ADT 8020 User manual

P/N 98020-9005-000-00
October 2018
Your Resource for Advanced Dicing Solutions
ADT 8020
Fully Automatic Twin
Dicing System
Maintenance Manual

Advanced Dicing Technologies Ltd.
Advanced Dicing Technologies Ltd. — www.adt-dicing.com
5 Hamada St., Hi-Tech Park (South), P.O.Box 87, Yokneam 20692, Israel
Tel.: [phone], Fax: [phone]
Confidential
This information is the property of ADT Ltd.
Any reproduction, publication or distribution to a third party is strictly forbidden, unless written
permission is given by an authorized agent of ADT.

ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual
Table of Contents
P/N 98020-9005-000-00
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TABLE OF CONTENTS
Before You Begin _______________________ 1-1
1.1 Introduction _______________________________________ 1-2
1.2 Conventions _______________________________________ 1-2
1.2.1 Symbols_________________________________________________ 1-2
1.2.2 Navigation _______________________________________________ 1-2
1.2.3 Abbreviations and Acronyms_________________________________ 1-3
1.3 Safety Information __________________________________ 1-4
1.3.1 Hazards_________________________________________________ 1-4
1.3.2 Safety Features ___________________________________________ 1-6
1.4 Reference Documents _______________________________ 1-8
1.5 About this Manual __________________________________ 1-8
General Information_____________________ 2-9
2.1 System Description ________________________________ 2-10
2.2 Front Panel_______________________________________ 2-11
2.2.1 Emergency Stop _________________________________________ 2-11
2.2.2 ON and OFF/STOP Buttons ________________________________ 2-11
2.2.3 Power Lights ____________________________________________ 2-11
2.3 Dicer____________________________________________ 2-12
2.4 Material Handling System (MHS)______________________ 2-13
2.4.1 Cassette Compartment ____________________________________ 2-13
2.4.2 MTS___________________________________________________ 2-14
2.4.3 Cleaner ________________________________________________ 2-16
2.5 Powering Up and Down Procedures ___________________ 2-17
2.5.1 Powering Up the System___________________________________ 2-17
2.5.2 Powering Down the System ________________________________ 2-17
2.6 Logging In to the System ____________________________ 2-19
2.7 Initializing the System ______________________________ 2-20
2.8 Graphical User Interface ____________________________ 2-21
2.8.1 Dice Screen Description ___________________________________ 2-24

Table of Contents
Advanced Dicing Technologies Ltd.
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Maintaining the System_________________ 3-27
3.1 Periodic Maintenance_______________________________ 3-28
3.2 Required Tools and Materials ________________________ 3-29
3.3 Daily Maintenance _________________________________ 3-30
3.3.1 Inspecting the Surrounding (water leaks) ______________________ 3-31
3.3.2 Inspecting the Safety Labels ________________________________ 3-31
3.3.3 Checking the Air Supply Pressure____________________________ 3-31
3.3.4 Inspecting the Cutting Chuck________________________________ 3-32
3.3.5 Cleaning the Height Device _________________________________ 3-32
3.3.6 Maintaining the Spindle and Cleaning the BBD__________________ 3-34
3.4 Weekly Maintenance _______________________________ 3-37
3.4.1 Cleaning the Microscope Lens ______________________________ 3-37
3.4.2 Cleaning the Dicer________________________________________ 3-38
3.4.3 Cleaning the Waste Strainer ________________________________ 3-39
3.4.4 Database Backup ________________________________________ 3-40
3.5 Monthly Maintenance _______________________________ 3-41
3.6 Half Year Maintenance______________________________ 3-41
3.7 Annually Maintenance ______________________________ 3-41

ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual
List of Figures
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LIST OF FIGURES
Figure 2-1. Model 8020 External Parts at a Glance_____________________________ 2-10
Figure 2-2. Front Panel __________________________________________________ 2-11
Figure 2-3. Dicer _______________________________________________________ 2-12
Figure 2-4. Cassette Compartment _________________________________________ 2-13
Figure 2-5. MTS ________________________________________________________ 2-14
Figure 2-6. Pre-Align Station (top view) ______________________________________ 2-14
Figure 2-7. Cleaner _____________________________________________________ 2-16
Figure 2-8. Login Dialog Box ______________________________________________ 2-19
Figure 2-9. Init Status Indicator ____________________________________________ 2-20
Figure 2-10. Main Menu Screen ___________________________________________ 2-21
Figure 2-11. Dice Screen (Axis Control) _____________________________________ 2-24
Figure 2-12. Dicer Sensors _______________________________________________ 2-26
Figure 2-13. MHS Sensors _______________________________________________ 2-26
Figure 3-1. Air Supply Gauge _____________________________________________ 3-31
Figure 3-2. Cutting Chuck ________________________________________________ 3-32
Figure 3-3. Change Blade (step 1 of 2) ______________________________________ 3-34
Figure 3-4. Cooling Block_________________________________________________ 3-35
Figure 3-5. Spindles Sticker_______________________________________________ 3-35
Figure 3-6. Change Blade (step 2 of 2) ______________________________________ 3-36
Figure 3-7. Maintenance Cover ____________________________________________ 3-38
Figure 3-8. Waste Strainer________________________________________________ 3-39

List of Tables
Advanced Dicing Technologies Ltd.
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LIST OF TABLES
Table 1-1. Safety Labels __________________________________________________ 1-7
Table 2-1. Access Levels_________________________________________________ 2-19
Table 2-2. Graphical User Interface Description-1______________________________ 2-21
Table 2-3. Graphical User Interface Description-2______________________________ 2-23
Table 2-4. Axis Control Buttons ____________________________________________ 2-25
Table 3-1. Periodic Maintenance ___________________________________________ 3-28

ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual
Before You Begin
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1-1
Before You Begin
The following chapter introduces the Model 8020 System and
includes the following sections:
1.1 ....Introduction ......................................................page 1-2
1.2 ....Conventions ......................................................page 1-2
1.3 ....Safety Information ...........................................page 1-4
1.4 ....Reference Documents .......................................page 1-8
1.5 ....About this Manual............................................page 1-8

Before You Begin
Introduction
Advanced Dicing Technologies Ltd.
1-2
1.1 Introduction
ADT 8020 is a Fully Automatic Twin Dicing System with two facing spindles
that can simultaneously dice workpieces of up to 8-inch in diameter. It
operates with the ADT intuitive New graphic User Interface (NUI).
•Before you begin working with ADT 8020 Dicing Saw, carefully read the
following safety instructions.
•Before beginning a procedure, read the procedure through to the end.
Understanding the entire procedure prevents unnecessary loss of time
and error, and possible injury.
1.2 Conventions
The Conventions section explains basic symbols and navigation concept used
in this manual and includes a glossary of abbreviations and acronyms.
1.2.1 Symbols
The following symbols have been inserted on the left-hand side of the
operating instructions to make it easier for the User to perform procedures.
Symbol Description
Note: Information given in a note describes how the System
functions or provides a tip on how best to use it.
Caution: Information given in a message labeled “caution” refers
to the safe operation of the System and provides warnings where
the possibility for loss of data or damage to the equipment exists.
Danger: Information given in a message labeled “danger” warns
of possible hazard to personnel and extreme hazard to the Model.
1.2.2 Navigation
We have adopted the following shortened instruction form for navigating to
the various software elements.
Shortened Instruction Replaces
From the Main Menu screen, select:
Maintenance > System > Hardware
Configuration
From the Main Menu screen:
1) Press Maintenance; the Maintenance
screen opens.
2) Press System; the System view
opens.
3) Press Hardware Configuration; the
Hardware Configuration options list is
displayed.

ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual
Before You Begin
P/N 98020-9005-000-00
1-3
1.2.3 Abbreviations and Acronyms
Amp------- Ampere
BBD ------- Broken Blade Detector
ESD ------- Electrostatic Discharge Device
Gf ---------- Grams of force
GUI-------- Graphical User Interface
Hz---------- Hertz (frequency)
in. ---------- Inch
in. Hg----- Inch of Mercury (vacuum pressure unit)
kgf*cm --- Kilograms of force times lever length, in centimeters (torque unit)
mil --------- 0.001 inch
mm -------- Millimeter
MHS ------ Material Handling System
MPU ------ Main Power Unit
MTS ------- Material Transferring System
ms---------- Millisecond
NCH------- Non-Contact Height device
NUI-------- New User Interface
psi --------- Pounds per Square Inch
scfm------- Standard Cubic Feet per Minute (gas flow unit).
UPS ------- Interruptible Power Supply
UVL ------- Ultraviolet Light
V------------ Volts
VAC ------- AC Voltage
VDC ------- DC Voltage

Before You Begin
Safety Information
Advanced Dicing Technologies Ltd.
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1.3 Safety Information
Advanced Dicing Technologies Ltd. believes that the safety of personnel
working with and around our Systems is the most important consideration.
Before operating the system or performing maintenance operations, read and
be familiarized with the safety information:
•Obey and follow all warnings and cautions documented in the manual.
•Comply with all approved and established precautions for operating
electrical and mechanical equipment.
•Allow only trained and authorized personnel to perform maintenance
tasks.
•Verify that all power, air, and water facilities are turned off before
beginning maintenance procedures, or before replacing or repairing parts
(including inserting or removing connectors or boards).
1.3.1 Hazards
The following hazards are documented in the manual.
1.3.1.1 Electrical Shock
Danger
High voltage is present at points throughout the system. Contact can result in
injury or death. Before opening system covers or performing maintenance
tasks ensure that no voltage is present.
1) Power down the system.
2) Disconnect the AC power cord plug from the wall outlet and wait ten
minutes for any remaining current to dissipate.
3) Turn off the Uninterruptible Power Supply (UPS) on systems where a
UPS is present.