Advanced Energy Industries Pinnacle 10x6 kW User manual

U S ER
MANUAL
Fort Collins, CO 80525 USA
970.221.4670
[email protected]
1625 Sharp Point Drive
Advanced Energy Industries,Inc.
Pinnacle™ 10x6 kW
DeviceNet™, MDXL User
5702063-C
May 2000
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APPLIED MATERIALS EXHIBIT 1026

ii 5702063-C
Advanced Energy®
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User Manual
Pinnacle™ 10x6 kW
5702063-C
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Advanced Energy®
Read this entire manual and all other publications pertaining to the work to be performed
before you install, operate, or maintain this equipment. Practice all plant and product safety
instructions and precautions. Failure to follow instructions can cause personal injury and/or
property damage. All personnel who work with or who are exposed to this equipment must
take precautions to protect themselves against serious or possibly fatal bodily injury.
Advanced Energy Industries, Inc., (AE) provides information on its products and associated
hazards, but it assumes no responsibility for the after-sale operation of the equipment or the
safety practices of the owner or user. This equipment produces or uses potentially lethal high-
voltage, high-current, radio frequency (RF) energy. NEVER DEFEAT INTERLOCKS OR
GROUNDS.
All information herein is subject to periodic updates. Inquiries concerning this manual should
be directed to AE. Information provided by AE is believed to be correct and reliable.
However, no responsibility is assumed by AE unless otherwise expressly taken.
is a registered trademark of Advanced Energy Industries, Inc.
Advanced Energy is a registered trademark of Advanced Energy Industries, Inc.
AE is a registered trademark of Advanced Energy Industries, Inc.
DeviceNet is a trademark of Open DeviceNet Vendor Association, Inc, Boca Raton, FL
Pinnacle is a trademark of Advanced Energy Industries, Inc.
5/2/00©Copyright by Advanced Energy Industries Inc. All rights reserved. Without written
permission, no part of this manual covered by copyright herein may be reproduced or copied
in any form or by any means: graphic, electronic, or mechanical, including photocopying,
recording, taping, or information and retrieval systems. Written permission must be granted
by:
Advanced Energy Industries, Inc.
1625 Sharp Point Drive
Fort Collins, Colorado 80525 USA
WARNING
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5702063-C Table of Contents v
Pinnacle™ 10x6 kW
Chapter 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Read This Section! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Interpreting the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Type Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Icons (Symbols) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Product Safety/Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Conditions of Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Chapter 2. Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Output Impedance Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Output Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Microprocessor Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Arc-Suppression Feature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Housekeeping Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Output Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Logic Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Remote Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Chapter 3. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Coolant Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
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Chapter 4. I/O Communication and Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
User Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Pin-description Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
DeviceNet™Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Rotary Switches: Baud Rate and Addressing . . . . . . . . . . . . . . . . . . . . . . 4-5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Poll Command Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Response Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Explicit Messaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Rear Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Module Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Network Status LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Passive Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Active Front Panel/ Pinnacle Remote Panel . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Connecting to the Remote Active Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Understanding the Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Control Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Output Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Modify Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Regulation Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
On/Off Buttons & LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Arc LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Control Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Output Power Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Regulation Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Two-Line Output Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Modify Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Control Panel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
Understanding the Menu Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Using the Service Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Checking Service-type Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Checking the Total Energy Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Checking the Amount of Idle Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Checking the Number of Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
Checking the Number of Cycles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Debugging Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Checking Your Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . 4-23
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Checking Your Communications Card . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Checking Your Software Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Checking Your ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Checking Your Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
Using the Supply Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Setting the AE Bus Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Setting the Supply Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Setting the Panel Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
Selecting Remote or Local Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Selecting a Lock Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Selecting the Number of Clicks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Setting the Program Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Selecting the Supply to Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Using Process Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Monitoring Your Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Establishing a Minimum Process Voltage. . . . . . . . . . . . . . . . . . . . . . . 4-28
Setting an Out-of-Setpoint Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28
Changing the Target Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Setting Process Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
setting a strike voltage limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Setting a Maximum Limit for Output Voltage . . . . . . . . . . . . . . . . . . . 4-31
Setting the Maximum Limit for Output Current . . . . . . . . . . . . . . . . . . 4-31
Setting the Maximum Limit for Output Power . . . . . . . . . . . . . . . . . . . 4-32
Setting Arc Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Setting the Voltage Arc Trip Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Setting the Arc Count Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Viewing the Arc Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Selecting the Arc Handling Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Selecting Custom Arc Shutdown and Detect Times . . . . . . . . . . . . . . . 4-35
Enabling Arc Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Setting Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Setting the Ramp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Setting Joule Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
Using the Target Conditioning Cycle (TCC) . . . . . . . . . . . . . . . . . . . . 4-39
Setting the Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
Standard Serial (Flash) Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41
Standard Serial Port Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-42
Transmission Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Host/Pinnacle Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Communications Protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44
Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
Data (Data Bytes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
Checksum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-45
Creating an Ideal Communications Transaction. . . . . . . . . . . . . . . . . . . . 4-46
Understanding Command Status Response (CSR) Codes . . . . . . . . . . . . 4-47
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Host/Pinnacle Software Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
Unit Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-71
Chapter 5. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Meeting Spacing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Cooling Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Cabinet Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Making Rear Panel Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Connecting a Pinnacle Remote Active Panel. . . . . . . . . . . . . . . . . . . . . . . . 5-6
Connecting a Remote Passive Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Connecting for User Port Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Connecting to the Standard Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Connecting for Serial (Host) Port Control. . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Contactor Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Connecting for DeviceNet™Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Connecting Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Connecting Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
UHF Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Negative Output with three-terminal, Multi-contact Connector . . . . . . 5-13
Optimal Output Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Back Panel Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Chapter 6. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Operating Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Understanding Pinnacle™Arc Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Voltage Arc Trip Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
TCC Algorithm Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Target Type: Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Target Type: Non-Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Target Type: Custom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Arc Detect Delay Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Arc Shutdown Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Arc Recovery Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Arc Recovery Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Chapter 7. Troubleshooting and Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Before Calling AE Global Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
First Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Checks with the Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Checks with the Power On. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
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5702063-C Table of Contents ix
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Checks if the Output Does Not Turn On . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Help Code Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Passive Display Panel Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
LED Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Clearing the Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Error Code Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
AE Global Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Returning Units for Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
Authorized Returns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Warranty Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
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x Table of Contents 5702063-C
Advanced Energy®
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5702063-C List of Figures xi
Pinnacle™10x6 kW
Figure 2-1. Pinnacle functional block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Figure 3-1. Side A: 10 kW operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Figure 3-2. Side B: 6 kW Operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Figure 3-3. Side A: 10 kW impedance range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Figure 3-4. Side B: 6 kW Impedance range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Figure 4-1. 15-pin User port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Figure 4-2. DeviceNet™port with pin designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Figure 4-3. DeviceNet rotary switches and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Figure 4-4. Remote active panel connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
Figure 4-5. Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
Figure 4-6. Control panel main menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Figure 4-7. Service menu map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
Figure 4-8. Supply menu map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
Figure 4-9. Process menu map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
Figure 4-10. Standard Serial port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
Figure 4-11. Graphic representation of a message packet . . . . . . . . . . . . . . . . . . . . . . . . . .4-44
Figure 4-12. Communications transaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-46
Figure 4-13. Communications transaction example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-48
Figure 4-14. Passive front panel (front view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-71
Figure 4-15. Active front panel (front view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-72
Figure 4-16. Remote panel (front view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-73
Figure 4-17. Remote panel (rear view) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-74
Figure 4-18. Remote panel (dimensions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-75
Figure 5-1. Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Figure 5-2. Top, side, and inter-unit clearance for Pinnacle units stacked in a cabinet . . . . .5-5
Figure 5-3. Contactor interlock connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Figure 5-4. Rear view of UHF output connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-11
Figure 5-5. UHF connector and sleeve assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-11
Figure 5-6. Rear view of UHF connector housing with interlock (back plate removed) . .5-12
Figure 5-7. Recommended mating connector and cable for UHF output . . . . . . . . . . . . . .5-12
Figure 5-8. Three-terminal, multi-contact, pluggable connector for 6 kW . . . . . . . . . . . . .5-13
Figure 5-9. Three-terminal, multi-contact, pluggable connector for 10 kW . . . . . . . . . . . .5-14
Figure 5-10. Optimal output connection for 6 kW using triax cable . . . . . . . . . . . . . . . . . .5-14
Figure 5-11. Optimal output connection for 10 kW using triax cable . . . . . . . . . . . . . . . . .5-15
Figure 5-12. Two styles of cables for optimal output connection . . . . . . . . . . . . . . . . . . . .5-16
Figure 5-13. Passive and active front panel (rear view) . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
List of Figures
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xii List of Figures 5702063-C
Advanced Energy®
Page 12 of 160

5702063-C List of Tables xiii
Pinnacle™10x6 kW
Table 1-1. Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Table 1-2. Safety Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Table 3-1. Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Table 3-2. Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Table 3-3. Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Table 3-4. Climatic Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Table 3-5. Coolant Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
Table 4-1. User Port Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Table 4-2. DeviceNet™Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Table 4-3. Structure of the poll command message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Table 4-4. Structure of the poll command message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Table 4-5. MOD Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Table 4-6. Network Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Table 4-7. Passive Display Panel Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Table 4-8. Display Panel LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Table 4-9. Remote Panel Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
Table 4-10. Strike Voltage Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-31
Table 4-11. Target Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
Table 4-12. Serial Port Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
Table 4-13. Command Status Response (CSR) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-47
Table 4-14. Host Port Commands (not available with DeviceNet) . . . . . . . . . . . . . . . . . . .4-49
Table 5-1. Minimum CFM Required for a Pinnacle Supply . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Table 5-2. Approximate Cooling Requirements for Three Supplies Mounted in a Cabinet .5-4
Table 7-1. Help Code Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
Table 7-2. Passive Display Panel Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7
Table 7-3. Troubleshooting LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7
Table 7-4. Error Code Troubleshooting Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
Table 7-5. AE Global Support Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17
List of Tables
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xiv 5702063-C
Advanced Energy®
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5702063-C Introduction 1-1
Chapter
Pinnacle™10x6 kW Chapter
1
1Introduction
READ THIS SECTION!
We know that some of you want to operate your Pinnacle supply now and that you don’t feel
you have time to read the entire manual. Below is a list of manual subsections you must read
before getting started.
•“Theory of Operation”on page 2-2
•“Electrical Specifications”on page 3-4
•“Operating Overview”on page 6-1
In addition, we recommend that you scan “Interpreting the Manual”on page 1-1. This section
explains the type conventions (what it means when a word appears in capitalized italic type,
for instance) and icon (symbol) definitions.
INTERPRETING THE MANUAL
Type Conventions
To help you quickly find what is being discussed, the manual presents certain words and
phrases in type that are different from the rest of the text. We use the following type
conventions:
•Pin and signal names appear in capitalized italics (DUTY CYCLE.A).
•Labels that are on the unit (switches, indicators, etc.) generally appear in boldface capital
letters (MODIFY). Exceptions are port names, which simply begin with a capital letter
(User port).
•Functions are printed in boldface lowercase letters (analog input filtering).
Icons (Symbols)
This symbol represents important notes concerning potential harm to
people, this unit, or associated equipment. It is found whenever needed in
the manual.
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1-2 Introduction 5702063-C
Advanced Energy®
We include this symbol in Danger, Warning, and Caution boxes to identify specific levels of
hazard seriousness.
The following symbols could appear on labels on your unit.
•Hazardous Voltage
•Short circuit protected
•High voltage
•Protective earth ground
This box identifies hazards that could result in severe personal injury or death.
This box identifies hazards or unsafe practices that could result in personal injury.
This box identifies hazards or unsafe practices that could result in product or property
damage.
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5702063-C Introduction 1-3
Pinnacle™10x6 kW
•Earth ground
•Warning (refer to manual)
•CE label
•Non-ionizing radiation
•Hot surface
•NRTL /C label
SAFETY
Do not attempt to install or operate this equipment if you have not first acquired proper
training.
•Ensure that this unit is properly grounded.
•Ensure that all cables are properly connected.
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1-4 Introduction 5702063-C
Advanced Energy®
•Verify that input line voltage and current capacity are within specifications before turning
on the power supply.
•Use proper ESD precautions.
•BE CAREFUL AROUND THIS EQUIPMENT.
PRODUCT SAFETY/COMPLIANCE
This product is designed to meet and is tested for compliance to the following standards and
directives.
Directives
The following tables list the Electromagnetic Compatibility (EMC) and Safety directives.
Standards
This device has been tested for and complies with the following Safety and EMC standard(s):
•UL 1950/CSA C22.2 No. 950
•EN 50178
•EN 50082-2
RISK OF DEATH OR BODILY INJURY. Disconnect all sources of input power
before working on this unit or anything connected to it.
Table 1-1. Electromagnetic Compatibility (EMC)
Directive Description
89/336/EEC EC Council directive on the approximation of the laws of the
Member States relating to electromagnetic compatibility (EMC
Directive)
47 CFR Part 18 Code of Federal Regulations—Limits and Methods of
Measurement of Radio Interference Characteristics of Industrial,
Scientific, and Medical Equipment
Table 1-2. Safety Directives
Directive Description
73/23/EEC EC Council directive on the harmonization of the laws of the
Member States relating to electrical equipment designed for use
within certain voltage limits (LVD—Low Voltage Directive)
SEMI S2-0200 Safety Guidelines for Semiconductor Manufacturing Equipment
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5702063-C Introduction 1-5
Pinnacle™10x6 kW
•EN 55011 (Class A, Group 2)(CISPR 11)
This device must be installed and used only in compliance with the standards listed in addition
to VDE 0113, EN 60204 (IEC 204), and applicable requirements.
For more information, refer to the letter of conformance (US) or declaration of conformity
(EU) accompanying the product.
Installation Requirements
Conditions of Use
To be in compliance with the stated directives and standards, you must meet the following
conditions of use.
•This device must be used in an overvoltage category II installation only.
•Before making any other connection, connect the auxiliary protective earth ground
conductor on the rear panel.
•Use only a shielded cable on the input power connector.
•Use only a shielded power cable on the output power connector.
•
•Non-standard connectors for input and/or output power must be inaccessible to the user.
•If your unit does not have a circuit breaker, install and operate it with an AE-approved
circuit breaker on the ac input to provide the required over-current protection.
Operating and maintenance personnel must receive proper training before installing,
troubleshooting, or maintaining high-energy electrical equipment. Potentially lethal
voltages could cause death, serious personal injury, or damage to the equipment.
Ensure that all appropriate safety precautions are taken.
Install and operate this device only in a pollution degree 1 environment, which means
an indoor location such as a computer room, office, or factory floor where either no
pollution or only dry, non-conductive pollution occurs. (The pollution has no effect on
operation.)
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1-6 Introduction 5702063-C
Advanced Energy®
Page 20 of 160