Advance acoustic Proterra LPG User manual

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Proterra™
INSTRUCTION FOR USE
INSTRUCTIONS D’UTILISATION
INSTRUCCIONES DE USO
INSTRUÇÕES DE USO
Advance models: 13300109 - 13300174
ENGLISH
FRANÇAIS
ESPAÑOL
PORTUGUÊS
33019864(3)2012-03
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INSTRUCTION FOR USE ENGLISH
33019864 - Proterra™ 1
TABLE OF CONTENTS
INTRODUCTION.............................................................................................................................................................. 2
MANUAL PURPOSE AND CONTENTS .......................................................................................................................................... 2
TARGET........................................................................................................................................................................................... 2
HOW TO STORE THIS MANUAL.................................................................................................................................................... 2
IDENTIFICATION DATA................................................................................................................................................................... 2
OTHER REFERENCE MANUALS................................................................................................................................................... 2
SPARE PARTS AND MAINTENANCE............................................................................................................................................. 2
CHANGES AND IMPROVEMENTS ................................................................................................................................................ 2
OPERATION CAPABILITIES ........................................................................................................................................................... 3
CONVENTIONS .............................................................................................................................................................................. 3
UNPACKING/DELIVERY ................................................................................................................................................. 3
SAFETY ........................................................................................................................................................................... 3
VISIBLE SYMBOLS ON THE MACHINE......................................................................................................................................... 4
SYMBOLS THAT APPEAR ON THIS MANUAL............................................................................................................................... 4
GENERAL INSTRUCTIONS............................................................................................................................................................ 5
HOPPER SAFETY SUPPORT ........................................................................................................................................................ 8
JACKING THE MACHINE................................................................................................................................................................ 8
MACHINE TRANSPORT ................................................................................................................................................................. 8
PUSHING/TOWING THE MACHINE............................................................................................................................................... 8
KNOW YOUR MACHINE ................................................................................................................................................. 9
MACHINE NOMENCLATURE ......................................................................................................................................................... 9
OPERATING CONTROLS..............................................................................................................................................................11
ACCESSORIES/OPTIONS............................................................................................................................................................ 12
TECHNICAL DATA......................................................................................................................................................................... 12
WIRING DIAGRAM........................................................................................................................................................................ 13
HYDRAULIC DIAGRAM ................................................................................................................................................................ 15
PREPARING THE MACHINE FOR USE ....................................................................................................................... 16
PRE-OPERATIONAL CHECKLIST................................................................................................................................................ 16
MAIN BROOM ............................................................................................................................................................................... 16
FUEL.............................................................................................................................................................................................. 16
OPERATING THE MACHINE ........................................................................................................................................ 17
BEFORE STARTING THE MACHINE ........................................................................................................................................... 17
STARTING AND STOPPING THE MACHINE ............................................................................................................................... 17
PARKING BRAKE.......................................................................................................................................................................... 18
SWEEPING ................................................................................................................................................................................... 18
HOPPER DUMPING...................................................................................................................................................................... 19
AFTER USING THE MACHINE..................................................................................................................................................... 20
MACHINE STORAGE.................................................................................................................................................................... 20
FIRST PERIOD OF USE ............................................................................................................................................................... 20
MAINTENANCE............................................................................................................................................................. 20
SCHEDULED MAINTENANCE TABLE ......................................................................................................................................... 21
MAIN BROOM MAINTENANCE .................................................................................................................................................... 22
SIDE BROOM MAINTENANCE..................................................................................................................................................... 24
DUST FILTER MAINTENANCE (PANEL FILTER)......................................................................................................................... 26
SKIRT MAINTENANCE ................................................................................................................................................................. 27
DUSTGUARD SYSTEM WATER FILTER CLEANING (OPTIONAL)............................................................................................. 27
HYDRAULIC OIL ........................................................................................................................................................................... 28
ENGINE OIL .................................................................................................................................................................................. 28
ENGINE AIR FILTER CLEANING.................................................................................................................................................. 29
ENGINE COOLANT....................................................................................................................................................................... 29
FUSE CHECK/REPLACEMENT/RESET....................................................................................................................................... 30
TROUBLESHOOTING................................................................................................................................................... 31
SCRAPPING .................................................................................................................................................................. 32
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ENGLISH INSTRUCTION FOR USE
2Proterra™ - 33019864
INTRODUCTION
NOTE
The numbers in brackets refer to the components shown in Machine Description chapter.
MANUAL PURPOSE AND CONTENTS
The purpose of this Manual is to provide the operator with all necessary information to use the machine properly, in a safe and
autonomous way. It contains information about technical data, safety, operation, storage, maintenance, spare parts and disposal.
Before performing any procedure on the machine, the operators and qualied technicians must read this Manual carefully. Contact
Advance in case of doubts concerning the interpretation of the instructions and for any further information.
TARGET
This Manual is intended for operators and technicians qualied to perform the machine maintenance.
The operators must not carry out operations reserved for qualied technicians. Advance will not be responsible for damages coming
from failure to follow these instructions.
HOW TO STORE THIS MANUAL
The Instructions for use Manual must be kept near the machine, inside an adequate case, away from liquids and other substances
that can cause damage to it.
IDENTIFICATION DATA
The machine model and serial number are shown on the plate (10) placed on the frame.
Product code and year of production are marked on the same plate.
The machine model and serial number are shown on the plate (31).
This information is useful when ordering machine and engine spare parts. Use the following table to write down the machine and
engine identication data.
MACHINE model ...............................................................................
PRODUCT code ................................................................................
MACHINE serial number ...................................................................
ENGINE model ..................................................................................
ENGINE serial number ......................................................................
OTHER REFERENCE MANUALS
– Engine Manual, supplied with the machine, to be considered an integral part of this Manual.
– The following Manuals are also available:
• Spare Parts List (supplied with the machine)
• Service Manual (that can be consulted at any Advance Dealer)
SPARE PARTS AND MAINTENANCE
All necessary operating, maintenance and repair procedures must be performed by qualied personnel or by Advance Service
Centers. Only original spare parts and accessories must be used.
Call Advance for service or to order spare parts and accessories, specifying the machine model, product code and serial number.
CHANGES AND IMPROVEMENTS
Advance constantly improves its products and reserves the right to make changes and improvements at its discretion without being
obliged to apply such benets to the machines that were previously sold.
Any change and/or addition of accessory must be approved and performed by Advance.
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INSTRUCTION FOR USE ENGLISH
33019864 - Proterra™ 3
OPERATION CAPABILITIES
This sweeper has been approved to clean/sweep compact and solid oors, in civil and industrial environments, under safe
operation conditions by a qualied operator.
CONVENTIONS
Forward, backward, front, rear, left or right are intended with reference to the operator’s position, while on the driver’s seat (32).
UNPACKING/DELIVERY
Upon delivery, carefully check that the packing and the machine are not damaged. In case of visible damages, keep the packing
and have it checked by the carrier that delivered it. Call the carrier immediately to ll in a damage claim.
– Check that the machine is equipped as follows:
• Sweeper Instructions for use Manual
• Engine Manual
• Sweeper Spare Parts List
– After removing the packing, remove the wooden blocks next to the wheels.
– Check the engine oil and coolant levels.
– Check the hydraulic oil level.
– Read the instructions in the Preparing the Machine For Use section of this manual, then ll the fuel tank.
– Place a ramp next to the front end of the pallet.
– Read the instructions in the Operating Controls and Operating the Machine sections of this manual and start the engine.
Slowly drive the machine forward down the ramp to the oor.
WARNING!
Use extreme caution when operating the sweeper.
Be certain to be thoroughly familiar with all of the operating instructions prior to using this sweeper.
In case of questions, contact a supervisor or local Advance Industrial Dealer.
Should the sweeper malfunction, do not attempt to correct the problem unless the supervisor directs you to do
so. Have a qualied company mechanic or an authorised Advance Dealer service person make any necessary
corrections to the equipment.
Use extreme care when working on this machine. Neckties, loose clothing, long hair, rings and bracelets can get
caught in moving parts.
Before working on the machine turn the ignition key (65) to “0”, remove the key, engage the parking and
disconnect the battery.
Use good common sense, practice good safety habits and pay attention to the yellow decals on this machine.
Drive the machine slowly on inclines. Use the brake pedal (35) to control machine speed while descending
inclines.
Do not turn the machine on an incline; drive straight up or down.
The maximum rated incline during transport with a 3 cylinder model is 17%.
SAFETY
The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary
precautions to safeguard people and property.
The operator’s cooperation is essential in order to prevent injury. No accident prevention program is effective without the total
cooperation of the person responsible for the machine operation. Most of the accidents that may occur while working or moving
around are caused by failure to comply with the simplest rules for exercising prudence. A careful and prudent operator is the best
guarantee against accidents and is essential for successful completion of any prevention program.
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ENGLISH INSTRUCTION FOR USE
4Proterra™ - 33019864
VISIBLE SYMBOLS ON THE MACHINE
WARNING!
Carefully read all the instructions
before performing any operation on the
machine.
DANGER!
Internal combustion engine.
Do not inhale exhaust gas fumes.
Carbon monoxide (CO) can cause brain
damage or death.
WARNING!
Do not wash the machine with
pressurized water.
X % WARNING!
Do not use the machine on slopes with
a gradient exceeding the specications.
WARNING!
Hot parts, danger of burns.
WARNING!
Moving parts.
WARNING!
Moving parts, danger of crushing.
WARNING!
Parts under voltage.
Presence of corrosive uids.
Jacking locations.
Hydraulic lifting system and/or safety
stands anchoring locations.
Greasing point.
SYMBOLS THAT APPEAR ON THIS MANUAL
DANGER!
It indicates a dangerous situation with risk of death for the operator.
WARNING!
It indicates a potential risk of injury for people or damage to objects.
CAUTION!
It indicates a caution or a remark related to important or useful functions. Pay careful attention to the
paragraphs marked by this symbol.
NOTE
It indicates a remark related to important or useful functions.
CONSULTATION
It indicates that it is necessary to consult the Instructions for use Manual before performing any procedure.
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INSTRUCTION FOR USE ENGLISH
33019864 - Proterra™ 5
GENERAL INSTRUCTIONS
Specic warnings and cautions to inform about potential damages to people and machine are shown below.
DANGER!
–Carbon monoxide (CO) can cause brain damage or death.
–The internal combustion engine of this machine can emit carbon monoxide.
–Do not inhale exhaust gas fumes.
–Only use indoors when adequate ventilation is provided, and with the help of an assistant.
DANGER!
–Before performing any maintenance, repair, cleaning or replacement procedure disconnect the battery
connector, remove the ignition key and engage the parking brake.
–This machine must be used by properly trained operators only.
–Sharp turns must be made at slowest possible speed. Avoid: abrupt turns on incline, turns when the hopper
is lifted.
–Do not lift the hopper when the machine is on incline. The machine loses stability on incline or when the
hopper is full. Regularly check the tire pressure.
–Do not wear jewels when working near electrical components.
–Keep the battery away from sparks, ames and incandescent material. During the normal operation explosive
gases are released.
–Do not work under the lifted machine without supporting it with safety stands.
–When working under the open hood, ensure that it cannot be closed by accident.
–Do not operate the machine near toxic, dangerous, ammable and/or explosive powders, liquids or vapors:
This machine is not suitable for collecting dangerous powders.
–Be careful, fuel is highly ammable.
–Do not smoke or bring naked ames in the area where the machine is refuelled or where the fuel is stored.
–Refuel outdoors or in a well-ventilated area, with the engine off.
–Avoid contact with skin and do not breathe in fuel vapors. Keep out of reach of children.
–Do not lay any object on the engine.
–Stop the engine before performing any procedure on it. To prevent the engine from starting accidentally,
disconnect the battery negative terminal.
–See also the SAFETY RULES in the Engine Manual, which is to be considered an integral part of this Manual.
–Lead batteries (WET) are installed on this machine, do not tilt the machine more than 30° from its horizontal
position to prevent the highly corrosive acid to leak out of the batteries. When the machine is to be tilted to
perform maintenance procedures, remove the batteries.
–Do not use the machine in case of gas leaks. Disconnect the fuel hose and replace the LPG tank. If the gas
leak persists, disconnect the fuel hose and contact the Advance Service Center.
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ENGLISH INSTRUCTION FOR USE
6Proterra™ - 33019864
WARNING!
–Carefully read all the instructions before performing any maintenance/repair procedure.
–When working near the hydraulic system, always wear protective clothes and safety glasses.
–Pay attention to hot parts when working near the engine, the mufer, the manifold and the cooler.
–Use only as shown in this Manual. Use only Nilsk’s recommended accessories.
–This machine is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the machine by a person responsible for they safety. Children should be
supervised to ensure that they do not play with the machine.
–Close attention is necessary when used near children.
–Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the machine
moving parts.
–Wear proper ear protection when using the machine.
–To avoid any unauthorized use of the machine, remove the ignition key.
–Do not leave the machine unattended without being sure that it cannot move independently.
–Do not use the machine on slopes with a gradient exceeding the specications.
–Do not tilt the machine more than the angle indicated on the machine itself, in order to prevent instability.
–Use only brooms supplied with the machine or those specied in the Instructions for use Manual. Using
other brooms could reduce safety.
–Before using the machine, close all doors and/or covers, as indicated in the Instructions for use Manual.
–Use the machine only where a proper lighting is provided.
–Working lights (optional) have to be used only to enhance visibility on the oor to be cleaned, but they do not
authorize anyone to use the sweeper in dark environments.
–If the machine is to be used where there are other people besides the operator, it is necessary to install the
pivoting light and the reverse gear buzzer (optional).
–Do not wash the machine with direct or pressurised water jets, or with corrosive substances.
–Do not use compressed air to clean this type of machine, except for the lters (see the relevant paragraph).
–While using this machine, take care not to cause damage to people and property.
–Do not lean liquid containers on the machine, use the relevant can holder.
–The machine storage temperature must be 32 °F and 104 °F (0 °C to +40 °C).
–The machine working temperature must be 32 °F and 104 °F (0 °C to +40 °C).
–The humidity must be between 30% and 95%.
–Always protect the machine against the sun, rain and bad weather, both under operation and inactivity
condition. Store the machine indoors, in a dry place. This machine must be used in dry conditions, it must
not be used or kept outdoors in wet conditions.
–Do not use the machine as a means of transport, or for pushing/towing.
–Do not allow the brooms to operate while the machine is stationary to avoid damaging the oor.
–In case of re, use a powder re extinguisher, not a water one.
–Do not bump into shelves or scaffoldings, particularly where there is a risk of falling objects.
–Adjust the operation speed to suit the oor conditions.
–Avoid sudden stops when the machine is going downhill. Avoid sharp turns. Drive at slow speed when going
downhill.
–This machine cannot be used on roads or public streets.
–Do not tamper with the machine safety guards.
–Follow the routine maintenance procedures scrupulously.
–Follow the routine maintenance procedures scrupulously.
–Do not allow any object to enter into the openings. Do not use the machine if the openings are clogged.
Always keep the openings free from dust, hairs and any other foreign material which could reduce the air
ow.
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INSTRUCTION FOR USE ENGLISH
33019864 - Proterra™ 7
WARNING!
–(Only for versions equipped with dust guard system) Pay attention during machine transport when
temperature is below freezing point. The water in the system tank or hoses could freeze and seriously
damage the machine.
–Do not remove or modify the plates afxed to the machine.
–In case of machine malfunctions, ensure that these are not due to lack of maintenance. Otherwise, request
assistance from the authorised personnel or from an authorised Service Center.
–In case of part replacement, order ORIGINAL spare parts from an authorised Dealer or Retailer.
–To ensure the proper and safe operation of the machine, have the scheduled maintenance, detailed in the
relevant chapter of this Manual, performed by the authorised personnel or an authorised Service Center.
–The machine must be disposed of properly, because of the presence of toxic-harmful materials (batteries,
oil, plastics, etc.), which are subject to standards that require disposal in special centres (see Scrapping
chapter).
–While the engine is running the silencer heats up. Do not touch the silencer to avoid serious scalding or re.
–Running the engine with an insufcient quantity of oil can seriously damage the engine. Check the oil level
with the engine off and the machine on a level surface.
–Never run the engine if the air lter is not installed, because the engine could be damaged.
–All engine servicing procedures should be performed by an authorised Dealer.
Only use original spare parts or parts of matching quality for the engine. Using spare parts of lower quality
can seriously damage the engine.
–See also the SAFETY RULES in the Engine Manual, which is to be considered an integral part of this Manual.
Guide lines to bacteria control and other dangers coming from the presence of microbes in the dust guard system
(optional).
WARNING!
To prevent the operators and other people from developing infections caused by microbes and Legionella that
may ourish in the dust guard system, take the following precautions:
–If possible, ll the tank with cold water (< 20 °C).
–DO NOT use stagnant water to ll the tank.
–DO NOT use recycled water, undrinkable water or water that has been in contact with the soil.
–Adjust and turn the nozzles towards the oor only, from preventing possible inhaling.
–Do not store the machine outdoors or near sources of heat.
–Do not over-ll the tank. Fill the tank sufciently so that it can be emptied by using the system.
–Empty the tank every 10 hours or once a week, according to the use.
–If the machine is not used for more than one week, empty the tank completely, and let it dry before storing it.
–If the tank cannot be cleaned regularly, consider using a biocide that can kill or exert a controlling effect on
Legionella bacteria. Biocide must be chosen according to the local regulations and must be used according
to the relevant instructions and cautions, to avoid that the personnel gets affected by dangerous chemical
substances.
–If chemical products have to be used in the water tank, it is mandatory to apply the relevant information and
caution labels of the product.
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