Advantech IPC-616 User manual

IPC-616
14-slot Fault-resilient
IPC Chassis
User's Manual

Copyright notice
This document is copyrighted, April 2000, by Advantech Co., Ltd. All rights are reserved. Advantech
Co., Ltd. reserves the right to make improvements to the products described in this manual at any time
without notice.
No part of this manual may be reproduced, copied, translated or transmitted in any form or by any
means without the prior written permission of Advantech Co., Ltd. Information provided in this
manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no respon-
sibility for its use, nor for any infringements of the rights of third parties which may result from its use.
Acknowledgments
IPC-616, PCA-6114P4-B, PCA-6113P4R, PCA-6114P7 and PCA-6114P10 are all trademarks of
Advantech Co., Ltd.
Note: The information in this manual is provided for reference only. Advantech does not
assume any liability arising out of the application or use of the information or
products described herein.This manual is subject to change without notice.
Part No. 2002061620
3rd Edition Printed in Taiwan April 2000

ContentsContents
ContentsContents
Contents
Chapter 1 General Information .................................................. 1
1.1 Introduction..........................................................................................................1
1.2 Specifications ......................................................................................................1
1.3 Dimensions..........................................................................................................4
Chapter 2 System Setup .......................................................... 5
2.1 Removing the Cover............................................................................................5
2.2 Removing the Handles ........................................................................................6
2.3 Adding Your Disk Drives .....................................................................................6
2.4 The Hold-down Clamp.........................................................................................7
2.5 Replacing the Filter .............................................................................................8
2.6 Attaching the Backplane to the Backplane Bracket.............................................9
Chapter 3 Fault-resilient Functions ........................................... 10
3.1 Introduction........................................................................................................10
3.2 Fault Detection and Alarm Notification ..............................................................10
3.3 Visible and Audible Alarms................................................................................11
3.4 Overheating Sensor ..........................................................................................11
Appendix A Passive Backplanes................................................ 12
A.1 PCA-6114P4-B: 9 ISA / 4 PCI / 1 PICMG-slot Backplane.................................12
A.2 PCA-6113P4R: 8 ISA / 4 PCI / 1 PICMG-slot Backplane..................................13
A.3 PCA-6114P7: 6 ISA / 7 PCI / 1 PICMG-slot Backplane ....................................14
A.4 PCA-6114P10: 3 ISA / 10 PCI / 1 PICMG-slot Backplane ................................15
Appendix B Exploded Diagram and Parts Ordering Guide................... 16
B.1 Exploded Diagram.............................................................................................16
B.2 Parts Ordering Guide ........................................................................................17
Appendix C Safety Instructions ................................................. 18
C.1 English ..............................................................................................................18
C.2 German - Wichtige Sicherheishinweise.............................................................19

IPC-616 User's Manual 1
Chapter 1 General Information
1.1 Introduction
The IPC-616 is a PC/ATX-compatible computer designed for industrial applications. This rugged,
all-steel chassis meets the EIA RS-310C 19" rackmount standard. The unit includes a 14-slot PC-bus
compatible passive backplane, a high-efficiency 300-watt switching power supply, and hot-swap
cooling fans, all in a single compact chassis.
A fault detection and alarm notification system is provided in the IPC-616. It monitors its own hard-
ware status, including temperature, cooling fans, and power.
The IPC-616 withstands shock, vibration, dust, and a wide range of operating temperatures in harsh
industrial environments. The chassis is positively pressurized by two filtered hot-swap cooling fans to
exclude dust and dirt. A lockable door protects drives and switches from tampering and foreign parti-
cles.
1.2 Specifications
General
•Construction: Heavy-duty steel
•Disk drive capacity: Three half-height and one 3.5" front-accessible disk drives. Also one internal
3.5" HDD
•Cooling system: Two 53 CFM speed-sensored hot-swap cooling fans with air filter
•Controls: System reset, power on/off, and alarm reset all on the front panel
•Status indicators: Single color LEDs (green) for +3.3 V, +5 V, +12 V, -5 V, -12 V and HDD
activity. Bicolor LEDs (green/red) for power failure, fan failure and overheating
•Speaker: One 8 ohm speaker on alarm board
•Dimensions (W x D x H): 482 x 478 x 177 mm (19" x 18.8" x 7")
•Weight: 16 kg (35.2 lb)
•Paint color: Black (2U, 2X, fabric texture) for front bezel only, nickelplating for rest of chassis
Passive backplanes
Model Name Slots per Segment
( ISA / PCI / CPU) Segment
PCA-6114P4-B 9 ISA / 4 PCI/ 1 CPU Single
PCA-6114P7 6 ISA / 7 PCI/ 1 CPU Single
PCA-6114P10 3 ISA / 10 PCI / 1 CPU Single
PCA-6113P4R 8 ISA / 4 PCI/ 1 CPU Single

2 IPC-616 User's Manual
Power supplies
PS-300ATX
•Output rating: 300 watts (max.)
•Input voltage: 90 ~ 130 VAC or 180 ~ 265 VAC @ 47 ~ 63 Hz, switchable
•Output voltages:
+5 V @ 30 A, +12 V @ 13 A, -5 V @ 0.5 A, -12 V @ 0.8 A, +3.3 V @ 26 A, +5 VSB @ 2 A
•Minimum load: +5 V @ 1 A, +12 V @ 0.2 A
•MTBF: 100,000 hours @ 25° C, full load
•Safety: UL, CSA, CE, NOROIC CENELEC, CB approved
•EMI: FCC, VDE, CISPR 22
PS-310-DC48
•Output rating: 310 watts (max.)
•Input voltage: -38 ~ -58 VDC
•Output voltages: +5 V @ 25 A, +12 V @ 10 A, -5 V @ 1 A, -12 V @ 5 A
•Minimum load: +5 V @ 3 A, +12 V @ 1 A
•MTBF: 100,000 hours @ 25° C
•Safety: UL approved
•EMI: CE compliant
Installation notes
The IPC-616 is designed to permit the connection of the earthed conductor of the DC supply circuit to
the earthing conductor of the IPC-616's chassis.
If this connection is made, make sure that:
1. The IPC-616 is connected directly to the DC supply system earthing electrode conductor, or to a
bonding jumper from an earthing terminal bar or bus to which the DC supply system earthing
electrode conductor is connected.
2. The IPC-616 is located not only in the same immediate area (such as adjacent cabinets) as any other
equipment that has a connection between the earthed conductor of the same DC supply circuit.and
the earthing conductor, but also in the same immediate area as the point of earthing of the DC
system. The DC system must not be earthed elsewhere.
3. The DC supply source is located within the same premises as the IPC-616.
4. No switching or disconnecting device is installed in the earthed circuit conductor between the DC
source and the point of connection of the earthing electrode conductor.
Warning: Due to the high wattage of the IPC-616, users must not remove the top cover of
the chassis. If users need to install or remove any device in the IPC-616, they
should consult qualified technical personnel.

IPC-616 User's Manual 3
Environmental specifications
•Operating temperature: 0 ~ 40° C (32 ~ 104° F)
•Relative humidity: 10 ~ 95% @ 40°C, non-condensing
•Vibration (operating): 5 ~ 500 Hz, 1 G rms for random vibration
•Shock (operating): 10 G acceleration peak (11 msec. duration)
•Safety: UL, C-UL approved
•CE compliant

4 IPC-616 User's Manual
1.3 Dimensions
Unit: mm (inches)

IPC-616 User's Manual 5
Chapter 2 System Setup
Setting up your IPC-616 requires only a screwdriver and a small amount of time. Before you begin,
you should also gather together all of the cards you plan to install, as well as the keyboard you plan to
use.
A lockable door is located on the chassis front cover, providing access to the control panel. This offers
protection and security against damage and unauthorized access. The control panel functions include
power on/off and reset switches to assist in monitoring system status. When the system detects a failure
(concerning power, overheating or fans), these LED indicators will change color from green to red.
There is a ground point (earthing point) located on the bottom right hand corner of the rear panel. This
provides an earth for the whole system, and is attached via a screw.
Warning: Disconnect all power from the chassis before you install the CPU cards. Unplug
the power cord from the wall. Do not merely turn off the power switch. If you are
not sure what to do, take the job to an experienced professional.
2.1 Removing the Cover
Removing the cover to conduct maintenance is easy. No tools are required. Simply unscrew the two
thumbscrews near the rear of the chassis. See Figures 2-1:
Figure 2-1: Removing the cover

6 IPC-616 User's Manual
2.2 Removing the Handles
The handles and mounting brackets for the front panel can be removed as follows:
Figure 2-2: Removing the handles
2.3 Adding Your Disk Drives
1. After removing the cover, you will see four screws near the drive bay. Remove these screws. Lift
the drive bay free of the chassis. See Figure 2-3 below:
Figure 2-3: Removing the screws

IPC-616 User's Manual 7
2. Remove the front cover of the drive bay, and insert the drives into their proper locations in the drive
bay. See Figure 2-4 below:
Figure 2-4: Assembling the disk drive bay
2.4 The Hold-down Clamp
The IPC-616 uses a hold-down clamp to ensure that the plug-in cards are positioned securely. It also
offers protection against shock and vibration. To install your cards into the passive backplane, proceed
as follows:
1. Detach the hold-down clamp by removing the two screws located at each end, and lifting it off the
chassis. See Figure 2-5 below.
2. Insert the rubber buffers (provided in your kit) into the hold-down clamp. These buffers offer the
plug-in cards two levels of protection against vibration. See Figure 2-6 below:
Figure 2-5: The hold-down clamp Figure 2-6: Inserting the rubber buffers

8 IPC-616 User's Manual
2.5 Replacing the Filter
The filter is located on the left side of the front panel. If the IPC-616 is under continuous use, the filter
should be removed about once a month. To replace the filter, remove the thumbscrew to open out the
front panel. Refer to Figures 2-7. Take out the old filter and slide the new one into place. Refer to
Figure 2-8. Then close and lock the lockable door.
Figure 2-8: Replacing the filter
Figure 2-7: Removing the thumbscrews

IPC-616 User's Manual 9
2.6 Attaching the Backplane to the Backplane Bracket
The backplane bracket has 29 attaching holes (see Figure 2-9). Any of six backplanes or the Intel®
L440GX motherboard may be attached to backplane bracket. A table on the bracket shows which holes
should be used for each of the backplane/motherboard options.
Figure 2-9: Backplane bracket

10 IPC-616 User's Manual
Chapter 3 Fault-resilient Functions
3.1 Introduction
A fault-resilient IPC has a fault detection and alarm notification system. The IPC-616 monitors its own
status. See Figures 3-1 and 3-2 below. When a malfunction occurs, the unit alerts users of the need for
maintenance.
3.2 Fault Detection and Alarm Notification
The IPC-616 monitors system hardware for power failure, fan failure and overheating within the
chassis. Fault conditions are:
Power failure: Either the backplane power source (+5 V, +12 V, +3.3 V, -5 V, -12 V) or redundant
power module fails
Fan failure: Either of the two cooling fans fails
Overheating: The chassis' internal temperature has reached or exceeds the user's preset maximum safe
temperature
Once a problem is detected, an audible alarm activates and an LED alarm indicator (located on the
front door) changes color from green to red.
Figure 3-2: Controls
Figure 3-1: LED indicators

IPC-616 User's Manual 11
3.3 Visible and Audible Alarms
The IPC-616 provides quick fault identification with nine front panel LED indicators displaying the
system's status as follows:
Power failure: If either the backplane power source (+5 V, +12 V, +3.3 V, -5 V, -12 V) or redundant
power module fails, the "PWR" LED changes from green to red. You should immediately replace the
malfunctioning power module with a good one.
Fan failure: If either of the two cooling fans fails, an alarm LED changes color from green to red. You
should immediately replace the malfunctioning cooling fan module with a good one (see Figure 3-3
below).
Overheating: If the chassis' interior temperature reaches the user's preset maximum safe temperature
(which will be either 50°, 55°, 65°, or 70°C), an alarm LED changes color from green to red. The LED
remains red until the temperature returns below 50°C.
A speaker is activated at the start of a malfunction, and it will sound until the alarm reset button is
pressed. However, the LED indicator will stay red until the fault condition is resolved.
Figure 3-3: Cooling fan module
3.4 Overheating Sensor
There is a small PC board called "Over Temp" installed on the left interior of the chassis. It monitors
the chassis' internal temperature.
Figure 3-4: Overheating sensor on chassis

12 IPC-616 User's Manual
Appendix A Passive Backplanes
A.1 PCA-6114P4-B: 9 ISA / 4 PCI / 1 PICMG-slot Backplane
Dimensions: 260 x 315 mm
Unit: mm

IPC-616 User's Manual 13
A.2 PCA-6113P4R: 8 ISA / 4 PCI / 1 PICMG-slot Backplane
Dimensions: 260 x 315 mm
Unit: mm

14 IPC-616 User's Manual
A.3 PCA-6114P7: 6 ISA / 7 PCI / 1 PICMG-slot Backplane
Dimensions: 300 x 323 mm
Unit: mm

IPC-616 User's Manual 15
A.4 PCA-6114P10: 3 ISA / 10 PCI / 1 PICMG-slot Backplane
Dimensions: 300 x 323 mm
Unit: mm
CN1
LED2
LED1
LED3
LED4
LED5
JP2
ATX
P3
J1
J2
+5V
-5V
GND
-12
+12
+5V
NC
P8/P9
J3
CN2
J4
P5
P4
D18 C18C1A31
D1B3 1B1
A1
SLT4
D18 C18C1A31
D1B3 1B1
A1
SLT3
D18 C18C1A31
D1B3 1B1
A1
SLT2
D18 C18C1A31
D1B3 1B1
A1
SLT1
PCI2 PCI1 PCI3 PCI4 PCI5 PCI6 PCI7
PCICPU1 PCICPU2
PCI9
PCI1 0
PCI8
JP1
+3.3VGND
P11
12
1
6
1
+3.3V
+5V
6
5
2
V_SIO
SECONDARY PCIPRIMARY PCI
-12V
-5V
+12V
+5V
3V3
1
321 21
3
1
1
3
+12V
+5V
GND
+12V
GND +5V
21
GND +5V
KB-OUT
KB-IN
8
5
1
12 1
51
1
20
11
10
1
PCI 4 ~ 10 22+5V
5GND
+5V
11
+5V
12
6GND
GND
-5V
+5V
GND
9
10
8
7
+12V
-12V
GND
GND
4
5
6
3
3
4
2
1
GND
+3.3V
P11
3
NAME
NC
P8/P9
PIN
1
P4 ~ P5
NAMEPIN
1
2
2
PS-ON
NAME
8
7HDD
4
5
6
3
+5V
GND
SP
2
PIN
J4
1
NAME
CN2
PIN
1
NAME
PIN
P3
1
P8 / P9
P11 6 - PIN +3.3V DC power connectors
TO PS / 2 power connector
P3
GND
CN1
7
10
11
8
9
2
6
5
3
4
PIN
1
-5V
+3.3V
HDD
GND
RESET
+5V
KBDDATA
+12V
-12V
NAME
SP
12
KBDLOCK
NAME
GND
+3.3V
5
10
9
8
6
7
3
4
2
1
PIN
ATX
15
20
18
19
17
16
+3.3V
GND
NAME
13
14
11
12 -12V
PIN
PS-ON
NC
5V STB
+12V
GND
+5V
+3.3V
GND
GND
GND
-5V
+5V
+5V
GND
+5V
JP1
JP2
3
5V STB
12 Pin power ( + / -5V , + / -12V ),SP,HDD,K/B,reset and PF Connector
ATX power supply power OFF
ATX power supply power ON
3-5,4-6 CLOSED
1-3,2-4 CLOSED
To CPU CARD fot ATX power connector
3 - PIN +5V and +12v DC power connector
2 - PIN +5V DC power connector
Power ON control fot ATX power supply
External K/B connector
To CPU CARD K/B connector
To front part K/B connector
V - IO for secondary PCI Bus
8 Pin power ( + / - 5V , + / - 12V ) , SP , HDD and PF Connector
To ATX power connector
16 BIT ISA BUS connectors
PCIMG connectors
32 BIT PCI BUS connectors ( primary )
32 BIT PCI BUS connectors ( secondary )
Default :
closed
open
P4 ~ 5
J2 ( K/B - IN )
J1( KB - OUT )
SLT3 ~ 4
SLT1 ~ 2
CONNECTOR
1
.
CONNECTORS
ATX
CN2
CN1
PCI 1 ~ 3
J4
JP2
JP1
J3
Description
V
_
IO = +5V for sceondary PCI Bus
V
_
IO = +3.3V for sceondary PCI Bus
CLK
+ 5V
GND
NC
DATA
4
5
2
3
1
J1~ J3
2
.
PIN ASSIGNMENTS
PIN
GND
NC
RESET
GND
KBDLOCK
+12V
+3.3V
+3.3V
GND
+5V
48.9026.2817.02 53.22 17.7819.69
299.72
69.22
12.70
127.14
24.77
12.7 142.24
24.77
41.28
12.06
10.16
25.4
24.77
78.99
2.54 78.99
79.12
45.47
40.64
20.32
2.54
78.99 45.47
20.32
29.08
+5V
81.28
71.76
64.14
37.47
71.76
322.58
64.14
3.56
18.57
18.67
28.32
53.70
7.36
30.35
17.91
8.26
22.86
4.32
NAME

16 IPC-616 User's Manual
Appendix B Exploded Diagram and Parts Ordering Guide
B.1 Exploded Diagram

IPC-616 User's Manual 17
B.2 Parts Ordering Guide