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aFe Power F-150 User manual

advanced FLOW engineering
Instruction Manual P/N: 51-22642-B / 54-22642-B
Make: Ford Model: F-150 Year: 2015-2021 Engine: V6-2.7L (tt) EcoBoost
Make: Ford Model: F-150 Year: 2015-2016 Engine: V6-3.5L (tt) EcoBoost
Label Qty. Description Part Number
A1 2 Air Filter (Pro DRY S) 21-30003
A2 2 Air Filter (Pro 5R) 24-30003
B1 1 Tube #1 of 2 05-22642B1
B2 1 Tube #2 of 2 05-22642B2
C 1 Housing 05-12972B3
D 1 Coupling, Silicone Elbow 05-01445
E 1 Coupling, Silicone Elbow 05-01446
F 3 Clamp, #044 03-50019
G 2 Clamp, Mini, #010 03-50078
H 1 Vent Insert 05-01405 (For V6-3.5L (tt) only)
I 1 Hose, Fuel: 5/8"ID (2") 05-00069
J 1 Seal, Trim: 7/16" (26") 05-00072
K 1 Clamp, #064 03-50006
Installation will require the following tools:
8mm Nut Driver, Flat Head Screwdriver
Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public
streets or highways is strictly prohibited in California and others states that have adopted California
emission regulations.
• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support at 951-493-7185.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
NOTE: Retain factory parts for future use.
Page 2
Warranty Information available at: https://afepower.com/contact#warranty
aFepower.com
Page 3
B1
A1/A2
B2
C
D
E
K
FF
F
GG
H
I
J
Refer to Figure A for Steps 1-4.
Step 1: Disconnect the Temperature sensor plug from stock tube. 1
Step 2: Loosen the OE intake clamps using an 8mm nut driver from the left and right side runners. 2
Step 3: Unclamp the top portion of the OE airbox. 3
Step 4: Remove the OE intake and the top portion of the OE airbox by pulling straight up and out of the
vehicle.
REMOVAL
Page 4
Figure A
2
2
3
1
Refer to Figure B for Step 5.
Step 5: Install trim seal onto the air filter housing.
Page 5 aFepower.com
INSTALL
Figure B
Refer to Figure C for Steps 6-9.
Figure C
Page 6
INSTALL
Step 6: Remove the sensor from the OE intake ¼ turn counter clockwise.
Step 7: Install the sensor into the rear aFe intake tube.
Step 8: Install housing and retain with the factory clips.
Step 9: Install filters from inside the housing. Make sure they are inserted flush and filter retention bumps
hold them in place.
Refer to Figure D for Steps 10-12.
Figure D
INSTALL
Step 10: Install the small 5/8 x 3" hose on the crossover tube with the appropriate clamps, but do not
tighten.
Step 11: Fit tubes into the remaining couplers. Adjust for best fit and tighten all clamps.
Step 12: Connect sensor harness to the Temp Sensor.
Page 7 aFepower.com
Page 8
NOTE: (These procedures should be done with the inlet tubes installed on the engine. It is shown off the
vehicle for better illustration.)
Step 13: Locate the o.e. plastic tube feeding the driver’s side turbo inlet.
Refer to Figure E for Step 13. ( For V6-3.5L (tt) only, not necessary on V6-2.7L (tt) )
Figure E
INSTALL
Vent insert installation:
aFepower.com
Page 9
Refer to Figure F for Step 14. ( For V6-3.5L (tt) only, not necessary on V6-2.7L (tt) )
Step 14: Locate the valve cover vent tube that feeds into driver’s side turbo inlet. It is not
necessary to remove the engine cover.
Figure F
INSTALL
Page 10
5
Step 15: Note the release clip on the vent tube connectors. Apply pressure against the exposed tail and
pull vent fitting off of the turbo inlet tube. It is not necessary to disconnect at the valve cover
end. There is a sensor and wire harness on this vent tube. Do not damage or remove these
components.
Refer to Figure G for Step 15. ( For V6-3.5L (tt) only, not necessary on V6-2.7L (tt) )
Figure G
INSTALL
aFepower.com
Page 11
Refer to Figure H for Step 16. ( For V6-3.5L (tt) only, not necessary on V6-2.7L (tt) )
Step 16: Insert vent fitting with slash cut facing turbo inlet. It should not be a loose fit. It is direction
dependent and must not rotate once installed.
INSTALL
Figure H
Page 12
5
Step 17: Reconnect the vent fitting. It will snap over without having to release the plastic clip. Pull up
slightly to confirm installation.
Step 18: Installation is complete. Any codes can be cleared with a code reader or by disconnecting the
battery. You will lose any radio presets with battery disconnection.
NOTE: If removal of the vent insert is required, it can be pulled out with internal snap ring pliers.
Refer to Figure I for Steps 17-18. ( For V6-3.5L (tt) only, not necessary on V6-2.7L (tt) )
Figure I
INSTALL
aFepower.com
Page 13
5
Step 19: Make sure all clamps and screws are tight. Your installation is now complete.
NOTE: Check all bolts, clamps, and connectors after 100-200 miles.
Refer to Figure J for Step 19.
Figure J
INSTALL
Page 14
PAGE LEFT BLANK INTENTIONALLY
aFepower.com
Page 15
PAGE LEFT BLANK INTENTIONALLY
advanced FLOW engineering, inc.
252 Granite Street Corona, CA 92879
TEL: 951.493.7100 • TECH: 951.493.7134
E-Mail:Tech@aFepower.com P/N: 06-81072

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