Advantech ACP-2010MB User manual

ACP-2010MB
2U-High Rackmount Chassis for
ATX / MicroATX Motherboard
User Manual

ACP-2010MB User Manual ii
Copyright
The documentation and the software included with this product are copy-
righted 2006 by Advantech Co., Ltd. All rights are reserved. Advantech
Co., Ltd. reserves the right to make improvements in the products
described in this manual at any time without notice. No part of this man-
ual may be reproduced, copied, translated or transmitted in any form or
by any means without the prior written permission of Advantech Co., Ltd.
Information provided in this manual is intended to be accurate and reli-
able. However, Advantech Co., Ltd. assumes no responsibility for its use,
nor for any infringements of the rights of third parties, which may result
from its use.
Acknowledgements
Intel®, Pentium® 4, and Celeron® are trademarks of Intel Corporation.
The ACP-2010, AIMB-764, AIMB-762, AIMB-760, AIMB-750, AIMB-
744, AIMB-742, AIMB-740, AIMB-562, AIMB-560, AIMB-552,
AIMB-550, are trademarks of Advantech Co., Ltd. All other product
names or trademarks are the properties of their respective owners.
On-line Technical Support
For technical support and service, please visit our support website at:
http://www.advantech.com/support
Part No. 2002201000 1st Edition
Printed in China January 2007

iii
Safety Instructions
1. Read these safety instructions carefully
2. Keep this user manual for later reference.
3. Disconnect this equipment from AC outlet before cleaning. Do not
use liquid or spray detergents for cleaning.
4. For pluggable equipment, the power outlet shall be installed near
the equipment and shall be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Drop-
ping it or letting it fall could cause damage.
7. Do not leave this equipment in an environment unconditioned
where the storage temperature under 0° C (32° F) or above 40° C
(104° F), it may damage the equipment.
8. The openings on the enclosure are for air convection hence protects
the equipment from overheating. DO NOT COVER THE OPEN-
INGS.
9. Make sure the voltage of the power source is correct before con-
necting the equipment to the power outlet.
10. Place the power cord such a way that people can not step on it. Do
not place anything over the power cord. The voltage and current
rating of the cord should be greater than the voltage and current rat-
ing marked on the product.
11. All cautions and warnings on the equipment should be noted.
12. If the equipment is not used for long time, disconnect it from the
power source to avoid being damaged by transient over-voltage.
13. Never pour any liquid into ventilation openings. This could cause
fire or electrical shock.
14. Never open the equipment. For safety reasons, the equipment
should be opened only by qualified service personnel.
15. If any of the following situations arises, get the equipment checked
by service personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.

ACP-2010MB User Manual iv
d. The equipment does not work well or you cannot get it to
work according to user manual.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
16. CAUTION: The computer is provided with a battery-powered real-
time clock circuit. There is a danger of explosion if battery is incor-
rectly replaced. Replace only with same or equivalent type recom-
mended by the manufacture. Discard used batteries according to the
manufacturer's instructions.
17. THE COMPUTER IS PROVIDED WITH CD DRIVES COMPLY
WITH APPROPRIATE SAFETY STANDARDS INCLUDING
IEC 60825.
18. This device complies with Part 15 of the FCC rules. Operation is
subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including
interference that may cause undesired operation.
19. CAUTION: Always completely disconnect the power cord from
your chassis whenever you work with the hardware. Do not make
connections while the power is on. Sensitive electronic components
can be damaged by sudden power surges.
20. CAUTION: Always ground yourself to remove any static charge
before touching the motherboard, backplane, or add-on cards. Mod-
ern electronic devices are very sensitive to static electric charges.
As a safety precaution, use a grounding wrist strap at all times.
Place all electronic components on a static-dissipative surface or in
a static-shielded bag when they are not in the chassis.
21. CAUTION: Any unverified component could cause unexpected
damage. To ensure the correct installation, please always use the
components (ex. screws) provided with the accessory box.
CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT

v
A Message to the Customer
Advantech customer services
Each and every Advantech product is built to the most exacting specifica-
tions to ensure reliable performance in the harsh and demanding condi-
tions typical of industrial environments. Whether your new Advantech
equipment is destined for the laboratory or the factory floor, you can be
assured that your product will provide the reliability and ease of operation
for which the name Advantech has come to be known. Your satisfaction
is our primary concern. Here is a guide to Advantech’s customer services.
To ensure you get the full benefit of our services, please follow the
instructions below carefully.
Technical support
We want you to get the best performance possible from your products. If
you run into technical difficulties, we are here to help. For the most fre-
quently asked questions, you can easily find answers in your product doc-
umentation. These answers are normally a lot more detailed than the ones
we can give over the phone.
Please consult this manual first. If you still cannot find the answer, gather
all the information or questions that apply to your problem, and with the
product close at hand, call your dealer. Our dealers are well trained and
ready to give you the support you need to get the most from your Advan-
tech products. In fact, most problems reported are minor and can be easily
solved over the phone.
In addition, free technical support is available from Advantech engineers
every business day. We are always ready to give advice about application
requirements or specific information on the installation and operation of
any of our products.

ACP-2010MB User Manual vi
Product Warranty
Advantech warrants to you, the original purchaser, that each of its prod-
ucts will be free from defects in materials and workmanship for two years
from the date of purchase.
This warranty does not apply to any products which have been repaired or
altered by persons other than repair personnel authorized by Advantech,
or which have been subject to misuse, abuse, accident or improper instal-
lation. Advantech assumes no liability under the terms of this warranty as
a consequence of such events.
If an Advantech product is defective, it will be repaired or replaced at no
charge during the warranty period. For out-of-warranty repairs, you will
be billed according to the cost of replacement materials, service time and
freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered, forex-
ample, type of PC, CPU speed, Advantech products used, other
hardware and software used, etc. Note anything abnormal and list
any on-screen messages you get when the problem occurs.
2. Call your dealer and describe the problem. Please have your man-
ual, product, and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return
material authorization) number from your dealer. This allows us to
process your return more quickly.
4. Carefully pack the defective product, a fully-completed Repairand
Replacement Order Card and a photocopy proof of purchase date
(such as your sales receipt) in a shippable container. A product
returned without proof of the purchase date is not eligible for war-
ranty service.
5. Write the RMA number visibly on the outside of the package and
ship it prepaid to your dealer.

vii
Initial Inspection
When you open the carton, please make sure that the following materials
have been shipped:
• ACP-2010MB Chassis
• User Manual
• Warranty Card
• Accessory box with a package of screws (for fastening the mother-
board, optical disk drive, other disk drives, ear handles, etc.), a pair
of keys, a USB cap, a PS/2 cap, a stand-off bracket, a pair of ear
handles.
If any of these items are missing or damaged, contact your distributor or
sales representative immediately. We have carefully inspected the ACP-
2010MB mechanically and electrically before shipment. It should be free
of marks and scratches and in perfect working order upon receipt. As you
unpack the ACP-2010MB, check it for signs of shipping damage. (For
example, damaged box, scratches, dents, etc.) If it is damaged or it fails to
meet the specifications, notify our service department or your local sales
representative immediately. Also, please notify the carrier. Retain the
shipping carton and packing material for inspection by the carrier. After
inspection, we will make arrangements to repair or replace the unit.

ix
Contents
Chapter 1 General Information ........................................2
1.1 Introduction ....................................................................... 2
1.2 Specifications .................................................................... 2
1.3 Power Supply Options....................................................... 3
Table 1.1 Power supply options................................ 3
1.4 Environment Specifications .............................................. 4
Table 1.2 Environment specifications ...................... 4
1.5 Dimension Diagram .......................................................... 5
Figure 1.1 Dimension diagram................................... 5
Chapter 2 System Setup.....................................................8
2.1 Removing the Chassis Cover ............................................ 8
Figure 2.1 Removing the chassis top cover ............... 8
2.2 Installing the Motherboard ................................................ 9
Figure 2.2 Yellow label indicating copper stub
locations ................................................. 9
Figure 2.3 Stand-off bracket .................................... 10
Figure 2.4 Installing a motherboard......................... 10
2.3 Installing Riser Card and Add-on Card........................... 11
Figure 2.5 Installing the riser card ........................... 11
Figure 2.6 Installing the add-on card ....................... 11
2.4 Installing Disk Drives...................................................... 12
2.4.1 Installing HDD, Optical Disk Drive, and FDD ............ 12
Figure 2.7 Installing the internal HDD .................... 12
Figure 2.8 Installing the optical disk drive and 3.5"
FDD...................................................... 13
2.5 Attaching the Ears and Handles ...................................... 14
Figure 2.9 Attaching the ears and handles ............... 14
Chapter 3 Operation ........................................................16
3.1 The Front Panel ............................................................... 16
Figure 3.1 Front panel with door closed .................. 16
Figure 3.2 Front panel with door open..................... 16
3.1.1 Switch, Button and I/O Interfaces................................. 16
3.1.2 LED Indicators for System Status ................................ 17
Table 3.1 LED indicator functions ......................... 17
3.2 The Rear Panel ................................................................ 18
Figure 3.3 Rear panel with standard I/O brackets.... 18
Figure 3.4 Rear panel with low profile I/O brackets 18
3.3 Replacing the Cooling Fan.............................................. 19
3.3.1 Replacing the fan .......................................................... 19
Figure 3.5 Replacing the cooling fan ....................... 19

3.4 Cleaning the Filters ......................................................... 20
Figure 3.6 Replacing the filters................................ 20
3.5 Replacing the Power Supply ........................................... 21
3.5.1 Replacing the Power Supply......................................... 21
Figure 3.7 Replacing the power supply ................... 21
Chapter 4 Alarm Module.................................................24
4.1 Alarm Board Layout........................................................ 24
Figure 4.1 Alarm board layout................................. 24
4.2 Alarm Board Specifications ............................................ 25
4.2.1 Connectors & Pin Definition ........................................ 25
Table 4.1 CN1, Auxiliary external power connector,
standard mini 4-Pin power connector ..25
Table 4.2 CN4, Thermal sensor (LM75) connector 25
Table 4.3 CN13, Voltage detect. input connector .. 26
Table 4.4 CN16, Power good input connector ....... 26
Table 4.5 CN17, Alarm reset connector ................. 26
Table 4.6 CN18, Output connector to LED board.. 26
Table 4.7 CN26, HDD LED connector .................. 26
Table 4.8 FAN1~FAN7, Fan connectors................ 26
Table 4.9 J1, External buzzer ................................. 27
Table 4.10 SW1, Fan number select switch ............. 27
4.3 Switch Settings................................................................ 28
4.3.1 Fan Number Setting ...................................................... 28
Table 4.11 SW2, Fan number setting ....................... 28
4.4 Thermal Sensor ............................................................... 29
Figure 4.2 Thermal sensor location.......................... 29
Figure 4.3 Thermal sensor module .......................... 29
Table 4.12 CN1 & CN2, Temperature sensor
connector.............................................. 30
Table 4.13 SW2, Thermal sensor I.D. setting........... 30
Appendix A Exploded Diagram and Parts List ................32
Figure A.1 Exploded diagram................................... 32
Table A.1 Parts List ................................................. 32
Appendix B Motherboard and Riser Card Options.........34
B.1 Motherboard Options ...................................................... 34
Table B.1 ATX motherboard options...................... 34
Table B.2 MicroATX motherboard options ............ 35
B.2 Riser Card Options .......................................................... 35
Table B.3 Riser card options ................................... 35

1
CHAPTER
General Information

ACP-2010MB User Manual 2
Chapter 1 General Information
1.1 Introduction
The ACP-2010MB is a 2U-high rackmount industrial computer chassis.
It meets a variety of application needs for filing, printing, e-mails and
webserving. This powerful computing platform is suitable for mission-
critical computer telephony applications, industrial automation, and fac-
tory management. A wide range of standard computing peripherals can be
integrated with the chassis to meet different application needs for opera-
tion under harsh conditions 24 hours a day, 7 days a week.
1.2 Specifications
• Construction: Heavy-duty steel
• Disk Drive Capacity: One 5.25" disk drive bay and three 3.5" disk
drive bay (for FDD or internal HDD)
• LED Indicators on Front Panel: Bi-color LEDs (green/red) for
Power, Temperature, and Fan status; single-color LEDs (green) for
HDD activity.
• Switch and Buttons on Front Panel: Power switch, System Reset
button and Alarm Reset button.
• Front I/O Interfaces: Dual USB ports and PS/2 connector
• Rear I/O Interfaces: Reserved two 9-pin D-SUB openings
• Security Protection: The storage system, power switch, system
reset button and alarm reset button are all behind the lockable door.
• Cooling System: Two 8 cm x 8 cm (47 CFM) hot-swappable cool-
ing fans.
• Air Filters: Two easily maintained reusable filters near the front of
the system fan and behind the front door.
• Weight: 13 kg (28.6 lbs)
• Dimensions (W x H x D): 482 x 88 x 480 mm (19" x 3.46" x 18.9")

3 Chapter1
1.3 Power Supply Options
Table 1.1: Power supply options
Model Name 1757000007G 1757000105G
Watt 300 W (ATX, PFC)
(single PS/2)
400 W (ATX, PFC)
(single PS/2)
Input rating 100 ~ 240 Vac
(Full range)
100 ~ 240 Vac
(Full range)
Output voltage +5V @ 35A, +3.3V @ 20A,
+12V @ 16A, -5V @ 0.5A,
-12V @ 1A, +5Vsb @ 2A
+5V @ 25A, +3.3V @ 20A,
+12V @ 28A, -5V @ 0.5A,
-12V @ 0.5A, +5Vsb @ 2A
Minimum load +5V @ 3A, +3.3 V @ 1A,
+12V @ 2A, -5V @ 0.05A,
-
12V @ 0.05A, +5Vsb @ 0.1A
+5V @ 3A, +3.3 V @ 1A,
+12V @ 2A, +5Vsb @ 0.1A
MTBF 97,800 hours @ 25° C 100,000 hours @ 25°C
Safety UL/TUV/CB/CCC UL/TUV/CB/CCC

ACP-2010MB User Manual 4
1.4 Environment Specifications
Table 1.2: Environment specifications
Environment Operating Non-operating
Temperature 0 to 40°C (32 to 104°F) -20 to 60°C (-4 to 140°F)
Humidity 10 to 85% @ 40°C,
non-condensing
10 to 95% @ 40°C,
non-condensing
Vibration 1G rms 2G
Shock 10G with 11 ms duration,
half sine wave 30G
Altitude 0 to 3,048 m (0 ~ 10,000 ft)
Safety CE compliant

5 Chapter1
1.5 Dimension Diagram
Figure 1.1: Dimension diagram
unit: mm [inch]

2
CHAPTER
System Setup

ACP-2010MB User Manual 8
Chapter 2 System Setup
The following procedures instruct users to install a motherboard, add-on
cards, and disk drives into the ACP-2010MB. Refer to Appendix A, the
Exploded Diagram and the Parts List for more detailed information about
the parts of the ACP-2010MB.
2.1 Removing the Chassis Cover
To remove the cover, please proceed as below.
1. Loosen six screws on the rear and both sides of the top cover.
2. Pull the L-type chassis top cover backwards and then lift it up.
Figure 2.1: Removing the chassis top cover
Note: Use caution when installing or operating
the components with the chassis open. Be
sure to turn off the power, unplug the power
cord and ground yourself by touching the
metal chassis before you handle any com-
ponents inside the machine.

9 Chapter2
2.2 Installing the Motherboard
To install the motherboard, please proceed as follows:
1. A yellow label is located inside of the chassis bottom. (see Figure
2.2) The label shows the stand-off bracket locations for attaching
specific Advantech motherboards.
Figure 2.2: Yellow label indicating copper stub locations
Note: Use caution when installing a motherboard. It's
highly recommended to integrate the Advantech
motherboard series with the ACP-2010MB to
ensure the quality, safety and smooth operation
of the air flow design.
AIMB-744
AIMB-750
AIMB-760
AIMB-542
AIMB-762
AIMB-554
AM
AIMB-556
AIMB-560
AIMB-562
AIMB-764
AIMB-742
AIMB-740
The STAND-OFF bracket is in
the accessory box.Be sure
to attach the necessary
bracket on the chassis .

ACP-2010MB User Manual 10
2. Users can find the stand-off bracket (see Figure 2.3) in the acces-
sory box. Be sure to follow the instruction and fasten the mother-
board onto the chassis with the stand-off bracket locations.
3. Attach the motherboard I/O shielding onto the rear plate first. Then
fasten the motherboard onto the chassis. (see Figure 2.4)
4. Connect the 20-pin (or 24-pin) ATX power connector and the 4-pin
+12V power connector from the power supply to the motherboard
5. Connect the 9-pin USB wire, PS/2 wire, Power switch wire, and the
System Reset switch wire from the chassis to the motherboard.
Figure 2.3: Stand-off bracket
Figure 2.4: Installing a motherboard