Acson IM-CCC-0501-ACSON User manual

CEILING CONCEALED
SPLIT TYPE AIR CONDITIONER
(C Series)
Model: IM-CCC-0501-ACSON
CEILING
CONCEALED
INSTALLATION MANUAL
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i
MODEL A B C D E F G H I J K L M N O
CC 10 C/CR 31 741 702 662 10 765 72 261 411 351 225 211 232 212,8 114
(1,2) (29,2) (27,6) (26,1) (0,4) (30,1) (2,8) (10,3) (16,2) (13,8) (8,9) (8,3) (9,1) (8,4) (4,5)
CC 15 C/CR 31 881 842 802 10 905 72 261 411 351 225 211 232 212,8 114
(1,2) (34,7) (33,1) (31,6) (0,4) (35,6) (2,8) (10,3) (16,2) (13,8) (8,9) (8,3) (9,1) (8,4) (4,5)
CC 20 C/CR 31 1041 1002 962 10 1065 72 261 411 351 225 211 232 212,8 114
(1,2) (41,0) (39,4) (37,9) (0,4) (41,9) (2,8) (10,3) (16,2) (13,8) (8,9) (8,3) (9,1) (8,4) (4,5)
CC 25 C/CR 31 1176 1137 1097 10 1200 72 261 411 351 225 211 232 212,8 114
(1,2) (46,3) (44,8) (43,2) (0,4) (47,2) (2,8) (10,3) (16,2) (13,8) (8,9) (8,3) (9,1) (8,4) (4,5)
OUTLINE AND DIMENSIONS
Indoor Unit (CC series)
All dimensions are in mm/(in)
J
I
K
L
E
A
H
O
MN
F
G
D
C
B
MODEL A B C D E F G H I J K L M N
CC 28C/CR 371,7 1007 959 920 410,0 295 600 339 121 213 64,0 100,0 239 214,0
(14,6) (39,6) (37,8) (36,2) (16,1) (11,6) (23,6) (13,3) (4,8) (8,4) (2,5) (3,9) (9,4) (8,4)
CC 30C/CR 359 999 956 917 408,5 378 541 256 173 306 70,5 160,5 248 220,0
(14,1) (39,3) (37,6) (36,1) (16,1) (14,9) (21,3) (10,1) (6,8) (12,0) (2,8) (6,3) (9,8) (8,7)
CC 38C/CR 371,2 1312 1264 1225 562,5 315 638 401 183 233 217,0 169,2 251 237,8
(14,6) (51,7) (49,8) (48,2) (22,1) (12,4) (25,1) (15,8) (7,2) (9,2) (8,5) (6,7) (9,9) (9,4)
CC 40C/CR 359 1115 1072 1033 466,5 378 541 256 173 306 128,5 160,5 248 220,0
(14,1) (43,9) (42,2) (40,7) (18,4) (14,9) (21,3) (10,1) (6,8) (12,0) (5,1) (6,3) (9,8) (8,7)
CC 50C/CR 359 1369 1326 1287 593,5 378 541 256 173 306 255,5 160,5 248 220,0
(14,1) (53,9) (52,2) (50,7) (23,4) (14,9) (21,3) (10,1) (6,8) (12,0) (10,1) (6,3) (9,8) (8,7)
CC 60C/CR 359 1569 1526 1487 693,5 378 541 256 173 306 355,5 160,5 248 220,0
(14,1) (53,9) (60,1) (58,5) (27,3) (14,9) (21,3) (10,1) (6,8) (12,0) (14,0) (6,3) (9,8) (8,7)
Indoor Unit (CC series)
61,0 (2,40)
24,5 (0,96)
EE
24,5 (0,96)
61,0 (2,40)
15,0 (0,59)
474,0 (18,66)
15,0
(0,59)
K K
40,0
(1,57)
B
C
D
AA
F
MN
L
J
G
H
40,0
(1,57)
40,0 (1,57)
I
156,0
(6,14)
40,0
49,0 (1,93)
39,0 (1,54) 40,0 (1,57)
142,0 (5,59) 143,0 (5,63)
26,0 (1,12)
41,0 (1,61)
90,5
(3,56)
100,0
(3,94)
187,5 (7,38)
All dimensions are in mm/(in)
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ii
Outdoor Unit (SL-B Series)
Dimension A B C D E F G H J K L M N P Q R
07B / 07BR 740 494 270 266 233 474 47 55 65 166 92 348 318 129 482 68,5
10B / 10BR (29,1) (19,4) (10,6) (10,5) (9,2) (18,7) (1,9) (2,2) (2,6) (6,5) (3,6) (13,7) (12,5) (5,1) (19,0) (2,7)
15B / 15BR
20B / 20BR 840 646 330 297 309 626 41 85 75 177 106 408 378 124 592 78,5
25B / 25BR
30B / 30BR (33,1) (25,4) (13,0) (11,7) (12,2) (24,6) (1,6) (3,3) (3,0) (7,0) (4,2) (16,1) (14,9) (4,9) (23,3) (3,1)
Q
N15 (0,6)
39 (1,5)
A
M
PP
840 (33,1)
D
15 (0,6)
39 (1,5)
5 (0,2)
C
20 (0,8)
20 (0,8)
2.5 (0,1)
F
B
C
5 (0,2)
160 (6,3) H
G
141 (5,6)
K
J
(2,6)
65
L
20 (0,8)
R
All dimensions are in mm/(in)
Outdoor Unit (SL / 5SL-C Series)
Dimension A B C D E F G H I J K L M N O
10 / 15 C /CR 700 521 250 485 175 36 95 93 86 68 441 130 111 15 18
(27,5) (20,5) (9,8) (19,1) (6,8) (1,4) (3,7) (3,6) (3,3) (2,6) (17,3) (5,1) (4,3) (0,5) (0,7)
30
(1,2)
(0,1)
3
(0,7)
19
(2,6)
65
(3,1)
80
All dimensions are in mm/(in)
E
LKL
N
CN
M
F
E
C
GH
IJ
A
D
O
B
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iii
Outdoor Unit (SLC series)
SL A B C D E F G H J K L M N P
30C /40C /50C /60C 1030 850 400 390 414 827 72 196 91 488 448 141,5 746,5 82
(40,6) (33,5) (15,7) (15,4) (16,3) (32,6) (2,8) (7,7) (3,6) (19,2) (17,6) (5,6) (29,4) (3,2)
Outdoor Unit (MSS 60C)
J
165,0 (6,50)
65,0
(2,56)
946,0 (37,24)
500,0 (19,69)1300,0 (51,18)
524,0 (20,63)
180,0 (7,09)
11,0 (0,43)
940,0 (37,00) 180,0 (7,09)
H
C
G
E
F
B
D
N
M
A
L
K
P
11,0 (0,43)
All dimensions are in mm/(in)
All dimensions are in mm/(in)
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iv
Per preservarsi da eventuali ferite, evitare di toccare gli spigoli affilati e la superficie
dei serpentini.
!Cautela
Острые края и поверхности змеевиков являются потенциальными
местами нанесения травм. Остерегайтесь контакта с этими местами.
!Осторожно
Sharp edges and coil surfaces are potential locations which may cause injury
hazards. Avoid from being in contact with these places.
!Caution
Les bords coupants et les surfaces du refroidisseur tubulaire présentent
un risque de blessure. Mieux vaut éviter le contact avec ces endroits.
! Avertissement
Scharfe Kanten und Wärmetauscherflächen stellen eine Gefahrenquelle dar. Jeglicher
Kontakt mit diesen Stellen ist zu vermeiden.
!Vorsicht
Los Bordes afilados y la superficie del serpentín pueden producir lesiones. Evite
tocarlos.
!Cuidado
This product is subjected to Waste of Electrical and Electronic Equipment Regulations (WEE
E
Regulations). The waste product shall be separately collected by specific collection and treatment centre
.
P
lease refer to local authorithy for these centres. This is only applicable to European Union countries
.
Ce produit est soumis
à
la r
à
é
r
r
glementation concernant les
d
é
chets
d
es
é
quipements
é
lectriques e
t
é
lectroniques (r
é
r
r
é
ê
é
s
é
par
é
r
r
m
ent par un centre de collect
e
é
é
é
î
î
tre ces centres. Ceci
îî
é
enne
.
Questo prodotto
è
soggetto alle disposizioni RAEE (Rifiuti di apparecchiature elettriche ed elettroniche)
.
à
à
locali. Questa disposizione
à
è
valida solamente i paes
i
d
el
l
’
U.
E
.
é
ctrico y Electr
ó
n
ico en materia d
e
ñ
ñ
á
í
fico
íí
de colecc
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ó
solamente aplicable a los p
a
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ses de la
U
n
i
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n
Europea
.
G
er
ä
ä
ä
tes
ää
getrennt vom Hausm
ü
ll bei Ihrer
ö
r
tlichen
M
ü
lldeponie bzw. Ihrem
ö
r
tliche
n
ä
ndiges Abfall-Amt. Dieser
ää
Hinweis gilt nur f
ü
f
f
rL
ä
nder der Europ
ää
ä
ischen Union
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п
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авилам
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о
в
(WEEE Re
g
ulations).
и
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,
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Э
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п
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Ев
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опейског
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.
NOTICE
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1-1
English
This manual provides the procedures of installation to ensure a safe and good standard of operation for the air
conditioner unit.
Special adjustment may be necessary to suit local requirements.
Before using your air conditioner, please read this instruction manual carefully and keep it for future reference.
INSTALLATION MANUAL
CEILING CONCEALED SPLIT TYPE AIR CONDITIONER
MODEL
Part No.: A08019025456 IM-CCC-0501(3)-Acson
COOLING UNIT
CC10C / ACC10C
SL10B / ALC10B
SL10C / ALC10C
4SL10B / A4LC10B
5SL10C / A5LC10C
CC15C / ACC15C
SL15B / ALC15B
SL15C / ALC15C
4SL15B / A4LC15B
5SL15C / A5LC15C
CC20C / ACC20C
SL20B / ALC20B
4SL20B / A4LC20B
5SL20B / A5LC20B
CC25C / ACC25C
SL25B / ALC25B
4SL25B / A4LC25B
5SL25B / A5LC25B
CC28C / ACC28C
SL30B / ALC30B
SL30C / ALC30C
4SL30C / A4LC30C
5SL30C / A5LC30C
CC30C / ACC30C
SL30B / ALC30B
SL30C / ALC30C
4SL30C / A4LC30C
5SL30C / A5LC30C
CC38C / ACC38C
SL40C / ALC40C
4SL40C / A4LC40C
5SL40C / A5LC40C
CC40C / ACC40C
SL40C / ALC40C
4SL40C / A4LC40C
5SL40C / A5LC40C
CC50C / ACC50C
SL50C / ALC50C
4SL50C / A4LC50C
5SL50C / A5LC50C
CC60C / ACC60C
SL60C / ALC60C
4SL60C / A4LC60C
5SL60C / A5LC60C
MSS60C / AMC60C
HEAT PUMP
CC10CR / ACC10CR
SL10BR / ALC10BR
SL10CR / ALC10CR
4SL10BR / A4LC10BR
5SL10CR / A5LC10CR
CC15CR / ACC15CR
SL15BR / ALC15BR
SL15CR / ALC15CR
4SL15BR / A4LC15BR
5SL15CR / A5LC15CR
CC20CR / ACC20CR
SL20BR / ALC20BR
4SL20BR / A4LC20BR
5SL20BR / A5LC20BR
CC25CR / ACC25CR
SL25BR / ALC25BR
4SL25BR / A4LC25BR
5SL25BR / A5LC25BR
CC28CR / ACC28CR
SL30BR / ALC30BR
SL30CR / ALC30CR
4SL30CR / A4LC30CR
5SL30CR / A5LC30CR
CC30CR / ACC30CR
SL30BR / ALC30BR
SL30CR / ALC30CR
4SL30CR / A4LC30CR
5SL30CR / A5LC30CR
CC38CR / ACC38CR
SL40CR / ALC40CR
4SL40CR / A4LC40CR
5SL40CR / A5LC40CR
CC40CR / ACC40CR
SL40CR / ALC40CR
4SL40CR / A4LC40CR
5SL40CR / A5LC40CR
CC50CR / ACC50CR
SL50CR / ALC50CR
4SL50CR / A4LC50CR
5SL50CR / A5LC50CR
CC60CR / ACC60CR
SL60CR / ALC60CR
4SL60CR / A4LC60CR
5SL60CR / A5LC60CR
MSS60CR / AMC60CR
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1-2
Before installing the air conditioner unit, please read the following safety precautions carefully.
SAFETY PRECAUTIONS
!Warning
• Installation and maintenance should be performed by qualified persons who are familiar with local code and
regulation, and experienced with this type of appliance.
• All field wiring must be installed in accordance with the national wiring regulation.
• Ensure that the rated voltage of the unit corresponds to that of the name plate before commencing wiring work
according to the wiring diagram.
• The unit must be GROUNDED to prevent possible hazard due to insulation failure.
• All electrical wiring must not touch the refrigerant piping, compressor and any moving parts of the fan motors.
• Confirm that the unit has been switched OFF before installing or servicing the unit.
IMPORTANT
DO NOT INSTALL OR USE THE AIR CONDITIONER UNIT IN A LAUNDRY ROOM.
CONTENTS
!Caution
Please take note on the following important points when installing.
• Do not install the unit where leakage of flammable gas may occur.
If gas leaks and accumulates at the surrounding of the unit, it may cause fire ignition.
• Ensure that the drainage piping is connected properly.
If the drainage piping is not connected properly, it may cause water leakage which will dampen the
furniture.
• Do not overcharge the unit.
This unit is factory pre-charged. Overcharge will cause over-current or damage to the compressor.
• Ensure that the unit panel is covered back after service or installation.
Unsecured panel will cause unit to operate noisily.
- Outline And Dimensions page i – iv
- Safety Precautions page 2
- Installation Diagram page 3
- Installation Of The Indoor Unit page 3
- Installation Of The Outdoor Unit page 4
- Refrigerant Piping page 4
- Electrical Connection page 5
- Special Precautions When Dealing With R410A Unit page 9
- Special Precautions When Dealing With R407C Unit page 9
- Purging The Refrigerant Piping page 9
- Additional Charge page 10
- Special Precautions When Charging Unit With Copeland Scroll Compressors page 11
- Overall Checking page 12
- Standard Operating Condition page 12
- Auto Random Re-Start Function page 13
- Service And Maintenance page 13
- Troubleshooting page 14
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1-3
English
INSTALLATION DIAGRAM
Indoor unit
Air Discharge Nozzle
Air Intake
Refrigerant Piping
Air Intake
INSTALLATION OF THE INDOOR UNIT
The indoor unit must be installed such that there is no short
circuit of the cool discharge. Respect the installation
clearance. Do not put the indoor unit where there is direct
sunlight on unit. The location is suitable for piping and
drainage and it must be have a large distance between a
door and unit.
Ceiling Concealed Mounting
– Use the hanger supplied with the unit.
– Make sure that the wall is sufficiently strong to withstand
the weight.
Center distance of axle (see drawing below)
A
L
Provide clearance for servicing ease and optimal air flow as
shown in the diagram.
CC A mm (inch) L mm (inch)
10 C/CR 741 (29.2) 225 (8.9)
15 C/CR 881 (34.7) 225 (8.9)
20 C/CR 1041 (41.0) 225 (8.9)
25 C/CR 1176 (46.3) 225 (8.9)
28 C/CR 959 (37.8) 339 (13.3)
30 C/CR 956 (37.6) 266 (10.5)
38 C/CR 1264 (49.8) 401 (15.8)
40 C/CR 1076 (42.4) 266 (10.5)
50 C/CR 1326 (52.2) 266 (10.5)
60 C/CR 1526 (60.1) 266 (10.5)
Outdoor unit
10 mm (32.8)
10 mm (32.8)
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1-4
The location must be well-ventilated, so that the unit can
draw in and distribute plenty of air thus lowering the
temperature.
A place capable of bearing the weight of the outdoor unit as
well as isolating noise and vibration.
A place protected from the direct sunlight. Use an
awning for protection if necessary.
The installation location must not be susceptible to highly
concentrated dust, oil, salt or sulfide gas.
Note:- If the obstacle is higher than 2 m or if there is any
obstruction at the upper part of the unit allow more
space than indicated in the table above.
Return Air
Service
Access
Discharge
Air
Return Air
Obstacle
Obstacle
INSTALLATION OF THE OUTDOOR UNIT
The outdoor unit must be installed such that there is no short
circuit of the discharge air or obstruction to smooth air flow.
Respect the installation clearance. Select the coolest possible
place where intake air should not be higher than the outside
temperature (maximum 45°C).
Ensure that there are no obstruction of air flow into or out
of the unit. Remove obstacles which block air intake or
discharge.
Outdoor Unit SL Series Clearance (in mm)
REFRIGERANT PIPING
Maximum Pipe LengthAnd Maximum Number Of
Bends
When the pipe length becomes too long, both the capacity
and reliability drop. As the number of bends increases,
system piping resistance to the refrigerant flow increases,
thus lowering the cooling capacity. As a result, compressor
reliability will be affected.Always choose the shortest path
and follow the recommendation as tabulated below:
Obstacle
Obstacle
300 1000
300 500
A
C
B
A
CB
C
Model 10 15 20 25 28
Data
Maximum Length, A m (ft) 12 12 15 15 35
(39.4) (39.4) (49.2) (49.2) (114.8)
Maximum Elevation, B m (ft) 558810
(16.4) (16.4) (26.2) (26.2) (32.8)
Maximum No. of Bends, C 10 10 10 10 10
Model 30 38 40 50 60
Data
Maximum Length, A m (ft) 35 35 35 35 35
(114.8) (114.8)(114.8)(114.8) (114.8)
Maximum Elevation, B m (ft) 10 10 10 10 10
(32.8) (32.8) (32.8) (32.8) (32.8)
Maximum No. of Bends, C 10 10 10 10 8
Remark : For CC60C cooling unit, recommended to add
6 kg external accumulator.
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1-5
English
Piping Works And Flaring Technique
Do not use contaminated or damaged copper tubing. If any
piping, evaporator or condenser had been exposed or had
been opened for 15 seconds or more, vacuum the system.
Generally, do not remove plastic, rubber plugs and brass
nuts from the valves, fittings, tubings and coils until it is
ready for connection.
If any brazing work is required, ensure that the nitrogen gas
is passed through piping and joints while the brazing work
is being done. This will eliminate soot formation on the
inside walls of the copper tubings.
Cut the pipe stage by stage, advancing the blade of pipe
cutter slowly. Extra force and deep cut will cause more
distortion of pipe and therefore extra burr.
Remove burrs from cut edges of pipes with a remover as
shown in Fig. R. This will avoid unevenness on the flare
faces which will cause gas leak. Hold the pipe on top position
and burr remover at lower position to prevent metal chips
from entering the pipe.
Insert the flare nuts mounted on the connection parts of both
indoor and outdoor unit, into the copper pipes.
The exact length of pipe protruding from the face of the
flare die is determined by the flaring tool.
Fix the pipe firmly on the flare die. Match the centers of
both the flare die and the flaring punch, and tighten flaring
punch fully.
1/4t
Cutting Copper Tube
Copper Tube
Swaging Block
Ø Tube, D A (mm)
Inch mm Imperial Rigid
1/4" 6.35 1.3 0.7
3/8" 9.52 1.6 1.0
1/2" 12.70 1.9 1.3
5/8" 15.88 2.2 1.7
3/4" 19.05 2.5 2.0
Piping Connection To The Units
Align the center of the piping and sufficiently tighten the
flare nut with fingers.
Finally, tighten the flare nut with torque wrench
until the wrench clicks.
When tightening the flare nut with the torque wrench,
ensure that the direction for tightening follows the arrow on
the wrench.
The refrigerant pipe connection are insulated by
polyurethane (ARMAFLEX type or similar).
!Caution
ELECTRICAL CONNECTION
Cooling Only Units, CC 10 / 15 / 20 / 25 C
Indoor unit CC 10C CC 15C CC 20C CC 25C
Outdoor unit SL 10B SL 15B SL 20B SL 25B
Voltage range** 220V–240V /1Ph /50Hz + ! or 208V–230V /1Ph /60Hz + !
Recommended fuse* A 10 10 16 20
Power supply cable size* mm21.5 1.5 2.5 2.5
Number of conductors 3333
Interconnection cable size* mm21.5 1.5 2.5 2.5
Number of conductors 3333
Ensure the color of wires of the outdoor unit and the terminal markings are same to
the indoors respectively.
Pipe Size, mm (in) Torque (Nm)
6.35 (1/4) 18
9.53 (3/8) 42
12.7 (1/2) 55
15.88 (5/8) 65
19.05 (3/4) 78
Spanar Torque Wrench
Indoor Piping Flare Nut
Flared Tube
Flare Joint
Fig. R
Remove Burr
Copper Tube
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1-6
Indoor unit CC 38 / 40C CC 50C CC 60C
Outdoor unit SL 40C SL 50C SL 60C or MSS 60C
Voltage range** 380V– 415V /3Ph /50Hz +N + !or 208V–230V / 3Ph /60Hz + N + !
Recommended fuse* (50/ 60Hz) A 10/20 16/25 16/25
Power supply cable size* (50/ 60Hz) mm21.5/2.5 2.5/4.0 2.5/4.0
Number of conductors 55 5
Interconnection cable size* (50/ 60Hz) mm21.5/1.5 1.5/1.5 1.5/1.5
Number of conductors 44 4
Indoor unit CC 28 / 30C
Outdoor unit SL 30B SL 30C
Voltage range** 220V–240V / 1Ph / 50Hz + !or 208V–230V / 1Ph / 60Hz + !
Recommended fuse* A 25 25
Power supply cable size* mm24.0 4.0
Number of conductors 33
Interconnection cable size* mm22.5 2.5
Number of conductors 34
Cooling Only Units, CC 28 / 30 C
Cooling Only Units, CC 38 / 40 / 50 / 60 C
IMPORTANT: * These values are for information only, they should be checked and selected to comply with the local and/or national
codes and regulations. They are also subjected to the type of installation and size of conductors.
** The appropriate voltage range should be checked with data label on the unit. ETL listed unit is only applicable to
60Hz power supply only.
CC 10 / 15 / 20 / 25 C - SL 10 / 15 / 20 / 25 B
CC 28 / 30 C - SL 30 B
There must be a double pole switch
with a minimum 3 mm contact gap and
fuse / circuit breaker as recommended
in the fixed installation circuits.
!
Power Supply
Cable
Terminal Strip
Outdoor unit
Terminal Strip
Indoor unit
L
COMP
N
N
N
COMP
!
!
!
CC 28 / 30 C - SL 30 C
Power Supply
Cable
Terminal Strip
Indoor Unit
Terminal Strip
Outdoor Unit
L
COMP
N
N
L
COMP
N
N
S
R
L
There must be a double pole switch
with a minimum 3 mm contact gap and
fuse / circuit breaker as recommended
in the fixed installation circuits.
!
!
!
!
!
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1-7
English
Outdoor Coil Sensor
Terminal Strip
Indoor Unit
Terminal Strip
Outdoor Unit
Power Supply Cable
N
4WV
OF
COMP
L
N
N
COMP
OF
4WV
Indoor unit CC 10CR CC 15CR CC 20CR CC 25CR
Outdoor unit SL 10BR SL 15BR SL 20BR SL 25BR
Voltage range** 220V–240V /1Ph /50Hz + !or 208V–230V /1Ph /60Hz + !
Recommended fuse* A 10 10 16 20
Power supply cable size* mm21.5 1.5 2.5 2.5
Number of conductors 33 3 3
Interconnection cable size* mm21.5 1.5 2.5 2.5
Number of conductors 55 5 5
IMPORTANT: * These values are for information only, they should be checked and selected to comply with the local and/or national
codes and regulations. They are also subjected to the type of installation and size of conductors.
** The appropriate voltage range should be checked with data label on the unit. ETL listed unit is only applicable to
60Hz power supply only.
CC 38 / 40 / 50 / 60 C - SL 40 / 50 / 60 C
Power Supply Cable
Terminal Strip
Indoor Unit
Terminal Strip
Outdoor Unit
Heat Pump Units, CC 10 / 15 / 20 / 25 CR
CC 10 / 15 / 20 / 25 CR - SL 10 / 15 / 20 / 25 BR
Heat Pump Units, CC 28 / 30 CR
Indoor unit CC 28/30 CR
Outdoor unit SL 30BR SL 30CR
Voltage range** 220V–240V /1Ph /50Hz + !or 208V–230V /1Ph /60Hz + !
Recommended fuse* A 25 25
Power supply cable size* mm24.0 4.0
Number of conductors 33
Interconnection cable size* mm22.5 2.5
Number of conductors 56
There must be a double pole switch
with a minimum 3 mm contact gap and
fuse / circuit breaker as recommended
in the fixed installation circuits.
!
NN
S
R
L
COMP COMP
L
N
T
!!
!
!
!
!
There must be a double pole switch
with a minimum 3 mm contact gap and
fuse / circuit breaker as recommended
in the fixed installation circuits.
!
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1-8
Indoor unit CC 38 / 40CR CC 50CR CC 60CR
Outdoor unit SL 40CR SL 50CR SL 60CR or MSS 60CR
Voltage range** 380V– 415V /3Ph /50Hz +N + !or 208V – 230V /3Ph /60Hz + N + !
Recommended fuse* (50/60Hz) A 10/20 16/25 16/25
Power supply cable size* (50/60Hz) mm21.5/2.5 2.5/4.0 2.5/4.0
Number of conductors 55 5
Interconnection cable size* (50/60Hz) mm21.5/1.5 1.5/1.5 1.5/1.5
Number of conductors 77 7
IMPORTANT: * These values are for information only, they should be checked and selected to comply with the local and/or national
codes and regulations. They are also subjected to the type of installation and size of conductors.
** The appropriate voltage range should be checked with data label on the unit. ETL listed unit is only applicable to
60Hz power supply only.
Heat Pump Units, CC 38 / 40 / 50 / 60 CR
Power Supply Cable
Terminal Strip
Indoor Unit Terminal Strip
Outdoor Unit
CC 28 / 30 CR - SL 30 CR Outdoor Coil Sensor
There must be a double pole switch
with a minimum 3 mm contact gap
and fuse / circuit breaker as
recommended in the fixed installation
circuits.
!
N
OF
4WV
COMP
OF
4WV
L
A
L
N
L
N
There must be a double pole switch
with a minimum 3 mm contact gap and
fuse / circuit breaker as recommended
in the fixed installation circuits.
!
CC 38 / 40 / 50 / 60 CR - SL 40 / 50 / 60 CR
Power Supply Cable
Terminal Strip
Indoor Unit
Terminal Strip
Outdoor Unit
Outdoor Coil Sensor
OF
COMP
4WV
L
A
N
N
OF
A
4WV
L
N
COMP
T
S
R
!
!
!
COMP
!
!
!
!
N
Outdoor Coil Sensor
Terminal Strip
Indoor Unit
Terminal Strip
Outdoor Unit
Power Supply Cable
N
4WV
OF
COMP
L
N
N
COMP
OF
4WV
CC 28 / 30 CR - SL 30 BR
!
!
!
There must be a double pole switch
with a minimum 3 mm contact gap and
fuse / circuit breaker as recommended
in the fixed installation circuits.
!
A
A
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1-9
English
SPECIAL PRECAUTIONS WHEN DEALING WITH R410A UNIT
R410A is a new HFC refrigerant which does not damage the
ozone layer. The working pressure of this new refrigerant is
1.6 times higher than conventional refrigerant (R22), thus
proper installation / servicing is essential.
•Never use refrigerant other than R410A in an air condi-
tioner which designed to operate with R410A.
•POE oil is used as lubricant for R410A compressor, which
is different from the mineral oil used for R22 compressor.
During installation or servicing, extra precaution must be
taken not to expose the R410A system too long to moist
air. Residual POE oil in the piping and components can
absorb moisture from the air.
•To prevent mischarging, the diameter of the service port
on the flare valve is different from that of R22.
SPECIAL PRECAUTIONS WHEN DEALING WITH R407C UNIT
• R407C is a zeotropic refrigerant mixture which has zero
ozone depletion potential and thus conformed to the
Montreal Protocol regulation. It requires Polyol ester oil
(POE) oil for its compressor's lubricant. Its refrigerant
capacity and performance are about the same as the
refrigerant R22.
• POE oil is used as lubricant for R407C compressor, which
is different from the mineral oil used for R22 compressor.
During installation or servicing, extra precaution must be
taken not to expose the R407C system too long to moist
air. Residual POE oil in the piping and components can
absorb moisture from the air.
• Refrigerant R407C is more easily affected by dust of
moisture compared with R22, make sure to temporarily
cover the ends of the tubing prior to installation.
• No additional charge of compressor oil is permitted.
•Use tools and materials exclusively for refrigerant R410A.
Tools exclusively for R410Aare manifold valve, charging
hose, pressure gauge, gas leak detector, flare tools, torque
wrench, vacuum pump and refrigerant cylinder.
•As an R410A air conditioner incurs higher pressure than
R22 units, it is essential to choose the copper pipes cor-
rectly. Never use copper pipes thinner than 0.8mm even
though they are available in the market.
•If the refrigerant gas leakage occurs during installation /
servicing, be sure to ventilate fully. If the refrigerant gas
comes into contact with fire, a poisonous gas may occur.
•When installing or removing an air conditioner, do not
allow air or moisture to remain in the refrigerant cycle.
• No other refrigerant other than R407C.
• Tools specifically for R407C only (must not be used for
R22 or other refrigerant)
i) Manifold gauge and charging hose
ii) Gas leak detector
iii) Refrigerant cylinder/charging cylinder
iv) Vacuum pump c/w adapter
v) Flare tools
vi) Refrigerant recovery machine
• Filter-dryer must be installed along the liquid line for all
R407C air conditioners. This is to minimise the
contamination of moisture and dirt in the refrigerant
system. Filter-dryer must be of molecular sieve type. For
a heat-pump system, install a two-way flow filter dryer
along the liquid line.
PURGING THE REFRIGERANT PIPING
Purging The Piping And The Indoor Unit
Except the outdoor unit which is pre-charged with
refrigerant, the indoor unit and the refrigerant connection
pipes must be air purged because the air that contain moisture
remaining in the refrigerant cycle may cause malfunction to
the compressor.
The outdoor unit is equipped by two 3 ways refrigerating
connecting valves. The suction valve is the larger one while
the small one is the liquid valve. Both valves are supplied
with service port valve for connection to a manometer.
• Remove the caps from the valve and the service port.
• Connect the center manifold gauge with the vacuum pump.
• Connect the manifold gauge to the service port of the 3
ways valve.
• Start the vacuum pump. Check the low pressure manifold
gauge until it indicate 0.9 bar. The evacuation time varies
with each vacuum pump capacity but generally in half an
hour.
• Close the manifold valve and stop the vacuum pump.
• On the outdoor unit, open the suction and liquid valve
(anti clockwise) with 4 mm key for hexagon sacked screw.
• The air conditioner unit is ready for start.
• If the reading is close to 0, the refrigerant circuit must be
evacuated (by vacuum pump) and charged again.
Outdoor Unit
3 way Valve
Flare
Nut
Refrigerant
Piping
Service
Port
Flexible Hose
4 mm
Allen
Key
!Caution
Ensure that the colors of wires on the outdoor unit and the terminal markings are the same as the indoor unit
respectively.
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1-10
Model 7 m 10 m 15 m 20 m
CC 10C 30 75 – –
CC 15C 30 75 – –
CC 20C 30 75 150 –
CC 25C 76 190 380 –
CC 28C / CC 30C 100 250 500 750
CC 38C / CC 40C 100 250 500 750
CC 50C 100 250 500 750
CC 60C 100 250 500 750
ADDITIONAL CHARGE
The refrigerant is pre-charged in the outdoor unit. If the
piping length is less than 5 m, additional charge after vacu-
uming is not necessary. When the piping length is more than
5 m, use the table below.
Additional Charge Operation
This operation must be done by using gas cylinder and a
precise weighing machine obligatorily. The additional charge
is top up into the outdoor unit by suction valve via service
port.
• Remove the service valve plug.
• Connect the low pressure manifold to the suction service
port, center manifold to the cylinder tank and close the
high pressure manifold (see figure below).
Purge all the flexible hose with refrigerant gas.
• Start the air conditioner unit.
• Open the gas cylinder and low pressure manifold valve.
• When the required refrigerant quantity is pumped in the
unit, close the low pressure manifold and the gas cylinder
valve.
• Disconnect the manometer and the gas cylinder. Place back
the service port cap.
Additional Charge in Gram (Cooling Only Unit) (R22/R407C)
Vacuum Pump
Flexible Hose
High Pressure Gauge
Manifold
Low Side
Pressure Gauge
Gas Valve
Refrigerant Piping Indoor Unit
Outdoor Unit
Liquid Valve
Model 7 m 10 m 15 m 20 m
CC 10CR 40 100 – –
CC 15CR 40 100 – –
CC 20CR 50 125 250 –
CC 25CR 100 250 500 –
CC 28CR / CC 30CR 100 250 500 750
CC 38CR / CC 40CR 100 250 500 750
CC 50CR 100 250 500 750
CC 60CR 100 250 500 750
Additional Charge in Gram (Heat Pump Unit) (R22/R407C)
Model 7 m 10 m 15 m 20 m
CC 10C 27 67 – –
CC 15C 27 67 – –
CC 20C 27 67 135 –
CC 25C 68 171 342 –
CC 28C / CC 30C 90 225 450 675
CC 38C / CC 40C 90 225 450 675
CC 50C 90 225 450 675
CC 60C 90 225 450 675
Additional Charge in Gram (Cooling Only Unit) (R410A)
Model 7 m 10 m 15 m 20 m
CC 10CR 36 90 – –
CC 15CR 36 90 – –
CC 20CR 45 112 225 –
CC 25CR 90 225 450 –
CC 28CR / CC 30CR 90 225 450 675
CC 38CR / CC 40CR 90 225 450 675
CC 50CR 90 225 450 675
CC 60CR 90 225 450 675
Additional Charge in Gram (Heat Pump Unit) (R410A)
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1-11
English
Refrigerant Gas Tank
Flexible Hose
High Pressure Gauge
Manifold
Low Side
Pressure Gauge
Gas Valve
Refrigerant Piping Indoor Unit
Outdoor Unit
Liquid Valve
Check Refrigerant Leak
Check with refrigerant detector whether there is a leak on the flare type connection of the indoor unit and outdoor unit.
Hints: After operation for sometime, check if there is oil traces, there is a leak.
SPECIAL PRECAUTIONS WHEN CHARGING UNIT WITH
COPELAND SCROLL COMPRESSORS
These precautions are intended for use with Copeland Scroll compressors only with R22, R407C, R134A, R404A, R507 and
R410A refrigerants but are not applied to Copeland reciprocating compressors or competitive Scroll compressors.
Scroll compressors have a very high volumetric efficiency and quickly pump a deep vacuum if there is insufficient refrigerant
in the system or if refrigerant is added too slowly. Operation with low suction pressure will quickly lead to very high discharge
temperatures. While this process is happening, the scrolls are not being well lubricated – scrolls depend on the oil mist in the
refrigerant for lubrication.Alack of lubrication leads to high friction between the scroll flanks and tips and generates additional
heat. The combination of heat of compression and heat from increased friction is concentrated in a small localized discharge
area where temperatures can quickly rise to more than 300˚C. These extreme temperatures damage the Scroll spirals and the
orbiting Scroll bearing. This damage can occur in less than one minute especially on larger compressors. Failure may occur in
the first few hours or the damage done during field charging may show up some time later.
Other typical field charging problems include undercharging, overcharging, moisture or air in the system etc. In time each one
of these problems can cause compressor failure.
Minimal equipment is required for field charging. The minimum equipment required to do a satisfactory job is:-
Set of service gauges Vacuum gauge
Hoses Scales
Vacuum pump Thermometer
The proper refrigerant charge should follow the volume as recommended by manufacturer and recommendation should be
followed by the installer.
1. Charging procedures – Single phase compressors
Evacuate the system to 500 microns Hg. (67Pa). To reduce evacuation time, use short, large diameter hoses and connect to
unrestricted service ports on the system. Quality of vacuum cannot be determined by time – a reliable vacuum gauge must
be used. (etc. electronic vacuum gauge)
Turn the refrigerant cylinder upside down, purge the charging hose and charge liquid through the liquid line charging port
until refrigerant no longer flows or until the correct charge has been weighed in. If additional charge is required start the
system and slowly bleed liquid into the suction side until the system is full.
Copeland recommends charging liquid in a CONTROLLED manner into the suction side until the system is full.
This recommendation does not hold true for reciprocating compressors where liquid charging into the suction side could
cause severe damage.
Carefully monitor the suction and discharge pressures – ensure that the suction pressure does not fall below 25 psig (1.7
bar) at any time during the charging process.
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1-12
• Manifold Gauge will show cylinder pressure rather than suction pressure if the cylinder valve and Manifold
valve “A” are both open.
!Caution
There are many ways of charging liquid in a “controlled manner” into the suction
side:-
1. Use valve A on the manifold gauge set
2. Use the valve on the refrigerant cylinder
3. Charge through a Shredder valve
4. Use a hose with a Shredder valve depressor
5. Charge into the suction side at some distance from the compressor
6. All of the above
2. Charging procedures – Three phase compressors
The fundamental procedure is the same as for single phase models but the compressor can run in the wrong direction on
starting. If this happens reverse any two phases and start again. Short term reverse rotation will not damage the compressor.
All Specter compressors (Model: ZR90 to ZR19M) have internal discharge temperature protectors which are very effective
in preventing dangerously high discharge temperatures during charging. The protection module will trip and lock the
compressor out for 30 minutes. It is not normally necessary to wait 30 minutes for the module to reset. When the compressor
has cooled down the module can be reset by breaking the power supply to the control circuit. Very often the serviceman
does not understand why the module tripped and uses a jumper wire to bypass it. He continues to charge the system and
removes the jumper when charging is complete. The compressor may or may not run with the protector back in the circuit
but it is certain that the compressor has been damaged and premature failure is inevitable.
A
OVERALL CHECKING
Ensure the following, in particular:-
1) The unit is mounted solidly and rigid in position.
2) Piping and connections are leak proof after charging.
3) Proper wiring has been done.
Drainage check:- Pour some water into left side of drain
pan (drainage are in right side of unit).
• Test run:
1) Conduct a test run after water drainage test and gas
leakage test.
STANDARD OPERATING CONDITION
Cooling Only Unit Heat Pump Unit
2) Watch out for the following:-
a) Is the electric plug firmly inserted into the socket?
b) Is there any abnormal sound from unit?
c) Is there smooth drainage of water?
• Check that:
1) Condenser fan is running, with warm air blowing off the
condensing unit.
2) Evaporator blower is running and discharge cool air.
3) The remote controller incorporates a 3 minute delay in
the circuit. Thus, it requires about 3 minutes before the
outdoor condensing unit can start up.
!Warning
• Disconnect from the main power supply before servicing the air conditioner unit.
• DO NOT pull out the power cord when the power is ON. This may cause serious electrical shocks which may
result in fire hazards.
Temperature Ts °C / °F Th °C / °F
Minimum indoor 19.4 / 66.9 13.9 / 57.0
temperature
Maximum indoor 26.7 / 80.1 19.4 / 66.9
temperature
Minimum outdoor 19.4 / 66.9 13.9 / 57.0
temperature
Maximum outdoor 46 / 114.8 24 / 75.2
temperature
Temperature Ts °C / °F Th °C / °F
Minimum indoor 10 / 50 -
temperature
Maximum indoor 26.7 / 80.1 -
temperature
Minimum outdoor -8 / 17.6 -9 / 15.8
temperature
Maximum outdoor 24 / 75.2 18 / 64.4
temperature
Ts: Dry bulb temperature. Th: Wet bulb temperature.
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1-13
English
Maintenance Procedures
1. Remove any dust adhered on the filter by using a vacuum
cleaner or wash in lukewarm water (below 40°C) with neutral
cleaning detergent.
2. Rinse well and dry the filter before placing it back onto the
unit.
3. Do not use gasoline, volatile substances or chemical to clean
the filter.
1. Clean any dirt or dust on the grille or panel by wiping it using
soft cloth soaked in lukewarm water (below 40°C) with
neutral detergent solution.
2. Do not use gasoline, volatile substances or chemical to clean
the indoor unit.
1. Check its cleanliness and clean it if necessary.
1. Check for any abnormal noise.
1. Check and remove any dirt clogged between the fins.
2. Check and remove any obstacles that hinder air flowing into
and out of the indoor/outdoor unit.
1. Check the voltage and current of the indoor and outdoor unit.
2 Check the electrical wiring for any faulty contacts caused by
loose connections, foreign matters, etc. Tighten the wires onto
the terminal block if necessary.
1. No maintenance needed if the refrigerant circuit remain sealed.
However, check for any refrigerant leaks at all joints and
fitting.
1. The compressor oil is factory-precharged. It is not necessary
to add any oil if the circuit remains sealed.
1. All motor pre-lubricated and sealed at factory.
Period
At least once
every 2 week.
More frequently if
necessary.
At least once
every 2 weeks.
More frequently if
necessary.
Every 3 months.
When necessary.
Every month.
Every month.
Every 2 months.
Every 2 months.
Every 6 months.
No maintenance
required.
No maintenance
required.
Service Parts
Indoor Air Filter
Indoor Unit
Condense Drain Pan & Pipe
Indoor Fan
Indoor/Outdoor Coil
Power Supply
Compressor
Compressor Oil
Fan Motor Oil
SERVICE AND MAINTENANCE
!Caution
Do not operate any heating apparatus too close to the air conditioner unit. This may cause the plastic panel to melt or
deform as a result of the excessive heat.
AUTO RANDOM RE-START FUNCTION
If there is a power cut when the unit is operating, it will automatically resume the same operating mode when the power is
restored. (Applicable only to units with this feature).
!Caution
Before turning off the power supply, set the remote controller’s ON/OFF switch to the “OFF” position to prevent the
nuisance tripping of the unit.
If this is not done, the unit’s fans will start turning automatically when power resumes, posing a hazard to service
personnel or the user.
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1-14
When any malfunction of the air conditioner unit is noted, immediately switch off the power supply to the
unit. Check the following fault conditions and causes for some simple troubleshooting tips.
TROUBLESHOOTING
Causes
- Protection against frequent starting. Wait for 3 to 4
minutes for the compressor to start operate.
- Power failure, or the fuse need to be replaced.
- The power plug is disconnected.
- It is possible that your delay timer has been set incorrectly.
- If the fault persist after all these verifications, please
contact the air conditioner unit installer.
- The air filter is dirty.
- The doors or windows are open.
- The air suction and discharge are clogged.
- The regulated temperature is not high enough.
- Battery flat.
- The batteries are placed incorrectly.
- Odors may be caused by cigarettes, smoke particles,
perfume etc. which might have adhered onto the coil.
- This is caused by air humidity after an extended long
period of operation.
- The set temperature is too low, increase the temperature
setting and operate the unit at high fan speed.
- Check the condensate evacuation.
- Refrigerant fluid flowing into the evaporator coil.
Fault
1. The compressor does not start operate after 3 minutes
from starting the air conditioner unit.
2. The air conditioner unit does not operate.
3. The air flow is too low.
4. The remote control display is dim.
5. Discharge air flow has bad odor.
6. Condensation on the front air grille of the indoor unit.
7. Water flowing out from the air conditioner unit.
8. Hissing air flow sound from the air conditioner unit
during operation.
If the fault persists, please call your local dealer / serviceman.
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