Activa 12200R Cabrio Operator's manual

Art. Nr.: 12200R Cabrio
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Instructions for assembly and use
Item no.: 12200R
Gas Barbecue Trolley Cabrio
Before you start using this device, please read this installation and
instructions carefully.
Keep these operating instructions in a safe place for future reference.

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1. Table of contents
1. Table of contents ............................................................................................2
2. Product information........................................................................................2
3. Safety instructions..........................................................................................3
4. Intended use....................................................................................................4
5. Technical data.................................................................................................4
6. Assembly instructions....................................................................................5
7. Exploded view.................................................................................................6
8. Parts list...........................................................................................................7
9. Mounting material ...........................................................................................8
10. Assembly.........................................................................................................9
11. Connecting the gas cylinder and checking for leaks.................................16
12. Storage of the gas cylinder..........................................................................17
13. Installation.....................................................................................................17
14. Information on commercial use...................................................................18
15. Malfunctions..................................................................................................18
16. Cleaning and maintenance...........................................................................20
17. Storage of the appliance...............................................................................20
18. Disposal.........................................................................................................20
19. Warranty.........................................................................................................21
20. Declaration of conformity.............................................................................22
2. Product information
•For easy relocation of the grill, it is equipped with wheels. Before use always block
the wheels with the brakes if any.
•You can grill on the grill grate with the hood open or closed. However, your grilled
food will cook faster and get a juicy taste by operating with the hood closed.
•The fat tray is located underneath the grill body. Clean the fat tray regularly after use.
•Use this device in a well-ventilated environment. Never operate the device in closed
rooms.

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3. Safety instructions
Please observe the following symbol hints:
Warnings:
•Only use the grill trolley outdoors! Never in an enclosed space such as a tent, boat or
mobile home.
•Do not move the grill cart during operation!
•This device must be connected in accordance with the applicable regulations.
•Protect liquid gas cylinders from sunlight and keep them far away from other heat
sources (max. 50°C).
•Close the valve on the gas cylinder after use!
•Check the presence and proper condition (no damage) of the seals on the cylinder
valve (also every time the cylinder is changed). Do not use an additional seal.
•After assembly, all connection points must be checked for leaks. A foaming agent,
e.g., gas control spray or a soap solution, must be used for this purpose. A leak test
with an open flame is strictly prohibited!
•The shut-off valve of the gas cylinder must be closed immediately in case of
malfunctions.
•Before each change of location, the device must be switched off and the gas cylinder
removed from the base cabinet.
•During grilling, the gas cylinder must not be adjusted inside the device. The hose
must not be kinked, twisted or under tension, and must not touch any hot parts of the
appliance. After grilling, the gas cylinder can be placed in the unit for storage
•The hose must be checked for cracks and damage at least every six months.
•If the hose is stored inside the burner body for transport reasons, it is essential to
expose it before assembly so that the hose does not touch any hot parts.
•The device must be set up horizontally on a secure level and non-flammable surface
and in a place protected from the wind!
•Before putting the appliance into operation, especially after a longer period of non-
use, check the gas-carrying parts for blockages caused by insects or similar. Blocked
gas pipes can cause a dangerous flashback.
•Never use charcoal or other solid fuels in the gas fire chamber.
Warnings!
Attention!

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Attention:
•Parts of the grill are very hot during operation, protect from children!
•When grilling, wear grilling gloves, according to DIN-EN 407 or use suitable grilling
tongs!
•Any technical modification to the device can be dangerous and is not allowed!
•Mount the regulator to the gas hose with a wrench SW 17 and tighten the connection
firmly.
4. Intended use
The grill may only be used for grillable food. All the specifications in these operating instruc-
tions must be observed.
Only use this barbecue as described in these operating instructions.
Any other use is considered improper and may result in damage to property or personal in-
jury.
Only for private use!
Any other or further use is not permitted. This applies in particular to the following reasonably
foreseeable misuse:
•Never use charcoal or other solid fuels in the gas fire chamber.
Do not operate the barbecue with fuel other than liquid gas (propane/butane)!
The manufacturer accepts no liability for damage caused by improper use of the product!
5. Technical data
PRODUCT CODE
12200R/DBR203B
TOTAL HEAT OUT-
PUT
8.4kW
GAS CATEGORY
I3+(28-30/37)
I3B/P(37)
I3B/P(50)
TYPES OF GAS:
Butane
Propane
LPG
LPG
GAS PRESSURE
28-30mbar
37mbar
37mbar
50mbar
CONSUMPTION
611 g/h
INJECTOR SIZE
Main Burner : 0.82mm
Main Burner : 0.76mm
Main Burner : 0.72mm
IDENTIFICATION
CODE:
2575DM30564
USE OUTDOOR ONLY.
READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE
WARNING: ACCESSIBLE PARTS MAY BE VERY HOT.
KEEP YOUNG CHILDREN AT AWAY.
Lighting: Main Burner: Single shot piezo ignition unit which lights a transient pilot.

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6. Assembly instructions
•Read the assembly instructions carefully before assembly and commissioning and
follow the assembly steps.
•Allow sufficient time for the assembly.
•Create a working area of approx. 2 - 3 m².
•You will need an adjustable wrench, pliers and a medium Phillips screwdriver.
•Take the parts out of the package and check the completeness of each part before
assembling.
•Put the tool you need within reach.
•Despite all efforts on the part of the manufacturer to avoid sharp edges, you should
handle the parts carefully or, if necessary, wear gloves to avoid injury.
•If present, remove protective foil before assembly.
Danger of suffocation!
•Packaging material is dangerous for children. Never allow children to play with pack-
aging material.
•Avoid using force to assemble the individual parts of the device.
•Hand-tighten the screw connections first and only tighten them again properly after
the assembly step has been successfully completed.
•If anything is missing despite checking at the factory, contact customer service (last
page).
•We reserve the right to make minor technical changes to the unit, especially with re-
gard to the content of the fastening material.
•Some parts are already pre-assembled with other parts at the factory. Most of the fas-
tening material is screwed into the parts.
Unscrew first before assembly!
Set-up time:
ca. 1 Stunde
21
2575-21

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7. Exploded view

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8. Parts list
Nr.
Bezeichnung
Anz.
Bild
Nr.
Bezeichnung
Anz.
Bild
1
Cooking grid
2
9
Support leg back
right
1
2
Flame tamer
3
10
Front cover
1
3
Grill body
1
11
Support leg
front right
1
4
Side shelf
2
12
Support leg
back left
1
5
Bracket A for side
shelf
2
13
Support leg
front left
1
6
Bracket B for
side shelf
2
14
Bottom plate
1
7
Brackets front/rear
2
15
Wheels
2
8
Brackets sidewise
2
16
Wheels axle
2
17
Fat cup
1
18
Fat tray
1

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9. Mounting material
Nr.
Bezeichnung
Anz.
Bild
Nr.
Bezeichnung
Anz.
Bild
A
Screw
M6x12
36
C
Collar Screw M6
8
B
Split pin
2
Please note that we must reserve the right to make minor factory
changes regarding the mounting material.

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10. Assembly
Step 1
A M6 x12 8 Pieces
Step 2
A M6 x12 8 Pieces

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Step 4
B 2 Pcs.
Step 3
A M6 x12 8 Pieces

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Step 5
Step 6
A M6 x12 4 Pcs.

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Step 8
C M6 8 Pcs.
Step 7
A M6 x12 8 Pcs.

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Step 9

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Step 10

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The grill is now ready for operation!
Carefully read the safety instructions and directions for lighting the grill before
operating the unit!
Please note that we must reserve the right to make minor factory
changes regarding the mounting material.

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11. Connecting the gas cylinder and checking for leaks
The following parts are required to connect the device:
•Commercially available camping gas bottle 5 - 11kg filling weight, e.g., gray camping
propane gas bottle. You buy these from a liquid gas dealer. The empty cylinder is
replaced for refilling.
•Fixed, DVGW-approved pressure reducer, max. 1.5 kg/h, operating pressure 50
mbar, suitable for the gas cylinder use, included in delivery.
•DVGW-approved hose line of sufficient length (included in the scope of delivery) that
allows kink-free installation. It is part of the device. A porous or damaged hose line
must be replaced immediately. The hose line is already pre-assembled at the factory.
•Leak detection agent, e.g., leak detection spray or soapy water.
1. Check the presence and proper condition of the cylinder valve thread seal, also at
each cylinder change. Do not use any additional seals.
2. Connect the union nut of the pressure regulator to the cylinder valve thread by turning
it counter clockwise by hand. Do not use any tools, as this may damage the cylinder
valve seal and thus the tightness is no longer guaranteed.
3. The hose line must be connected firmly and tightly to the pressure regulator outlet
thread by turning it to the left using an SW 17 spanner.
4. The connection of the other end of the hose line to the threaded connection piece of
the unit is already pre-assembled. This connection must also always be very tight. Al-
ways check all connections carefully before using the appliance.
5. Check all connections for leaks under operating pressure using a leak detector. Leak
tightness is ensured if no bubbles form.
Checking for leaks with an open flame is not permitted. Leaky or damaged hoses and
fittings must be replaced without exception
6. In the event of gas leaks, shut off the gas supply immediately and repair the leak or
replace the defective part.
7. To replace the gas cylinder, proceed as follows:
•Choose a place away from any source of fire.
•Close the cylinder valve.
•Loosen the union nut from the pressure reducer.
•Remove the pressure reducer from the cylinder.
•Fit the bottle valve with a protective cap.
•Connect the new bottle as described from point 1.
Cylinder valve screw with inserted seal
Connection nut (Left hand thread!)
Regulator output thread (Left-hand thread)
Hose pipe
Pressure
regulator
Cylinder valve
Gas cylinder
Union nut (Left-hand thread)

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12. Storage of the gas cylinder
The storage of gas cylinders is not permitted in rooms below ground level, in stairwells,
corridors, passageways and driveways of buildings or in their immediate vicinity.
The valves must be fitted with valve protection caps and lock nuts.
Gas cylinders - even empty ones - must be stored upright. Before using the appliance,
especially after a long period of non-use, check the gas-carrying parts for blockages
caused by insects or similar.
Blocked gas pipes can cause a dangerous flashback.
13. Installation
Do not put your barbecue trolley into operation until you have checked that all gas con-
nections are tight. When starting up, keep a safe distance from the burner, as a pilot
flame could occur during start-up. A safe ignition process is guaranteed if you proceed as
follows:
1. Check gas tightness of all lines and valves.
2. Open the cylinder valve.
3. Open all hoods and lids to prevent gas mixture from forming.
➔Danger of explosion!
4. Turn all the control knobs clockwise (to the right) to the Off position.
5. Press any control knob and turn it anticlockwise to the large flame MAX position. The
mechanical piezo ignition switches on during this process. You will hear a sound from
the control knob. With this sound, the burner should be lit. If not, try several times. If
the burner is lit, press and hold the button for about 5 seconds.
6. If, in exceptional cases, the ignition does not take place after pressing the piezo ig-
niter 3-4 times, repeat the procedure after waiting for approx. 2 minutes.
7. Light the second burner in the same way as described.
8. Always turn the regulation knob slowly to the larger flame MAX position. If you turn it
quickly, the flame may go out.
9. To switch off the burner, press and turn all the control knobs to the OFF/AUS position
and close the valve on the gas cylinder.
Flame appearance:
•The flame of the burner(s) must be blue and uniform. There must be no yellow
sparks, loud noises or gaps between the bottom of the flame and the nozzle.
•A yellow flame indicates insufficient oxygen supply. Loud noises or gaps
between the flame and the nozzle are signs of excessive oxygen supply.
•Check the appearance of the flame every time you use it. If the flame looks abnormal,
contact a specialist to have the appliance reset.

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Light the grill with a match:
1. Proceed as indicated.
2. Light a long match and insert it into the ignition hole on the right side of the firebox.
3. Press and turn the control knob of the selected burner to MAX.
4. Set a temperature between MIN and MAX with the control knob.
5. After the first burner ignites, ignite the other burners with the corresponding knobs.
Press the knob and turn it to MAX to ignite.The first burner ignites the nearby burner
by skipping the flame.
6. If the burner will not light after several attempts, this may indicate a problem in the
gas supply. Close the gas supply on the unit as well as on the gas cylinder. Do not
use the appliance until you have found the cause of the problem.
Attention!
Before first use, preheat the unit on maximum heat for about 10 minutes to allow the paint
smell of the new parts to dissipate.
Attention:
When the lid is open, the grill can be operated with the small and the large flame!
When the lid is closed, the grill may only be operated with the small flame!
Grilling tips!
For smaller grilling quantities, it is recommended to use only one half of the grill.
With the lid closed during grilling, you will achieve the maximum heat development, as well
as a very juicy taste of the grilled food.
14. Information on commercial use
According to BGV D34 (VBG21) and TRF 96, a hose rupture safety device
according to DIN 30 693 and a safety pressure reducer according to DIN 589
must be used when the device is used commercially. Hose rupture
protection and safety pressure regulator are not included in the scope of
delivery.
15. Malfunctions
Should a malfunction occur despite the use of quality materials as well as individual parts ap-
proved by the German Technical and Scientific Association for Gas and Water (Deutscher
Verein des Gas- und Wasserfaches e.V.), please observe the following guidelines:

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Do not carry out any work on the gas-technical parts yourself, but leave
this to a specialist. In most cases, you can fix minor faults with the help of
the following table. In case of gas leakage, do not use the device and check
and repair it before using it again.
Malfunction
Examine
Repair
Gas smell emerges
Check the sealing ring on the bottle
Search all gas-carrying parts with leak de-
tection spray or soapy water.
If defective, replace.
Tighten loose connections.
Device does not ignite
immediately
Make sure that the gas valves are open.
Check that there are no sparks when the
appliance is lit.
Make sure that the burners are clean.
Check that the gas bottle is still full.
Open valve
Clean area around ignition ele-
ment
Clean
Have gas cylinder refilled.
Burner does not ignite
Is there still gas in the bottle?
Is the cylinder valve open?
Regulator defective?
Is the igniter connected correctly?
Injection nozzle or valve tubes clogged?
Is there a spark from the igniter?
Let the bottle fill up.
Turn on the valve.
Clean burner tubes
Install the igniter correctly accord-
ing to the instructions.
Check cable for defects
Noises at the pressure
regulator
Check whether the air vents on the pres-
sure regulator are blocked or clogged.
Clean the opening and wait 5
minutes before restarting the
unit.
Flame flashback.
In rare cases, flames can
flash back into the burner
tube.
This results in a bubbling sound, or a small
explosion.
Immediately close the gas supply
on the gas bottle. Wait one minute
and restart the grill. If the phe-
nomenon occurs again, the burn-
ers must be cleaned.
Flame ring unequal
Burner/burner tube defective or clogged?
Replace or clean burner
Flaring up of flames or
sparks
Fat drain system clogged?
excessive fat in the meat
too high grill temperature
Clean the grill
cut fat from meat beforehand
Reduce temperature.
Heating power insufficient
Injector or Venturi tubes clogged
Carefully clean both
The device takes a very
long time to heat up
When it is cold outside, the unit takes
longer to heat up. It takes about 10-15
minutes for the appliance to heat up to its
maximum power.
The gas supply is insufficient because
there is not enough gas in the gas bottle.
Have gas cylinder refilled or re-
placed.
Check if the gas hose is blocked
or clogged.
Flames behind the control
knob, front panel or at con-
nection points
Valve defective or connections leaking?
Immediately close the gas supply
to the gas cylinder. Carry out the
leak test as described.
Technical Service
Hotline: 09287 / 9560970
Mo - Fr von 8 - 17.00
ACTIVA Grillküche GmbH –Wilhelmstraße 10 - 95100 Selb / Bayern

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16. Cleaning and maintenance
The gas grill is easy to clean and in general maintenance-free, but the housing should be
cleaned occasionally after use with detergent and a sponge.
To do this, the appliance must be completely cooled down and the gas supply closed.
Do not use abrasive cleaning agents or flammable cleaners.
Cleaning and maintenance of the gas-carrying parts should be carried out by a specialist.
17. Storage of the appliance
Before you store the appliance, please note the following points:
•Allow the gas grill to cool down completely.
•Disconnect the gas cylinder.
•Clean the device.
•Store in a dry place.
•Make sure that the hose line is not kinked or twisted.
•Leave the operating instructions with the appliance.
18. Disposal
After decommissioning the device, it must be disposed of in an environmentally friendly man-
ner.
Follow the local regulations for disposal.
The device consists mainly of steel and varying proportions of other materials.
Metallic materials are generally considered to be recyclable without restriction. Separate the
components for recycling according to the following categories, for example:
➢Steel and Iron, Aluminium, Non-ferrous metals
➢Plastics
•For the packaging materials, contact a specialist disposal company if necessary.