-0
Fax: + 49 (0) 369 65 /81 9-3 61
[email protected]
1.2 Product identification
The plant can be identified and marked by means of following table. The year built can
be taken from type plate of plant.
Table 1: Characteristics for product identification
Art. no.
Right
Art. no.
Left
Type Nominal
size
Illustra-
tion
Year built Serial no.
7603.00.50
Coalisator-R
NS 3
7606.00.50 NS 6
7610.00.50 NS 10
7603.10.50 7603.11.50
Coalisator-RD
NS 3
7606.10.50 7606.11.50 NS 6
7610.10.50 7610.11.50 NS 10

8
Preamble
1.3 Warranty
For full particulars on warranty refer to ACO's Terms and Conditions under
www.aco-haustechnik.de/agb.html.
1.4 Owner, user
The owner is responsible for the design (planning and dimensioning) of the separator
plant.
If the separator plant is not operated by the owner, the following coordinations with the
user are required:
■Who is responsible for current operation?
■Who initiates maintenance or repair works of the separator plant?
■Who reacts in the case of malfunction?
■...
1.5 Symbols used in the manual
For better differentiation of information, it is marked by following symbols in the manual:
Useful hints and additional information facilitating work
Steps to be carried out
References to further information in this operating manual or to other documents
Illustration of warning notices, chapter 2.4

9
For your safety
2 For your safety
Please read the safety notes in this chapter prior to using the product. Severe damages
may occur in the case of misuse.
If owner or user of plant changes, documents have to be handed on.
2.1 Proper use
2.1.1 Field of application
The separator plant is intended exclusively for separation of light liquids (oil and petrol).
The following criteria are prerequisites for the installation:
■Only for separation of light liquids (oil and petrol)
■Light liquid separator has an incline to sewers
■Stable emulsions may not be fed into separator plant for light liquids
Different use and application options as well as alterations are prohibited.
The owner is responsible for planning, installation and operation of the light liquid
separator, ACO K9/chapter 12/planning notes/dimensioning.
2.1.2 Improper use
Improper use is e. g.:
■Operation of separator plant outside the limitations of use, K9/chapter 12
■Feeding of stable emulsions into the separator plant for light liquids
■Use of worn components (omitted servicing works)
■Disregard of this operating manual and product-related documents
■Feeding of harmful substances

10
For your safety
2.2 Required qualification
All works at separator plant must be carried out by specialists, if not expressly
mentioned that different persons (owner, user) are allowed to do so.
Besides a perennial work experience, specialists must have proof of the following
knowledge:
Table 2: Required staff qualification
Activities Person Knowledge
Design
Operational alterations
New context of use
Planner ■Knowledge of building, sanitary and house
technique
■Evaluation of applications of wastewater
technology and proper dimensioning of light
liquid separators
Transport/storage Forwarders, dealers ■Proof of load securing education
■Safe handling of lifting accesories
Installation sanitary/
electrical works
initial commissioning,
maintenance,
repair works,
decommissioning,
dismantling
Specialists ■Safe handling of tools
■Laying and connection of pipelines and connec-
tions
■Laying of elecric lines
■Assembly of distribution boards, fault-current
circuit breakers, automatic cutouts, electrical
machines, switches, buttons, power sockets etc.
■Measuring of efficiency of electric protective
measures
■Product-specific knowledge
Check Competent persons ■Staff members of user-independent plants, autho-
rised experts or other institutions
■Verifiably required expert knowledge for
operation, maintenance and check of separator
plant
■Device-related equipment for check of separator
plants
Operation, operation
monitoring,
easy maintenance and
fault remedy
Owner, user ■Experience in operation, maintenance and check
of separator plant
■Experience in expert handling and evaluation of
works carried out at separator plants
Disposal Specialists ■Proper and environmentally friendly disposal of
materials and substances
■Decontamination of harmful substances
■Knowledge about recycling