Huskie Tools EP-510HK Instruction Manual

Operating Instruction Manual
For EP-510HK Compression Tool
with Parts List
HUSKIE TOOLS, INC.

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http://www.huskietools.com [email protected]
EP-510HK SPECIFICATIONS
12 TON C-HEAD
1.5” JAW OPENING
•Accepts Kearny WH-2, PH-2, WH-3 Style Dies
•1.5" Jaw Opening
•UDK-1 Die Adapter available for all 12 Ton “U”
Type Dies
SPECIFICATIONS
Output 12 ton
Weight 13.5 lbs.
Length 14"
Jaw Opening 1.5"
CONNECTOR RANGE
Lugs Up to 1033 MCM stranded
Splice 477 ACSR
Keep Fingers Out Of Pinch
Areas
Always Wear Safety Glasses
Do Not Operate Without Dies The User Should Be Properly
Trained in the Correct
Procedures Required For Work
Around Electrical Lines.

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1. Before connecting the tool head, make sure the pump and hose being used is working properly, and
adjusted to and rated at 10,000 psi. The use of a pump or hose not rated at 10,000 psi working pressure
may cause severe damage and result in personal injury.
2. Connect the tool head to the pump and hose, making sure all coupler connections are secure. It is
important that all connections are tight for tool to function properly.
3. Select appropriate compression die set for the connector and cable being used. The EP-510HK uses WH-2
or PH-2 dies. (Huskie HTK-series)
4. To insert WH-2 and PH-2 style dies on the EP-510HK, locate rounded edge of die and place towards back
of “C” head. Loosen the set screws on both the “C” head and ram, then push the dies into place and secure
by tightening set screws.Be sure both die halves are secure before operating the tool.
5. Position the connector between the dies and operate pump to hold connector in place. Fully insert
cable into the barrel of the connector and operate pump as described in the pump operations manual
until connector is fully crimped. For pumps that are not equipped with a hold feature, connector and
cable must be in alignment before operating the pump.
6. Always be sure to keep couplers clean and caps in place when the tool is not being used.
GENERAL INFORMATION AND TROUBLESHOOTING
OPERATING INSTRUCTIONS FOR THE EP-510HK
1. Never operate tools without dies in place. Failure to insert dies before operation will cause damage to the
“C” frame and tool ram.
2. Never attempt to adjust pump pressure setting without the use of the proper test gauge. Consult factory for
proper adjusting procedure.
3. All manually operated hydraulic compression tools are equipped with our external replaceable bypass
cartridge. These cartridges should not have to be replaced for 10,000 to 12,000 compressions.
4. Die hang up is common with all types of compression tools. Should this occur, the jaws can easily be
separated by holding the pump in the release position while prying the jaws apart. Never attempt to hit
connector or tool jaw with hammer as this will damage connector and tool.
5. Always clean tool after use to keep ram track clear of dirt and debris.

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MODEL EP-510HK DIAGRAM

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MODEL EP-510HK PARTS LIST
1 M6 X 10 SCREW (C.P.) 46-06 3
4 HEAD 510K-03 1
5 M5 X SCREW (C.P.) P55A-02 1
8 SER-38 SCRAPER L100-10 1
9
SPRING ANCHOR SCREW (2)
510K-04 1
10 P-7 BACK-UP RING (B.C.) RB-49 1
11 P-7 O-RING 16-60 1
12 CYLINDER 510K-05 1
13 M5 X 5 SCREW (C.P.) RD-16 1
14 RAM 510K-07 1
15 P-36 BACK-UP RING (B.C.) 55-21 2
16 P-36 O-RING 55-22 2
17 SPRING (307) 510K-06 1
18 END CAP 510K-08 1
19 FEMALE COUPLER FC-8/DP-8 1
CODE
NO.
DESCRIPTION
QTY.
NO.
DESCRIPTION
QTY.
CODE

All Huskie REC-Series battery driven products carry a 5 year warranty, and the ECO-Series
carry a 3 year warranty. The BP-70E, BP-70EI, and the BP-70MH batteries carry a 5 year
warranty from the date stamped on the battery. The LED indicator on the BP-70-EI battery
carries a 1 year warranty from purchase date. Hydraulic hammers carry a one year warranty
and all other Huskie products carry a 5 year warranty. Huskie reserves the right to determine
all warranty claims. Failure due to misuse, abuse or repairs attempted by anyone other than
Huskie Tools, Inc., or an authorized service center render this warranty null and void. Our
patented drop-out bypass cartridge can be re-calibrated or tested at no charge for the life
of the tool. All factory repaired or reconditioned hydraulic tools carry a one year warranty
on parts and labor.
REPAIR AND WARRANTY CLAIMS
All claims must be sent to Huskie for inspection and authorization. A Return Goods
Authorization is required before shipping tools to Huskie. Secure the authorization by
telephoning 1-800-860-6170 or writing to Huskie's main office with details of claim. Non-
warranty repairs are handled using the same procedure. Repairs exceeding 50% of the cost
of a new tool will be advised before repairs are made.
PLEASE RETAIN FOR YOUR RECORDS
Purchaser’s Name _____________________________________________________
Address _____________________________________________________
City, State, Zip _____________________________________________________
Tool Model Number _____________________________________________________
Serial Number _____________________________________________________
Date Purchased From _____________________________________________________
Purchased From _____________________________________________________
MODEL EP-510HK WARRANTY

HOW TO GET SERVICE UNDER THE TERMS OF THE LIMITED WARRANTY
Return your product directly to Huskie Tools, Inc. as our representative network is not
prepared to service the product under the terms of this warranty.
1. Write, call or fax Huskie stating the tool’s purchase date and problem. You will be
given a RGA # to assure that your merchandise will be properly handled upon its
receipt.
2. CAUTION: Make sure the product is packaged adequately so as to prevent damage
or loss during transit. The shipment must be prepaid and we recommend that it be
insured. A cover letter indicating the reason for the return should be included in
order to facilitate repairs.
SEND THIS PORTION WITH ANY TOOL WHEN REQUESTING REPAIRS,
WARRANTY OR RECONDITIONING WORK.
PLEASE CALL OR FAX HUSKIE FOR AN RGA#
Customer Job No. _______________________
Address________________________________
City___________________________________ State _____ Zip _____
Tool Model ____________________________
Warranty Claim _____ Repair Only ____
Customer Name:____________________
Phone ( _____ ) ________________________
City___________________________________ State _____ Zip _____
Serial No. _________________________
Estimate Required: Yes _____ No _____
MODEL EP-510HK WARRANTY

198 N. Brandon Drive
Glendale Heights, Illinois 60139
[phone] Fax [phone]
Toll Free 1-800-860-6170
http://www.huskietools.com
[email protected]