ADLINK Technology aTCA-80606PD User manual

aTCA-80606PD
6U 6-Slot DC-Powered AdvancedTCA® Shelf
User‘s Manual
Manual Rev.: 1.0
Revision Date: December 20, 2018
Part No.: 50-1G048-1000

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aTCA-80606PD
Preface
Copyright © 2018 ADLINK Technology, Inc.
This document contains proprietary information protected by copyright. All rights are reserved. No
part of this manual may be reproduced by any mechanical, electronic, or other means in any form
without prior written permission of the manufacturer.
Disclaimer
The information in this document is subject to change without prior notice in order to improve
reliability, design, and function and does not represent a commitment on the part of the
manufacturer.
In no event will the manufacturer be liable for direct, indirect, special, incidental, or consequential
damages arising out of the use or inability to use the product or documentation, even if advised of
the possibility of such damages.
Environmental Responsibility
ADLINK is committed to fulfill its social responsibility to global environmental
preservation through compliance with the European Union's Restriction of
Hazardous Substances (RoHS) directive and Waste Electrical and Electronic
Equipment (WEEE) directive. Environmental protection is a top priority for
ADLINK. We have enforced measures to ensure that our products,
manufacturing processes, components, and raw materials have as little
impact on the environment as possible. When products are at their end of life,
our customers are encouraged to dispose of them in accordance with the
product disposal and/or recovery programs prescribed by their nation or
company.
Battery Labels (for products with battery)
California Proposition 65 Warning
WARNING: This product can expose you to chemicals including acrylamide, arsenic,
benzene, cadmium, Tris(1,3-dichloro-2-propyl)phosphate (TDCPP), 1,4-Dioxane,
formaldehyde, lead, DEHP, styrene, DINP, BBP, PVC, and vinyl materials, which are
known to the State of California to cause cancer, and acrylamide, benzene, cadmium, lead, mercury,
phthalates, toluene, DEHP, DIDP, DnHP, DBP, BBP, PVC, and vinyl materials, which are known to
the State of California to cause birth defects or other reproductive harm. For more information go to
www.p65warnings.ca.gov.
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aTCA-80606PD
Table of Contents
Preface .............................................................................................................................................. 2
1 Safety...................................................................................................................................... 5
1.1 Safety Symbols used in this document............................................................................. 5
1.2 General Safety Precautions ............................................................................................. 5
1.3 Reference and Architecture Specifications....................................................................... 5
1.4 Product Definition............................................................................................................. 6
1.5 Terms and Acronyms....................................................................................................... 6
2 Hardware Platform ................................................................................................................. 7
2.1 Shelf Front and Rear View............................................................................................... 7
3 ATCA Backplane .................................................................................................................... 9
3.1 Logical to Physical Slot Mapping...................................................................................... 9
3.2 Base Interface.................................................................................................................. 9
3.3 Fabric Interface................................................................................................................ 9
3.4 Synchronization Clocks.................................................................................................... 9
3.5 Update Channel Interface...............................................................................................10
3.6 Intelligent Platform Management Bus (IPMB)..................................................................11
3.7 Shelf SEEPROM.............................................................................................................11
3.8 Logic Ground..................................................................................................................12
4 Air Filter.................................................................................................................................13
4.1 Introduction.....................................................................................................................13
5 Shelf Ground Connection.....................................................................................................14
5.1 Specification for the Shelf Ground Connection Cable......................................................14
6 Fan Trays...............................................................................................................................15
6.1 Introduction.....................................................................................................................15
6.2 Fan Control Model ..........................................................................................................15
6.2.1 Shelf Manager Mode...........................................................................................15
6.2.2 Autonomous Mode..............................................................................................16
6.3 Fan Tray Signals.............................................................................................................17
6.4 Fan Tray Indicators.........................................................................................................17
6.5 Fan Tray Connector Pin Assignment...............................................................................18
6.6 Fan Tray IPMB Addresses..............................................................................................19
7 Power.....................................................................................................................................20
7.1 Introduction.....................................................................................................................20
7.2 Power Distribution...........................................................................................................20
7.3 DC Power Entry Modular ................................................................................................21
7.3.1 DC PEM Power Distribution................................................................................22
7.3.2 DC PEM Signals.................................................................................................22

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7.3.3 DC PEM Indicators .............................................................................................22
7.3.4 Specification for the power connection cables.....................................................23
7.4 DC Pin Assignment.........................................................................................................23
8 Thermal..................................................................................................................................24
8.1 System Airflow Path........................................................................................................24
8.2 Cooling Capacity.............................................................................................................24
8.2.1 Front Board Air Distribution.................................................................................24
8.2.2 Rear Board Air Distribution .................................................................................25
9 Shelf Management ................................................................................................................26
9.1 Shelf Managers...............................................................................................................26
9.2 Introduction.....................................................................................................................27
9.3 Front Panel Components................................................................................................28
9.4 Hardware Address..........................................................................................................28
10 Technical Data.......................................................................................................................29
10.1 Shelf Mechanical Dimensions.......................................................................................30
Getting Service ................................................................................................................................31

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aTCA-80606PD
1 Safety
The intended audience of this User’s Manual is system integrators and hardware/software
engineers.
1.1 Safety Symbols used in this document
Hazardous voltage!
This is the electrical hazard symbol. It indicates that there are dangerous
voltages inside the Shelf.
Caution!
This is the user caution symbol. It indicates a condition where damage of the
equipment or injury of the service personnel could occur. To reduce the risk of
damage or injury, follow all steps or procedures as instructed.
Risk of electrostatic discharge!
The Shelf contains static sensitive devices. To prevent static damage you must
wear an ESD wrist strap.
1.2 General Safety Precautions
Warning!
Voltages over 60 VDC can be present in this equipment. As defined in the
PICMG 3.0 Specification, this equipment is intended to be accessed, to be
installed and maintained by qualified and trained service personnel only.
• Service personnel must know the necessary electrical safety, wiring and connection
practices for installing this equipment.
• Install this equipment only in compliance with local and national electrical codes.
• For additional information about this equipment, see the PICMG 3.0 Specification
(www.picmg.org).
1.3 Reference and Architecture Specifications
These documents contain information and specifications related to the requirements listed
in this document.
• Pigeon Point Systems IPM Sentry Shelf-External Interface Refer
(www.pigeonpoint.com)
• Pigeon Point Systems Shelf Manager User Guide
(www.pigeonpoint.com)
• PICMG 3.0 Revision 3.0 AdvancedTCA Base Specification
(www.picmg.org)

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aTCA-80606PD
1.4 Product Definition
The aTCA-80606PD is a 6U / 6-Slot AdvancedTCA Shelf for fault-tolerant / high-availability
applications.
•Dual Star Backplane, bussed IPMB. It is designed to work with two redundant Shelf
Managers. Fans controlled by the Shelf Manager or through autonomous fan
controller. DC Power Entry Modular.
1.5 Terms and Acronyms
Table 1: Terms and Acronyms
Term Definition
ATCA Advanced Telecom Computing Architecture
Backplane
Passive circuit board providing the connectors for the front boards. Power
distribution, management and auxiliary signal connections are supported.
CDM Chassis Data Module
Chassis Enclosure containing subrack, backplane, boards, cooling devices, PEMs, same
as Shelf
ECN Engineering Change Notice
ESD Electrostatic Discharge
ETSI European Telecommunications Standards Institute
FRU Field Replaceable Unit
IPMB Intelligent Platform Management Bus
IPMC Intelligent Platform Management Controller
IPMI Intelligent Platform Management Interface
PCB Printed Circuit Board
PEM Power Entry Module
RTC Real Time Clock
RTM Rear Transition Module
Shelf See Chassis
SMM Shelf Manager Module
VRTN Voltage Return

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aTCA-80606PD
2 Hardware Platform
6U/19’’ chassis with front card cage for ATCA boards and rear card cage for ATCA RTM
board. The chassis is designed for easy access of any Field-Replaceable Units (FRU).
•6-slot ATCA backplane with dual star Fabric Interface, Dual Star Base Interface
and bussed IPMB interface, supporting four 8U node board slots and two 8U hub
board slots and providing 40Gb/s connectivity (4 lanes with 10Gb/s).
•Two Push-Pull Fan Tray arrangement provides optimized cooling for ATCA
blades with fault-tolerant capability; front-pluggable, hot-swappable, with 6 high-
speed fans per tray.
•Two dedicated Shelf Manager bays accepting Shelf Managers based on
Pigeon Point ShMM-700.
•ESD Wrist Strap Terminals at the front and the rear.
•Removable air filter that meets the requirements of the Telcordia GR-78-CORE
specification.
•Two rear-pluggable DC power entry modules, the same interface in the
Subrack for DC PEM. 1+1 redundant configuration.
2.1 Shelf Front and Rear View
Figure 1: Front View
1. Fan Tray 1 5. Fan Tray 2
2. ShMC 1 (optional) 6. Air Filter
4. ShMC 2 (optional) 7. ESD Wrist Strap

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Figure 2: Rear View
12. DC PEM B 13. DC PEM A

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aTCA-80606PD
3 ATCA Backplane
The 6-slot ATCA monolithic backplane provides:
•Four ATCA Node Slots
•Two ATCA Hub slots
•Two dedicated Shelf Manager slots
•Two PEM slots
•Two fan Tray slots
Within the Shelf, there is one fixed board-backplane. This board is completely passive and is
not Field-Replaceable Units. The 6-slot ATCA monolithic backplane provides 40Gb/s
connectivity (4 lanes with 10Gb/s).
3.1 Logical to Physical Slot Mapping
The physical and logical slots are sequentially numbered from the lower to the upper side of
the Shelf.
Table 2: 6-Slot ATCA Backplane physical to logical slot mapping
Physical Slot Logical Slot
HW-Address
(Hex)
IPMB-Address
(Hex)
Update
Channel
Routing
Node
6 6 46 8C
●
●
Node
5 5 45 8A
Node
4 4 44 88
●
●
Node
3 3 43 86
Hub Slot
2 2 42 84
●
●
Hub Slot
1 1 41 82
3.2 Base Interface
Logical slots 1 and 2 are the hub slots for the Dual Star Base Interface. Base Interface
Channel 1 (ShMC) of logical slot 1 and 2 is cross connected to both dedicated Shelf
Manager slots on the ATCA Backplane (as per PICMG 3.0 R2.0:ECN 3.0-2.0-001).
3.3 Fabric Interface
The Fabric Interface in the ATCA Backplane is routed as dual star. See PICMG® 3.0
AdvancedTCA Base Specification for details. Triple replicated full Mesh interconnecting each
ATCA slot is requested.
3.4 Synchronization Clocks
Six differential pairs of synchronization clocks are bused between all 6 ATCA slots and
terminated at both ends with 80.6 Ohms between each differential pair.

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3.5 Update Channel Interface
The Update Channels are wired between two redundant ATCA Backplane slots as 10
differential pairs with 100 Ohms impedance (see Table 2).
The Update Channel is intended to pass information between two redundant ATCA Blades.
Table 3: Backplane topology for Dual Star

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aTCA-80606PD
3.6 Intelligent Platform Management Bus (IPMB)
The Shelf uses an Intelligent Platform Management Bus (IPMB) for management
communications among all ATCA Boards and the Shelf Managers. The reliability of the
IPMB is improved by the addition of a second IPMB, with the two IPMBs referenced as
IPMB-A and IPMB-B.
IPMB-A and IPMB-B are routed to the ATCA Slots in a bused configuration.
Figure 2: Bused IPMB
3.7 Shelf SEEPROM
The SEEPROMs are located at the rear side of the backplane. The Shelf SEEPROM is a
repository of the shelf-specific information, capabilities of the system and other user
configurable options.
The SEEPROM contains as example:
• A list of which slots are connected together
• How the update channels are routed
• How many slots are in the system
• What the maximum power is to each slot
• The serial number of the Shelf
• The backplane topology etc.
The Shelf Managers use this information to provide functions such as electronic keying,
controlling the power state of the system, etc.
The Shelf Managers cache the information that is stored in the SEEPROMs so that the
SEEPROM is only needed when the Shelf Managers are first inserted or when the Shelf is
first turned on.
The redundant SEEPROMs ensure that if one is corrupt or non-functional, the second can
provide the necessary information. The Shelf Manager selects what set of information is
correct and then synchronizes the two SEEPROMs from the internally cached of the
SEEPROM information.

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aTCA-80606PD
3.8 Logic Ground
The ATCA Backplane provides a mechanism to connect Logic Ground and Shelf Ground.
To connect Logic Ground and Shelf Ground, the mounting screws at the positions marked by
arrow must be fixed.
Figure 4: Logic Ground
By default, Logic Ground and Shelf Ground are isolated, the chassis is shipped without the
mounting screws at the marked positions.

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aTCA-80606PD
4 Air Filter
4.1 Introduction
The ATCA Shelf provides a front-replaceable air filter. The filter element is an open cell
polyurethane foam special coating to provide improved fire retardation and fungi resistance.
The filter meets the requirements of the Telcordia Technologies Generic Requirements
GR-78- CORE specification.
Figure 3: Air Filter
1. Air Filter Tray 2. Filter Element

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aTCA-80606PD
5 Shelf Ground Connection
Hazardous voltage!
Before powering-up the Shelf, make sure that the Shelf Ground terminals are
connected to Protective Earth (PE) of the building.
The ATCA Shelf provides a Shelf ground terminal at the upper rear side. The Shelf ground
terminal provides two threads (M5) with a 16.0mm spacing between thread centers to
connect a two hole lug Shelf ground terminal cable.
Figure 4: Shelf Ground Terminal
Please note that in a typical telecom environment, the VRTN path of the -48V supply is
grounded to Protective Earth (PE) of the building.
5.1 Specification of the Shelf Ground Connection Cable
Required wire size: AWG8
Required terminals: Use only two hole lug terminals. (Terminal used: PANDUIT part no.
LCD8-14A-L)

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aTCA-80606PD
6 Fan Trays
6.1 Introduction
The 6 Slot ATCA Shelf contains two hot-swappable Fan Trays arranged in a side to side
configuration for maximum air flow. The Fan Trays are locked into the Shelf by a mini
compression latch with indicator. A hot-swap push button is used to provide hot-swap
functionality. The Fan Trays are intelligent FRUs and plugged in at the left and right front of
the Shelf.
Each Fan Tray contains six 92mm fans (245m3/h (146CFM) each). The Fan Tray is
controlled via an on-board IPM controller.
Figure 5: Fan Tray
1. Fan Tray OK LED (green) 2. Fan Tray Fault LED (red)
3. Hot Swap LED (blue) 4. Hot Swap Push Button
5. Handle 6. Mini Compression Latch
6.2 Fan Control Model
The onboard IPM controller is located on the Fan Tray and has 2 operation modes:
6.2.1 Shelf Manager Mode
As soon as a Shelf Manager is plugged-in and becomes active, the IPM controller
switches automatically into the Shelf Manager mode. The Shelf Manager performs
management of the Fan Tray through the two independent bussed IPMB connections.
When the Fan Tray is first inserted into the system, the fans start at full speed and then
decrease to the specified speed by Shelf Manager. The circuitry on-board the Fan Tray
uses a PWM signal to control the speed of all the fans. Lower speeds reduce acoustic
noise and power consumption and increase the lifetime of the fans.
The speed of each individual fan is monitored. If any of the fan speeds drops below the
desired fan speed, a System Event Log (SEL) entry is logged by the Shelf Manager. The
Shelf Manager then generates alerts and sets alarm conditions as necessary.

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The system is designed to run indefinitely with any single fan failure. When one fan fails,
all other fans are increased to full speed. The Fan Tray has sufficient cooling capacity to
keep the Shelf cooled with a single fan failure.
6.2.2 Autonomous Mode
When no Shelf Manager is present, the Fans are controlled by the IPM controller. The fan
speed depends on the setting of DIP switch on board. With a Micro DIP switch you can
select either the exhaust temperature from the left Fan Tray or the fixed fan speed as
reference to control the fan speed.
By default the fixed speed of 50% full speed is used to determine the fan
speed. When setting up the DIP switch, “1” stands for on and “0” stands for off.
Table 4: Micro DIP switch settings
Bit1 Bit2 Bit3 Description
0
0
0
Fixed Speed, 50% of Full Speed
0
0
1
Fixed Speed, 70% of Full Speed
0
1
0
Fixed Speed, 90% of Full Speed
0
1
1
Fixed Speed, 100% of Full Speed
1
0
0
Exhaust Temperature 35 ~ 45 °C
1
0
1
Exhaust Temperature 40 ~ 50 °C
1 1 0 Exhaust Temperature 45 ~ 55 °C
1
1
1
Exhaust Temperature 50 ~ 60 °C
Figure 6: Fan Curves

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6.3 Fan Tray Signals
The Fan Tray provides signals for:
•Fuse monitoring
•Status of the Hot Swap Controller
•Fan Speed
•Temperature
These signals are controlled by the IPM Controller devices on the Fan Tray PCB. The Shelf
Manager has access to these signals via IPMB.
6.4 Fan Tray Indicators
The front panel includes a green Fan Tray OK LED, a red Fan Tray Fault LED, and a blue
Hot Swap LED.
The Hot-Swap push button indicates to the Shelf Managers that the Fan Tray is about to be
removed. Its use is optional, but it is provided so that service personnel can be trained to
look for a blue LED to be illuminated on any active component before removing it from the
system. Once the operator pushes the Hot Swap button, the Shelf Manager is informed of
the pending extraction. When the Shelf Manager feels it is “safe“ to remove the Fan Tray,
the blue Hot Swap LED illuminates solid.
Table 5: LEDs on Fan Tray front panel
Color Description Status Condition
Green Fan Tray OK LED Off No Power to the Fan Tray
Solid green Normal Operation
Red Fan Tray Fault LED Solid red Attention Status (error condition)
Blue Hot Swap LED Off No Power to the Fan Tray, or
not OK to extract the Fan Tray
Short blink Preparing for extraction
Solid blue Ready to remove

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6.5 Fan Tray Connector Pin Assignment
Table 6: Fan Tray Connector Pin Assignment
Pin# Signal Description Pin# Signal Description
A1 -48V_B -48VDC Feed B E1 -48V_A -48VDC Feed A
A2 -48V_B -48VDC Feed B E2 -48V_A -48VDC Feed A
A3 -48V_B -48VDC Feed B E3
A4 E4
A5 SCL_A IPMB A Clock E5 I2C_SCL_B I2C B Clock
A6 SDA_A IPMB A Data E6 I2C_SDA_B I2C B Data
A7 SCL_B IPMB B Clock E7 GND Fan Tray Presence, connected to GND
A8 E8
A9 VRTN_B RTN Feed B E9
A10 VRTN_B RTN Feed B E10 VRTN_A RTN Feed A
A11 VRTN_B RTN Feed B E11 VRTN_A RTN Feed A
B1 -48V_B -48VDC Feed B F1 -48V_A -48VDC Feed A
B2 -48V_B -48VDC Feed B F2 -48V_A -48VDC Feed A
B3 -48V_B -48VDC Feed B F3
B4 F4
B5 I2C_B CONTROL I2C B Line Busy Signal F5 GND Logic Ground
B6 SDA_B IPMB B Data F6 INT_I2C_A Interrupt Signal of I2C A Line
B7 INT_I2C_B Interrupt Signal of I2C B Line F7 GND Logic Ground
B8 F8 INT_ERROR Check Error Signal
B9 VRTN_B RTN Feed B F9
B10 VRTN_B RTN Feed B F10 VRTN_A RTN Feed A
B11 VRTN_B RTN Feed B F11 VRTN_A RTN Feed A
C1 -48V_B -48VDC Feed B G1 -48V_A -48VDC Feed A
C2 -48V_B -48VDC Feed B G2 -48V_A -48VDC Feed A
C3 G3
C4 G4 SAP_PRESENT Presence Signal of SAP
C5 PEM_PRESNET_L Presence Signal of Left PEM G5 I2C_SCL_A I2C A Clock
C6 H2 G6 I2C_SDA_A I2C A Data
C7 ERROR Error Signal G7 SHELF_PRESENT Presence Signal of Shelf Manager
C8 G8 Monitor Monitor Signal
C9 G9
C10 VRTN_B RTN Feed B G10 VRTN_A RTN Feed A
C11 VRTN_B RTN Feed B G11 VRTN_A RTN Feed A
D1 H1 -48V_A -48VDC Feed A
D2 H2 -48V_A -48VDC Feed A
D3 H3
D4 H4 INT_PCA9555_R Interrupt Signal of Right PEM PCA9555
D5 INT_PCA9555_L Interrupt Signal of Left PEM PCA9555 H5 +3.6V
D6 PEM_PRESNET_R Presence Signal of Right PEM H6 I2C_A CONTROL I2C A Line Busy Signal
D7 FAN_PRESENT Presence Signal of Fan Tray H7 INT_Monitor Check Monitor Signal
D8 H8 FILTER_PRESENT Presence Signal of Filter
D9 H9
D10 H10 VRTN_A RTN Feed A
D11 H11 VRTN_A RTN Feed A

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6.6 Fan Tray IPMB Addresses
Geographic address pins H2 at the Fan Tray Backplane connector determine the hardware
addresses of the devices.
Table 7: Fan Tray IPMB address

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aTCA-80606PD
7 Power
Hazardous voltage!
Before working ensure that the power is removed from the power connection
cables.
The Shelf supports Power Entry Modules (PEMs) with DC voltage power input.
The Shelf can be powered using a regular telecommunication power supply of -48/-60
VDC with a VDC return. The specified voltage range is from -40.5 VDC to -72 VDC. The
Shelf supports redundant power supplies but the two supplies should be independently
powered.
7.1 Introduction
Two pluggable DC power modules are located at the rear bottom side of the Shelf. The
power supply modules are plugged-in from the rear side and are hot-swappable. To provide
a redundancy they are arranged in a 1+1 configuration.
7.2 Power Distribution
Figure 7: Power Distribution