APE 20-5 User manual
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800-248-8498800-248-8498
www.americanpiledriving.comwww.americanpiledriving.com
HYDRAULIC IMPACT HAMMER
OWNER’S MANUAL
DEEP FOUNDATION
SOLUTIONS
MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
Copyright © 2022 American Piledriving Equipment Inc.
All rights reserved, No part of this publication may be reproduced,
distributed, or transmitted in any form of by any means, including
photocopying, recording, or other electronic or mechanical methods, without
prior written permission of the publisher. For permission requests, write
to the publisher, addressed “Attention: American Piledriving Equipment
Manual Division” at the address below.
AMERICAN PILEDRIVING EQUIPMENT, INC.
7032 S. 196th Street
Kent, Washington 98032
Oce: 253-872-0141
Toll Free: 800-248-8498
Fax: 253-872-8710
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
GENERAL INFORMATION
Quick Reference Guide
This Quick Reference Guide
A Table of Contents is included after the
MAINTENANCE & TROUBLESHOOTING
REFERENCE / NOTES
REPLACEMENT PARTS
Description:
MODEL 20-5 Hydraulic Impact Hammer
Page 2
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
WARRANTY INFORMATION
American Piledriving Equipment, Inc. (APE)
VOID
VOID
VOID
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Read and follow any safety instructions in the
Only well-trained and experienced personnel
Do NOT adjust, lubricate or repair the unit when
Do NOT remove, paint over and/or cover
All personnel should wear approved safety
Do NOT stand close to this equipment when it
NEVER
Keep your eyes on the hammer while it is in
equipment, NEVER substitute parts not
NOTNOT
Do NOT
are properly sized for the worst case loads
FATAL
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Remove all tools, parts and electrical cords
Do NOT
NOT smoke or use
Do NOT
Do NOT operate this equipment with hydraulic
Do NOT
Do NOT
Do NOT pull on and/or attempt to move
Do NOT attempt to locate hydraulic leaks with
Do NOT attempt to repair leaks while the
Do NOT
equipment, insure that the vehicle or vessel is
necessary to prevent parts on this equipment,
Do NOT
Keep excavator, piles, vibrator, wire rope, and
electrical power lines, transformers, and other
electrical equipment, or at such distance as
radius tables to be sure capacity is adequate for
Check vibrator suppressor for broken or
Do NOT run the vibrator without clamp jaws
Page 5
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
•
•
•
•
* DO NOT OVERFILL.
•
•
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
This manual covers the
•
•
•
• Please visit
Foreword
COMMON ABBREVIATIONS AND TERMS
APE
Vibro
QD
HCLW
BOM
Lbs
In
Psi
Mm
Cm
M
Kg
kN
Rpm
Vpm
Cyl
Eng
Mtg
DISCLAIMER:
CALIFORNIA
CALIFORNIA
Page 7
GENERAL INFORMATION
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Page 8
GENERAL INFORMATION
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
SPECIFICATIONS
Model 20-5 25-5 30-5
Ram Weight 20,000 lbs
30,000 lbs
40,000 lbs
50,000 lbs
60,000 lbs
Hammer Weight 30,000 lbs
46,000 lbs
56,000 lbs
72,000 lbs
82,000 lbs
Ft-Lbs Energy 80,000 ft-lbs
150,000 ft-lbs
200,000 ft-lbs
250,000 ft-lbs
300,000 ft-lbs
Stroke Height 48 inch
60 inch
60 inch
60 inch
60 inch
Bare Hammer Length 144 inch
234 inch
252 inch
270 inch
288 inch
Leads (Minimum) 26 inch
37 inch
37 inch
37 inch
37 inch
-5 Size Opons available
Page 9
GENERAL INFORMATION
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
equipment.
Page 10
GENERAL INFORMATION
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
The four major parts to
Ram
Accumulator
Cylinder
Page 11
GENERAL INFORMATION
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
MUST BE COMPLETED & SIGNED PRIOR TO SHIPMENT
APE HYDRAULIC IMPACT HAMMER
INSPECTION / TEST SHEET
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Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
Date: ____________ Job / Sales Order No.: ______________ Equipment No.: ___________ Serial No.: _______________
HIH Model: _______________ Inspector : ___________________ Customer: __________________________________
Removed All Wire Rope for Insurances Reasons ........
Checked All Bolts on Lead Guide Rails ......................
Inspected All Wire Rope Nuts......................................
Inspected Ram for Cracks............................................
Inspected Lead Guide Rails and Welds for Cracks......
Inspected all Hoses and Fittings on Cyl. Manifold......
Checked Retainer Ring Bolts.......................................
Checked the Striker Plate.............................................
Checked Ram Connection Bolts ..................................
Removed Any Welding Attached by Customer ...........
Serial Number Stamped/Welded On............................
Check and Cleaned Quick Disconnects .......................
Checked Caps and Plugs..............................................
Checked O-Ring on QDs .............................................
Put Spare O-Ring Kit in Tool Box of Power Unit .......
Drive Pressure: ______________________________
Cycles Per Minute: ___________________________
Temperature Of Hydraulic Oil at Time of Test ______
LOADING EQUIPMENT CHECK LIST
Prior to the equipment going out on rent it must look like
new condition. If the paint appears bad then paint it. If the
paint surface is bad then have it sand blasted. Do not allow
the equipment to go out looking bad. Any bad hoses should
be replaced. The most important thing is the condition of the
hoses. Should be new or in new condition.
COLD WEATHER
If this unit is going to operate in cold weather then please make
sure the proper oils have been used. In cold weather operations,
we must use a softer o-ring to handle the colder temperatures.
NOTES
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
____________________________________________
Inspector Signature: ________________________
Date: ________________________
Page 12
GENERAL INFORMATION
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Page 13
GENERAL INFORMATION
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
unit ensure that the power unit is powered
Clean the quick disconnect couplers with
The hydraulic impact hammer is usually
shipped with the hoses attached to the
separately, they must be connected as
hammer that must be connected to the
quick disconnect couplers onto the proper
the power unit are mated with the couplers
on the hammer, so there is no chance of
Pressurizing the system while there
Let the system run at idle for an
to allow the
air to rise into the airspace of the
particles to be introduced into a hydraulic
17/15/11
Page 14
GENERAL INFORMATION
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
•
speed while below this temperature
•
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service life
•
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•
temperature of 80
On the main control panel turn main
is above 80
failures, leaks and excessive pressures
Page 15
GENERAL INFORMATION
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
POWER / EMERGENCY STOP
ATTENTION
NOTE: “WHILE DRIVING” If remote is out of range, Drive will go into neutral, Engine rpm will decrease to idle, and if clamp is active, clamp will stay closed.
IF EQUIPPED
GOVERNOR
DRIVE STOP
DWELL DECREASE
ENGINE
START
STOP
GOVERNOR
DRIVE START
EMERGENCY STOP:
WILL SHUTOFF
ENGINE, DISENGAGE
DRIVE ANDALL
VALVES INSTANTLY.
ATTENTION:
POWER
E-STOP
• Wireless Remote
•
•
•
•
• Waterproof
•
•
•
•
•
STROKE DECREASE
1. Press Enable button + Drive Start button = Starts hydraulic ow to the HIH Manifold (nothing
moves)
2. Press Enable button + Drive Start button = HIH enters cycle mode. (Stroke and Dwell is active)
1. Press Enable button + Drive Start button = Starts hydraulic ow to the HIH Manifold (nothing moves)
2. Press Enable button + Drive Start button = Hammer lifts while holding.
3. Release Drive Start button to let hammer fall. (Stroke and Dwell is not active)
STROKE INCREASE
DWELL INCREASE
Continuous cycle of preset stroke and dwell time.
Only raises the ram while the user depresses the
drive start button.
STROKE: Adjust the stroke time from 0-100% in 5% increments. Full
stroke is approximately 90% stroke time.
DWELL: Adjust the time between the weight impact and the next lift
cycle. The ram must come to a complete rest before the lifting cycle begins.
Page 16
REPLACEMENT PARTS
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
Provide the serial and model number of the
The previous equipment breakdowns apply
Shipment
shipment isn’t stated then APE will use its
Shortages
APE does not assume responsibility for any
be refused or a full description made of its
Return of Parts
to the factory or to any distributor from
whom these parts were obtained, you must
shipment unless an error is made by the
A tag with identifying numbers for the unit.
Page 17
REPLACEMENT PARTS
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
www.apevibro.com
DRAWING IS THE SOLE PROPERTY OF
1
1008774 1
Segmented Ram HIH
.25
JMK
IS PROHIBITED. THE A PE PRODUCT LINE IS
WITHOUT THE WRITTEN PERMISSION OF APE
REV:
S:\APE HIH\Segmented Ram\Upper Cylinder Housing\1008774 Upper Cylinder Housing Asm
WEIGHT (LB):
TOLERANCES
Upper Cyl Housing w/
SIZE:
LIST OF PATENTS, PLEASE VISIT OUR WEBSITE
MATERIAL:
PROPRIETARY AND CONFIDENTIAL
1/16
EXCEPT AS NOTED
18158/4/21
FRAC =
ANGLE =
ANY REPRODUCTION IN PART OR WHOLE
www.apevibro.com/ver2/apepatents.asp
SYM REVISION APPR. DATE
BY
PRODUCT/PROJECT:
DESCRIPTION:
B
SHEET OFPART NO:
DRAWN BY: DATE:
PROTECTED BY VARIOUS PATENTS. FOR A
.005
AMERICAN PILEDRIVING EQUIP MENT (APE).
Hose Clamp Ext
.X = .030
.XX = .010
.XXX =
THE INFORMATION CONTA INED IN THIS
AMERICAN
PILEDRIVING
EQUIPMENT
7032 S. 196TH ST.
KENT, WA 98032
1-800-248-8498
C
6
C
3
5
5/16
5/16
1
4X 4X
17 18 16X
20 21
16X
9.00
3/8
13 15
12
7
16X
16
2X
16X
2X
2
4
8X 4X
10
4X
11
8
4X
9
32X 16X
14
19
C
45°
B ADDED HOSE CHUTE EXT. SEE SHEET 2 JMK 8/4/21
A MOUNT TUBE ASSEMBLY CHANGED JMK 3/8/21
ITEM QTY PART NUMBER WEIGHT
1 1 1008775 Upper Cylinder Housing Mach 1095.9
2 1 1008673 Hose Arm Weldment 192.9
3 1 1008909 Accumulator Mount Tube Asm 337
4 2 100796_Elastomer
5 1 1008905 Hose Clamp Half - Removable 11.9
6 1 1008653 Hose Flange Block Asm 121
7 2 24FL C62 Split Flange Pair 0.4
8 2 24FL C61 Split Flange Pair 0.1
9 8 Preferred Narrow FW 0.625
10 4 Regular LW 0.625
11 4 HBOLT 0.6250-11x6.5x1.75-N
12 4 Nylock Nut 00625-11 UNC
13 32 Preferred Narrow FW 0.75
14 16 Regular LW 0.75
15 16 HBOLT 0.7500-10x2.5x1.75-N
16 16 Nylock Nut 00750-10 UNC
17 4 Hi Collar LW 0.75
18 4 HX-SHCS 0.75-10x2.5x2.5-N
19 2 FITT2S-08M08M 300403 0.13
20 16 Hi Collar LW 1
21 16 HX-SHCS 1-8x3x3-N
C ADDED MANIFOLD BLOCK & ELASTOMER JMK 4/8/22
LARGER HOLES IN 1008775
P/N: 1008774
www.apevibro.com
DRAWING IS THE SOLE PROPERTY OF
1
1008774 1
Segmented Ram HIH
.25
JMK
IS PROHIBITED. THE APE PRODUCT LINE IS
WITHOUT THE WRITTEN PERMISSION OF APE
REV:
S:\APE HIH\Segmented Ram\Upper Cylinder Housing\1008774 Upper Cylinder Housing Asm
WEIGHT (LB):
TOLERANCES
Upper Cyl Housing w/
SIZE:
LIST OF PATENTS, PLEASE VISIT OUR WEBSITE
MATERIAL:
PROPRIETARY AND CONFIDENTIA L
1/16
EXCEPT AS NOTED
18158/4/21
FRAC =
ANGLE =
ANY REPRODUCTION IN PART OR WHOLE
www.apevibro.com/ver2/apepatents.asp
SYM REVISION APPR. DATE
BY
PRODUCT/PROJECT:
DESCRIPTION:
B
SHEET OFPART NO:
DRAWN BY: DATE:
PROTECTED BY VARIOUS PATENTS. FOR A
.005
AMERICAN PILEDRIVING EQU IPMENT (APE).
Hose Clamp Ext
.X = .030
.XX = .010
.XXX =
THE INFORMATION CONT AINED IN THIS
AMERICAN
PILEDRIVING
EQUIPMENT
7032 S. 196TH ST.
KENT, WA 98032
1-800-248-8498
C
6
C
3
5
5/16
5/16
1
4X 4X
17 18 16X
20 21
16X
9.00
3/8
13 15
12
7
16X
16
2X
16X
2X
2
4
8X 4X
10
4X
11
8
4X
9
32X 16X
14
19
C
45°
B ADDED HOSE CHUTE EXT. SEE SHEET 2 JMK 8/4/21
A MOUNT TUBE ASSEMBLY CHANGED JMK 3/8/21
ITEM QTY PART NUMBER WEIGHT
1 1 1008775 Upper Cylinder Housing Mach 1095.9
2 1 1008673 Hose Arm Weldment 192.9
3 1 1008909 Accumulator Mount Tube Asm 337
4 2 100796_Elastomer
5 1 1008905 Hose Clamp Half - Removable 11.9
6 1 1008653 Hose Flange Block Asm 121
7 2 24FL C62 Split Flange Pair 0.4
8 2 24FL C61 Split Flange Pair 0.1
9 8 Preferred Narrow FW 0.625
10 4 Regular LW 0.625
11 4 HBOLT 0.6250-11x6.5x1.75-N
12 4 Nylock Nut 00625-11 UNC
13 32 Preferred Narrow FW 0.75
14 16 Regular LW 0.75
15 16 HBOLT 0.7500-10x2.5x1.75-N
16 16 Nylock Nut 00750-10 UNC
17 4 Hi Collar LW 0.75
18 4 HX-SHCS 0.75-10x2.5x2.5-N
19 2 FITT2S-08M08M 300403 0.13
20 16 Hi Collar LW 1
21 16 HX-SHCS 1-8x3x3-N
C ADDED MANIFOLD BLOCK & ELASTOMER JMK 4/8/22
LARGER HOLES IN 1008775
DESCRIPTION 2
1 1008775 1
2 1008673 1
3 1008909 1
4 100796 Elastomer 2
5 1008905 1
6 1008653 1
7Contact APE 2
8Contact APE 2
9Contact APE 8
10 Contact APE 4
11 Contact APE 4
12 Contact APE 4
13 Contact APE 32
14 Contact APE 16
15 Contact APE 16
16 Contact APE 16
17 Contact APE 4
18 Contact APE 4
19 Contact APE 2
20 Contact APE 16
21 Contact APE 16
Page 18
REPLACEMENT PARTS
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MODEL 20-5 HIH
Copyright © 2022 American Piledriving Equipment Inc. All Rights Reserved
800-248-8498800-248-8498
WWW.AMERICANPILEDRIVING.WWW.AMERICANPILEDRIVING.comcom
TOLERANCES
PART NO:
WEIGHT (LB):
.25
61202
WITHOUT THE WRITTEN PERMISSION OF APE
S:\APE HIH\Segmented Ram\20-5 HIH Final Asm w_0375 Rod
Top Level Assembly
PROPRIETARY AND CONFIDENTIAL
1
LIST OF PATENTS, PLEASE VISIT OUR WEBSITE
AMERICAN PILEDRIVING EQUIPMENT (APE).
DATE:
FRAC = PROTECTED BY VARIOUS PATENTS. FOR A
20 Ton (20-5)
JMK 1/28/21
.010
DRAWING IS THE SOLE PROPERTY OF
MATERIAL:
www.apevibro.com
1
DRAWN BY: SIZE:
EXCEPT AS NOTED
ANGLE =
ANY REPRODUCTION IN PART OR WHOLE
www.apevibro.com/ver2/apepatents.asp
SYM REVISION APPR. DATE
BY
PRODUCT/PROJECT:
DESCRIPTION:
B
SHEET OF
Segmented Ram HIH -
1/16 IS PROHIBITED. THE APE PRODUCT LINE IS
.X = .060
.XX = .030
.XXX =
THE INFORMATION CONTAINED IN THIS
AMERICAN
PILEDRIVING
EQUIPMENT
7032 S. 196TH ST.
KENT, WA 98032
1-800-248-8498
REV:
5
17
26
20
27
19
1
4
2
3
25 28
A
A
ITEM QTY PART NUMBER
1 1 1009080 CAGE ASM 20T
2 1 1008774 UPPER CYLINDER HOUSING ASM
3 1 1008734 LIFTING HEAD COMPLETE
4 1 1009552 CYLINDER FULL ASM
5 1 1008671 SEGMENTED RAM 20-TON SETUP
6 1 1008664 STRIKER PLATE
7 2 SK350-20____-210FCF-VE-18HPART
8 2 1008678 BOTTOM URETHANE CUSHION
9 2 1008668 TOP URETHANE CUSHION
10 2 1008733 ACCUMULATOR SHIM
11 1 1008679 ACC MOUNT LID
12 1 1009109 RETAINER RING W_BOLTS
13 1 1003881 ROLL BAR ASM W_BOLTS
14 1 PRESSURE HOSE ASSEMBLY
15 1 RETURN_HOSE ASSEMBLY
16 1 ACCUMULATOR HOSE ASM
17 1 CROSBY_G-2130_2_00_1019677
18 2 32FL C61 SPLIT FLANGE PAIR
19 1 24FL C62 SPLIT FLANGE PAIR
20 1 24FL C61 SPLIT FLANGE PAIR
21 12 PREFERRED NARROW FW 0.75
22 6 HEAVY LW 0.75
23 6 HX-SHCS 0.75-10X3.5X2.5-N
24 6 NYLOCK NUT 00750-10 UNC
25 24 HI COLLAR LW 0.875
26 24 PREFERRED NARROW FW 0.875
27 12 HX-SHCS 0.875-9x4.75x2.75-N
28 24 NYLOCK NUT 00875-9 UNC
SEE SUB-ASSEMBLIES FOR
ADDITIONAL FASTENERS
NOTE 1: RAM SETUP MUST BE
MATCHED WITH CORRECT
CAGE SETUP
NOTE 2: CYLINDER IS INTER-
CHANGEABLE ON ALL SETUPS
NOTE 3: SEE SUB-ASSEMBLIES
FOR WIRE ROPE JACKING
1811
23
16
8
14
22
6
15
SECTION A-A
SCALE 1 : 32
7
13
12
109
21 24
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