aFe Power 77-46401 User manual
®
advanced FLOW engineering
Instruction Manual P/N: 77-46401 & 77-46402
Make: Volkswagen Model: Jetta TDI Year: 09-11 Engine: L4-2.0L (td)
Make: Volkswagen Model: Golf TDI Year: 2011 Engine: L4-2.0L (td)
Logo orientation for
graphic purpose only
®
Label Qty. Description Part Number
A 1 Module 05-46401
B 1 Wire Harness N/A
C 1 Key Fob N/A
D 1 Antenna Unit N/A
E 1 Module Bracket 05-60110
Installation will require the following tools:
T20 Torx (Furnished), Phillips Screw Driver & 1/4" Nut Drive
Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public
streets or highways is strictly prohibited in California and others states that have adopted California
emission regulations.
• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support at 951-493-7100.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
• Disconnect the negative battery terminal before proceeding.
• Retain factory parts for future use.
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A B
EDC
Page 3
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Refer to Figure A for step 1
Step 1. Remove the engine cover to access the fuel rail. 1
REMOVAL
Page 4
1
Figure A
Refer to Figure B for step 2
Step 2. Disconnect the OE wire harness from the fuel rail. 2
REMOVAL
aFepower.com
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2
Figure B
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Refer to Figure C for steps 3-5
Step 3. Install the supplied wire harness on top of the fuel rail. 3
Step 4. Connect the supplied wire harness to the fuel rail. 4
Step 5. Connect the OE wire harness to the supplied wire harness. 5
* Refer to the wiring diagram on page 11
Figure C
INSTALL
Page 6
3
4
5
Refer to Figure D for steps 6-9
Step 6. Remove the two screws securing the air filter cover. 6
Step 7. Assemble Control Module A & Antenna unit D on to bracket E (see inset) .
Step 8. Connect the wire harness to the control module.
Step 9. Connect the control module to the antenna unit.
Note: Vehicle Shown has an aFe air intake system installed. Installation is the same for a vehicle with an
OE intake system.
* Refer to the wiring diagram on page 11
Figure D
aFepower.com
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66
INSTALL
A D
E
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Refer to Figure E for step 10
Step 10. Install the module assembly and secure with the screws removed in step 6. 7
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Figure E
INSTALL
7
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Refer to Figure F for steps 11-12
Step 11. Connect the red wires to the positive (red) battery terminal.
Step 12. Connect the black wire to the negative (black) battery terminal.
* Refer to the wiring diagram on page 11
Figure F
INSTALL
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Refer to Figure G for steps 13-15
Step 13. Replace the engine cover.
Step 14.Turn the unit on by holding the “on” button on the remote control until the flashing light
stops blinking.
Step 15. Start the vehicle.
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Figure G
INSTALL
aFepower.com
Page 11
WIRING DIAGRAM
TO GROUND
TO +12V
(RED) (RED)
(BLACK)
TO VEHICLE ECU
TO FUEL PRESSURE
SENSOR
TO +12V
MODULE ANTENNA
UNIT
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To purchase any of the items above, view airflow charts, dyno graphs, photos, and video; please go to aFepower.com.
Page 14
P/N: 40-10114 S/M
P/N: 40-10115 L/XL
aFe Power Hat aFe Key Chain
P/N: 40-10103
aFepower.com
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Warranty
General Terms:
• aFewarrantstheirproductstobefreefrommanufacturer’sdefectsduetoworkmanshipandmaterial.
• Thiswarrantyappliesonlytotheoriginalpurchaseroftheproductandisnon-transferrable.
• ProofofpurchaseoftheaFeproductisrequiredforallwarrantyclaims.
• WarrantyisvalidprovidedaFeinstructionsforinstallationand/orcleaningwereproperlyfollowed.
• Propermaintenancewithregularinspectionsofproductisrequiredtoinsurewarrantycoverage.
• Damageduetoimproperinstallation,abuse,unauthorizedrepairoralterationisnotwarranted.
• Incidentalorconsequentialdamagesorcost,includinginstallationandremovalofpart,incurredduetofailureofaFe
productisnotcoveredunderthiswarranty.
• Allwarrantyislimitedtotherepairand/orreplacementoftheaFepart.TorequestReturnGoodsAuthorization
(“RGA”),emailRGA@afepower.comorcall(951)493-7100.UponreceiptoftheRGA,youmustreturntheproduct
totheaddressprovidedintheRGA,freightprepaidandaccompaniedwithadatedproofofpurchaseandtheRGA.
Uponreceiptofthedefectiveproductanduponvericationofproofofpurchase,aFewilleitherrepairorreplacethe
defectiveproductwithinareasonabletime,nottoexceedthirtydays.
Product Category P/N Prefix Warranty duration
DirectOEReplacementFilters 10,11,30,31,71,73 Lifeofthevehicle
RacingFilters 18 1year
Universal 21,24,72 2years
AirIntakeSystems 50,51,54,55,75 2years
ExhaustSystems 49 2years
Intercoolers&IntercoolerTubes 46-2 2years
IntakeManifolds 46-1 2years
DifferentialCover 46-7 Lifeofthevehicle
ExhaustManifolds 46 2years
ThrottleBodySpacers 46-3 2years
FluidFilters 44 90days
Pre-Filters 28 2years
HeavyDutyOEReplacement 70 2years
PowerSportsOEReplacement 81,87 2years
PowerSportsIntakeSystems 85 2years
Tuner 77 2years
NootherwarrantyexpressedorimpliedappliesnorisanypersonoradvancedFLOWengineeringauthorizedtoassume
anyotherwarranty.SomeStatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamagesordo
notallowlimitationsonhowlonganimpliedwarrantylasts,sotheabovelimitationsorexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveotherrightswhichvaryfromStatetoState.
advanced FLOW engineering, inc.
252 Granite Street Corona, CA 92879
TEL: 951.493.7100 • TECH: 951.493.7137
E-Mail:Tech@aFepower.com P/N: 06-80409
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