Acument Avdel T30 User manual

Hydro-Electric Power Tool
T30 Installation To o l
I n s t r u c t i o n M a n u a l

3
Contents
Safety 4
Specifications
Intent of Use 5
Tool Specification 5
Tool Dimensions 5
Putting into Service
Principle of Operation 6
Preparation for Use 6
Operating Instructions 6
Nose Assemblies
Fitting Instructions for N30 7
Dismantling Instructions for N30 7
Fitting Instructions for N31 8
Dismantling Instructions for N31 8
Fitting Instructions for N32 9
Dismantling Instructions for N32 9
Fitting Instructions for N35 10
Dismantling Instructions for N35 10
Maintenance
Dismantling Instructions 11
Assembling the Tool 11
General Assembly of T30 Installation Tool 12
Parts List for T30 Installation Tool 13
Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.
Warranty
The ninety day warranty herein expressed shall be the exclusive warranty on items
manufactured by seller and shall be in the place and stead of any other warranty, expressed or
implied, including but not limited to the implied warranties of merchantability and fitness for a
particular purpose.
Seller shall not be liable for any loss or damage resulting from delays or non-fulfilment or
orders owing to strikes, fires, accidents, transportation companies or for any reason or
reasons beyond the control of seller or its suppliers.
All warranty claims must be submitted to the seller in writing, within 90 days from date of
shipment, and no returns will be accepted without written permission.
Other provisions hereof notwithstanding, seller shall not be liable for any loss of business
profits or any incidental or consequential damages incurred by Buyer or any third person in
connection with the items or use thereof, however caused.
Tool Warranty
Seller expressly disclaims any warranty express or implied, as to the condition, design,
operation, merchantability or fitness for use of any tool, or part(s) thereof not manufactured by
seller. The only warranties made with respect to such tool or part(s) thereof are those made
by the manufacturer thereof and seller agrees to cooperate with buyer in enforcing such
warranties when such action is necessary. Seller agrees to repair or replace F.O.B. seller's
plant, any tool or part(s) thereof manufactured by it and proved to seller to be defective due to
faulty workmanship or material.
Servicing the Tool
Daily / Weekly 14
Every 1200 Working Hours (at least once a year) 14
Service Tools 14
Hydraulic Oil General Safety Data 14
Fault Diagnosis
Symptom, Possible Cause & Remedy 15-16

4
Safety
1Do not use outside the design intent.
2Do not use equipment with this tool/machine other than that recommended by Avdel UK Limited.
3Any modification undertaken by the customer to the tool/machine shall be the customer’s entire responsibility.
4Always disconnect the tool from the hydrapac before attempting to adjust, remove or fit the nose assembly.
5Do not operate a tool/machine that is directed towards any person(s).
6Always adopt a firm footing or a stable position before operating the tool/machine.
7If cycling the tool without the nose assembly, care must be taken to avoid contact with the pintail ejector pin and to not trap the
fingers in between the anvil retainer (T304) and the collet adaptor (T307).
8Ear protection must be worn by the operator and others in the vicinity as noise levels exceed the permitted maximum. For values
see technical specifications on page 5.
9Do not fit flexible hoses rated at less than 10 000 psi (69 mPa) working pressure.
10 The operating pressure shall not exceed 8000 psi (55.2 mPa).
11 Care shall be taken to ensure that spent pintails are not allowed to create a hazard.
12 When using the tool, the operator and others in the vicinity are recommended to wear safety glasses.
13 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool.
14 The tool should be kept clean and dry for the best possible grip.
15 When carrying the tool from place to place keep hands away from the trigger to avoid inadvertent start up.
This instruction manual must be read with particular attention to the following safety rules, by any person
installing, operating, or servicing this tool.
CAUTIONS
AVDEL RECOMMENDS THAT ONLY HYDRAPAC UNITS BE USED TO DRIVE INSTALLATION TOOLS, AS OTHER MAKES OF
HYDRAULIC POWER UNITS MAY NOT OPERATE AT THE SAFE DESIGNED WORKING PRESSURES.
ENSURE THAT THERE IS ADEQUATE CLEARANCE FOR THE TOOL OPERATOR'S HANDS BEFORE PROCEEDING.
DO NOT ABUSE THE TOOL BY DROPPING OR USING IT AS A HAMMER.
KEEP DIRT AND FOREIGN MATTER OUT OF THE HYDRAULIC SYSTEMS OF THE TOOLS AS THIS WILL CAUSE THE TOOL AND
HYDRAPAC TO MALFUNCTION

5
Intent of Use
Tool Specification
Tool Dimensions
Specifications
The T30 Installation Tool is basically a Piston and Cylinder Assembly. When coupled Hydraulically and Electrically to a compatible
Hydraulic Power Source and the relevant Nose Assembly is attached, it is then used to install No. 13 to No. 19 Lockbolts of various
configurations in Industrial Environments.
NOSE NUMBER FASTENER
No. 30 No. 19 Hydraloc
No. 31 No. 16 Hydraloc
No. 32 No. 13 Hydraloc
No. 35 No. 19 Blind Fasteners
No. 36 No. 13 Blind Fasteners
No. 37 No. 16 Blind Fasteners
Length 143 mm 5.6 in
Body Diameter 89 mm 3.5 in
Height 203 mm 7.99 in
Weight 8 kg 17.6 lbs
Stroke 41 mm 1.6 in
Pull pressure 55.2 mPa 8000 PSI
Return Pressure 20.7 mPa 3000 PSI
Hydraulic Oil ISO VG 46 OR EQUIVALENT
Fastener Range No. 13, 16, 19 Hydraloc and Blind Fasteners
Noise Level 126.2 dB(A)
Sound Power 100.9 dB(A)
Vibration 8.6 m/sec3
N30 - 131 mm
N31 - 113 mm
N32 - 110 mm
N35 - 130 mm
143 mm 99 mm
200 mm

6
Maintenance
When both hoses and control cord are connected to the Hydrapac, the pull and return cycles of the tool are controlled by depressing and
releasing the trigger switch located in the handle respectively.
When the switch is depressed the solenoid valve located in the Hydrapac is energised and directs the pressurised oil flow to the pull side of
the piston in the tool. This also allows the oil in the return side of the tool to return to the tank. The piston/collet assembly now moves
towards the rear of the tool allowing the cushion to push the follower and jaws forward. If a Hydraloc pin has been inserted in the nose for
assembly, the jaw set will clamp onto the pintail and assembly will commence.
The cycle of installation will first clamp the joint to be fastened and then as the anvil continues to move forward the collar will be swaged
into the locking grooves of the pin. At the end of the swaging cycle the anvil will come hard up against the joint and as movement
continues the pintail will be broken off.
The trigger switch must be released immediately after pin break occurs. Releasing the trigger switch will cause the solenoid to de-
energise and reverse the flow of pressurised oil.
Pressurised oil will now flow into the return side of the installation tool with the oil in the pull side returning to the tank.
The forward movement of the piston/collet assembly firstly ejects the installed fastener from the anvil and as the forward movement
continues, the jaw release mechanism will cause the jaws to open and release the broken off pintail, which will then be ejected.
When the piston returns to the fully forward position the pressure build up in the system will cause the Hydrapac to go into idle mode. This
keeps the installation tool in the forward position. Once the pintail has been ejected from the nose, the tool is ready for the next
installation.
Please note that with all electric Hydrapacs there is a built in "Sleep Mode" which in effect means that the electric motor will automatically
switch off if the trigger switch is not operated for approximately 25 seconds. The Hydrapac will automatically start up on depression of
the tool trigger switch. (The diesel Hydrapac does not have a "Sleep Mode".)
•Attach the proper nose assembly to tool per instructions on the nose assembly data sheet.
•Ensure the Hydrapac is not running.
•Connect hoses and the control cord to the Hydrapac.
•Start the Hydrapac. Depress and release the trigger switch a few times to almost the full stroke of the tool to circulate hydraulic fluid.
Observe action of tool. Check for fluid leaks and ensure that in the idler mode the piston is in the fully forward position.
To install a Hydraloc Fastener
•Check work and remove excessive gap. (Gap is the space between components of the Joint. Gap is excessive if not enough pintail
sticks through the collar for the nose assembly jaws to grab onto.)
•Put Hydraloc pin into hole.
•Slide Hydraloc collar over pin. (The bevelled end of the collar must be towards the nose assembly and tool.)
•Push nose assembly onto pin until the nose assembly anvil stops against the collar. Tool and nose assembly must be held at right
angles (90°) to the work.
•Depress tool trigger switch to start installation cycle.
•When the forward motion of the nose assembly anvil stops and the pintail breaks off, release the switch. The tool will go into its return
stroke and push off the installed fastener. At the end of the return stroke the jaws will release the expended pintail which can be
removed by tilting the tool down.
•Once the expended pintail has been ejected, the tool and nose assembly is ready for the next installation cycle.
CAUTION
DO NOT ATTEMPT TO BREAK OFF A PINTAIL WITHOUT THE INSTALLATION OF A COLLAR AS THIS WILL CAUSE THE
UNSECURED PORTION OF THE HYDRALOC PIN TO EJECT FROM THE NOSE AT A HIGH SPEED AND FORCE.
IMPORTANT
Read the safety rules on page 4 carefully
Principle of Operation
Preparation for Use
Operating Instructions

7
N30 for No. 19 (3/4") Fasteners
Ensure the installation tool piston rod is in the fully forward position.
Assemble the sleeve, 'O' rings, follower and jaws by "stacking" vertically in that order.
Place the collet over the stack, slide to the end of the bench or table and with a finger, push the stack to the front of the collet.
With the tool in the vertical position, screw the collet onto the piston rod until it is flush with the end of the collet adaptor. Rotate the
collet in either direction until the collet lock situated in the side of the collet slots into the nearest groove on the collet adaptor. The
lock should be flush with the exterior of the collet.
Slide the anvil over the collet and screw into the anvil adaptor until it is firm.
Note: There is a locking 'O' Ring which will create a resistance to the final few turns of the anvil. It is imperative that the anvil be hand
tightened up against the rear locking face.
Correct installation of the nose assembly can be gauged by the free movement of the correct size pintail through the assembled jaws
in the nose.
ANVIL
N301
2
1
COLLET
N302
LOCK
MS21
JAWSET
JS04
FOLLOWER
N307
Item Qty
SERVICE KIT N303
Description Part No
1 EJECTOR 1 N303
2 RELEASE 1 N303
'O' RING (7 off)
R216
SLEEVE
N308
JAWS
FOLLOWER
'O'-RINGS
SLEEVE
STACKING
IMPORTANT
Nose assembly parts must be assembled clean and dry. Do Not lubricate with oil or grease.
•Unscrew the anvil.
•Unscrew the collet.
•Remove the components.
•Clean and check all components in particular the jaw set.
Fitting Instructions
Dismantling the Nose Assembly

8
N31 for No. 16 (5/8") Fasteners
Ensure the installation tool piston rod is in the fully forward position.
Assemble the sleeve, 'O' rings, follower and jaws by "stacking" vertically in that order.
Place the collet over the stack, slide to the end of the bench or table and with a finger, push the stack to the front of the collet.
With the tool in the vertical position, screw the collet onto the piston rod until it is flush with the end of the collet adaptor. Rotate the
collet in either direction until the collet lock situated in the side of the collet slots into the nearest groove on the collet adaptor. The
lock should be flush with the exterior of the collet.
Slide the anvil over the collet and screw into the anvil adaptor until it is firm.
Note: There is a locking 'O' ring which will create a resistance to the final few turns of the anvil. It is imperative that the anvil be hand
tightened up against the rear locking face.
Correct installation of the nose assembly can be gauged by the free movement of the correct size pintail through the assembled jaws
in the nose.
ANVIL
N311
COLLET
N312
LOCK
MS21
2
1
JAWSET
JS03
'O' RING (6 off)
R214
FOLLOWER
N317
Item Qty
SERVICE KIT N313
Description Part No
1 EJECTOR 1 N313
2 RELEASE 1 N313
SLEEVE
N318
JAWS
FOLLOWER
'O'-RINGS
SLEEVE
STACKING
IMPORTANT
Nose assembly parts must be assembled clean and dry. Do Not lubricate with oil or grease.
•Unscrew the anvil.
•Unscrew the collet.
•Remove the components.
•Clean and check all components in particular the jaw set.
Fitting Instructions
Dismantling the Nose Assembly

9
N32 for No. 13 (1/2") Fasteners
Ensure the installation tool piston rod is in the fully forward position.
Assemble the cushion and jaws by "stacking" vertically in that order.
Place the collet over the stack, slide to the end of the bench or table and with a finger, push the stack to the front of the collet.
With the tool in the vertical position, screw the collet onto the piston rod until it is flush with the end of the collet adaptor. Rotate the
collet in either direction until the collet lock situated in the side of the collet slots into the nearest groove on the collet adaptor. The
lock should be flush with the exterior of the collet.
Slide the anvil over the collet and screw into the anvil adaptor until it is firm.
Note: There is a locking 'O' ring which will create a resistance to the final few turns of the anvil. It is imperative that the anvil be hand
tightened up against the rear locking face.
Correct installation of the nose assembly can be gauged by the free movement of the correct size pintail through the assembled jaws
in the nose.
ANVIL
N321
COLLET
N322
LOCK
MS21
2
1
JAWSET
JS02
'O' RING (6 off)
R213
FOLLOWER
N327
Item Qty
SERVICE KIT N323
Description Part No
1 EJECTOR 1 N323
2 RELEASE 1 N323
SLEEVE
N328
JAWS
FOLLOWER
'O'-RINGS
SLEEVE
STACKING
IMPORTANT
Nose assembly parts must be assembled clean and dry. Do Not lubricate with oil or grease.
•Unscrew the anvil.
•Unscrew the collet.
•Remove the components.
•Clean and check all components in particular the jaw set.
Fitting Instructions
Dismantling the Nose Assembly

10
N35 for No. 19 (3/4") Fasteners
Ensure the installation tool piston rod is in the fully forward position.
Assemble the sleeve, 'O' rings, follower and jaws by "stacking" vertically in that order.
Place the collet over the stack, slide to the end of the bench or table and with a finger, push the stack to the front of the collet.
With the tool in the vertical position, screw the collet onto the piston rod until it is flush with the end of the collet adaptor. Rotate the
collet in either direction until the collet lock situated in the side of the collet slots into the nearest groove on the collet adaptor. The
lock should be flush with the exterior of the collet.
Slide the anvil over the collet and screw into the anvil adaptor until it is firm.
Note: There is a locking 'O' ring which will create a resistance to the final few turns of the anvil. It is imperative that the anvil be hand
tightened up against the rear locking face.
Correct installation of the nose assembly can be gauged by the free movement of the correct size pintail through the assembled jaws
in the nose.
ANVIL
N351
COLLET
N302
JAWSET
JS07
2
1
CUSHION
N305
FOLLOWER
N304
ENDCAP
N306
LOCK
MS21
JAWS
FOLLOWER
CUSHION
ENDCAP
STACKING
Item Qty
SERVICE KIT N353
Description Part No
1 EJECTOR 1 N353
2 RELEASE 1 N353
IMPORTANT
Nose assembly parts must be assembled clean and dry. Do Not lubricate with oil or grease.
•Unscrew the anvil.
•Unscrew the collet.
•Remove the components.
•Clean and check all components in particular the jaw set.
Fitting Instructions
Dismantling the Nose Assembly

11
•Uncouple the two hydraulic hoses and disconnect the control cord .
•Unscrew and remove the anvil by hand.
•Unscrew the collet and remove the inner assembly by hand.
•Loosen the Grub Screw 14 and Pad 13 using a 4 mm Allen Key.
•Unscrew the Anvil Retainer 4.
•Place a tray under tool to catch the oil.
•If a hand pump is available, connect to female coupling and slowly pump Piston 10 out of Cylinder 15.
•Otherwise clamp the Piston 10 in a soft jawed vice and tap the Cylinder 15 backwards with a soft mallet.
•Remove the Nylon/Brass Plug 2by inserting a sharp object (eg. a small screwdriver) into the keyway and levering out the plug.
•Unscrew the Collet Adaptor 1the Nylon Plug will shear.
•Remove the Gland 7.
•Inspect and replace seals if necessary with Service Kit 25.
IMPORTANT
Be sure the Hydrapac is turned off before removing tool or nose.
Examine and replace all worn parts. Fit new 'O' Rings and Back-up Rings (Service Kit 25).
•Apply hydraulic oil to all 'O' rings, back-up rings and contact surfaces before fitting.
•Fit new Back-up Ring 8and 'O' Ring 9to the Gland 7.
•Fit Back-up Ring 11 and 'O' Ring 12 to Piston 10.
•Install the Piston 10 into the Cylinder 15.
•Install the Gland 7.
•Install the Anvil Retainer 4.
•Re-clamp the Grubscrew 14 using a 4 mm Allen Key.
•Refit the Collet Adaptor 1 by hand.
•Align the hole with the Keyway.
•Insert the Nylon/Brass Plug 2.
•Bleed the Tool.
To Bleed the Tool:
•Couple the short Tool Hoses directly onto a HydraPac or compatible Hydraulic Power Source.
Note: Do not use long extension Hoses as these will prevent the air from escaping into the HydraPac.
•Plug in a HydraPac Test Trigger.
•Position the Tool so that the Piston Rod side faces vertically up.
•Cycle a few times.
•Reverse the vertical position and cycle again.
Item numbers in bold refer to the general assembly drawing and parts list on pages 12-13.
Dismantling Instructions
Assembling the Tool
Maintenance

12
General Assembly for T30 Installation To o l
14
13
15
11
11
12
5
*
*
*
7
6
4
3
21
22
23
*
*
*
*
*
*
*
*
*
*
25 SUPPLIED ONLY
AS SERVICE KIT
16
24
P
R
18
18
19
19
20
17
8
10
9
12

13
Par ts List for T30 Installation To o l
ITEM PART Nº DESCRIPTION QTY SERVICE KIT
T30 INSTALLATION TOOL PARTS LIST
* 'O' Rings and Back-up Rings only supplied in Service Kit SK30
1 T307 COLLET ADAPTOR 1 2 MS18 NYLON/BRASS PLUG 1 3 R228 'O' RING 1 * 4 T304 ANVIL RETAINER 1 5 B216 BACK-UP RING 1 * 6 R216 'O' RING 1 * 7 T303 GLAND 1 8 B231 BACK-UP RING 1 * 9 R231 'O' RING 1 * 10 T302 PISTON 1 11 B332 BACK-UP RING 2 * 12 R332 'O' RING 1 * 13 M509 PAD 1 14 GS20 GRUBSCREW 1 15 T301 CYLINDER 1 16 I111142 TRIGGER SWITCH 1 17 T306 HANDLE 1 18 R011 'O' RING 2 * 19 B011 BACK-UP RING 2 * 20 T105 HANDLE STEM 2 21 LC16 CONTROL CORD (65cm) 1 22 LC112 MALE PLUG 1 23 HS02 HYDRAULIC HOSE 2 24 HS01 QUICK COUPLER SET 1 25 SK30 SERVICE KIT 1 *

14
•Check for oil leaks.
•Check the stroke of tool.
•Check for worn anvil indicated by score marks on the installed collar. This can also be confirmed by referring to the installed data
in the fastener catalogue. Excessive wear can cause the anvil to rupture.
•Check function of pull pressure safety valve.
•Dismantle and clean the nose assembly especially the jaws.
•Check for oil leaks.
The tool should be completely dismantled and worn components replaced including 'O' rings and back-up rings.
•Open Ended Flat Spanners - 17, 19, 24 mm
•Allen Keys - 4 mm, 6 mm
First Aid
SKIN:
Under normal conditions skin irritation will not occur, contaminated skin should however be washed thoroughly with soap and water.
Launder contaminated clothing.
ORAL:
If swallowed and person is conscious give water or milk. Do not induce vomiting unless on advice of medical personnel. Take person
to nearest medical centre.
EYES:
Flush immediately with water for several minutes
DISPOSAL:
Remove all spills with inert absorbent material. Ventilate spill area. Place contaminated materials in a disposable container and
dispose in a manner consistent with local regulations.
Fire
FLASH POINT: 200°C.
Extinguish with either dry chemical, foam or carbon dioxide. Do not enter confined space without self contained breathing apparatus.
Handling
Use barrier cream or oil resistant gloves.
Storage
Undercover and consistent with local regulations for inflammable material.
Daily
Weekly
S e r vi c e To o ls
Hydraulic Oil General Safety Data
Every 1200 working hours (at least once a year)
Servicing the To o l

15
Tool fails to operate Inoperative Hydrapac Check power supply to Hydrapac
Loose or disconnected control cord Check for loose or broken wires
Defective switch assembly Replace switch assembly
Faulty hydraulic hose couplings Replace faulty couplings
Tool leaks hydraulic Depending on what leaks occur, Check and replace 'O' rings
oil defective or worn 'O' rings, loose and back-up rings, or
hydraulic hose connections at tool tighten hydraulic hose
Hydraulic oil Restriction in hydraulic line Check couplings and replace
overheats if necessary
1
Tool operates Low or erratic hydraulic See Hydrapac instruction
erratically and fails pressure supply manual
to install fastener Defective or excessively worn Replace 'O' ring and back-up
properly piston, 'O' ring and back-up rings rings
and back-up rings in tool
Excessive wear or scoring of Check and replace defective
sliding surface of tool parts parts
2
Pull grooves on Operator not pushing nose Instruct operator in proper
fastener pintail completely onto fastener pintail installation methods
stripped during pull before operating tool
stroke Incorrect fastener length Use correct length fastener
Worn or damaged jaw segments Check and replace jaw set
Metal chips accumulated in pull Clean jaw segments
grooves of jaw segments
Excessive sheet gap Eliminate excessive gap
Collar of Hydraloc Improper tool operation See 2
fastener not Worn anvil in nose Check and replace anvil
completely swaged
Tool "hang up" on Improper tool operation See 1
swaged collar Hydrapac in idler mode Switch Hydrapac off and
on and restart by
depressing trigger switch
Pintail of fastener Pull grooves on fastener stripped See 2
fails to break Improper tool operation Instruct operator in correct
tool operation
continued overleaf
Fault Diagnosis
Sy m pt o m Po s si b l e C au s e Re m ed y P a ge R e f

16
Jaw segments do not Improper operation of jaw Check internal parts of the
maintain proper follower collet for wear i.e. jaws,
position in collet follower, cushion and end cap.
Clean before reassembling
Hydraulic couplers Defective or worn 'O' ring in Replace 'O' ring and back-up ring
leak oil coupler body
Pintail fails to release Incorrect assembly of Nose See Instructions 7, 8, 9 or 10
Fault Diagnosis
Sy m pt o m Po s si b l e C au s e Re m ed y P a ge R e f

17
Notes

18
Notes

19
This box contains a power tool which is in
conformity with Machines Directive
89/392/EEC. The ‘Declaration of Conformity’
is contained within.
De cla rat ion of Confo rmi ty
We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY
declare under our sole responsibility that the product:
Model: T30
Serial No. ................................................
to which this declaration relates is in conformity with the following standards:
EN ISO 12100 - parts 1 & 2
BS EN ISO 8662 - part 6 BS EN ISO 11202
BS EN ISO 3744 BS EN 982
ISO EN 792 part 13 - 2000 BS EN 983
following the provisions of the Machine Directive 89/392/EC
(as amended by Directive 91/368/EC, 93/44/EC as superceded by 98/37/EC and 93/68/EC)
Date of issue
A. Seewraj - Product Engineering Manager - Automation Tools

Manual No. Issue Change Note No. Date
B 07/044 02/07
B2 07/103 03/07
07900-00821
www.avdel-global.com
© A v d e l U K L i m i t e d 2 0 0 7
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