AFF 202LCJ User manual

AFF 202LCJ-INST-3.23.23-FA
MODEL NO.: 202LCJ
WARNING:
IMPORTANT: READ THESE INSTRUCTIONS AND ALL
WARNINGS PRIOR TO USING THIS EQUIPMENT. UNDERSTAND
ALL OPERATING PROCEDURES, SAFETY WARNINGS AND
MAINTENANCE REQUIREMENTS. FAILURE TO DO SO COULD
CAUSE AN ACCIDENT RESULTING IN SERIOUS OR FATAL
INJURY AND/OR PERSONAL PROPERTY DAMAGE.
!
!
2-Ton Long Chassis
Floor Jack —
Super Duty
Owner’s Manual

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GENERAL DESCRIPTION
SAFETY INFORMATION
PRODUCT DESCRIPTION
Hydraulic floor jacks are designed to lift, but not support, one end of a vehicle. Immediately after lifting, loads must be supported by
a pair of appropriately rated jack stands.
2.1 Locate the jack in a suitable working area.
2.2 Inspect the jack before each use. Do not use jack if damaged, altered, modified, in poor condition, leaking hydraulic fluid,
or unstable due to loose or missing hardware or parts. Make corrections before using.
2.3 Use jack on level and solid ground.
2.4 Ensure the vehicle handbrake is engaged, engine is switched off and transmissions in gear
(or “PARK” if automatic).
2.5 Ensure minimum distance of 0.5 m between vehicle and static objects such as doors, walls, etc.,
to allow for vehicle tilting.
2.6 Ensure all non-essential persons keep a safe distance while the jack is in use.
2.7 Do not exceed rated capacity of jack.
2.8 Place jack under only those lifting points recommended by vehicle manufacturer
(see vehicle handbook).
2.9 Check that the lifting point is stable and centered on the jack saddle.
2.10 Ensure the jack wheels are free to move and that there are no obstructions.
2.11 Use suitable axle stands under the vehicle before proceeding with any task.
2.12 Ensure there are no persons or obstructions beneath the vehicle before lowering.
2.13 Ensure proper routine maintenance is performed by a qualified individual.
2.14 Wear ANSI-approved safety goggles and heavy-duty working gloves during use.
2.15 When not in use store jack, fully lowered, in a safe, dry, childproof location.
DO NOT operate the jack if damaged.
DO NOT allow untrained persons to operate the jack.
DO NOT exceed the rated capacity of the jack.
DO NOT move or dolly the vehicle while it is on the jack.
DO NOT lift vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
DO NOT work under the vehicle until appropriately supported.
DO NOT fill hydraulic system with brake fluid, alcohol or transmission oil. Use hydraulic jack oil only.
DO NOT adjust the safety overload valve.
The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may
occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must
be supplied by the operator.
WARNING: This product can expose you to chemicals including nickel, which is known to the State of California to cause cancer
and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

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A S S E M BLY
3.1 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. If any shipping damage is found, notify carrier at once.
Shipping damage is NOT covered by warranty. The carrier is responsible for all repair or replacement cost
resulting from damage in shipment.
3.1.1 CHECK THE PARTS IN THE CARTON
Visually inspect all components for any missing parts or damage. Refer to the packing list below.
No. Description Qty
1 Handle tube 1 1
2 Handle tube 2 1
3Jack body 1
4Instruction manual 1
3.2 ASSEMBLY
3.2.1 The jack comprises the following parts: Jack body, two-part pumping handle.
3.2.2 Unscrew the bolt from handle tube 1. Insert the upper handle into the lower handle.
Secure the two pieces together with the bolt (A).
Handle tube 1 Unscrew the bolt from the handle
Insert the upper tube Tighten the bolt
A

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HYDRAULIC SYSTEM PURGING
4.1 Open the release valve by turning it two full turns counter-clockwise.
4.2 Pump the handle a minimum of four full strokes quickly.
4.3 Close the release valve by turning it clockwise.
4.4 Pumping the handle with full strokes to check if it can reach the maximum height by eight pumps.
If it can’t reach the maximum height by eight pumps, please refer to the following special purging process:
4.5 Open the release valve by turning counter-clockwise and lower the lifting arm to the minimum height.
4.6 Put the jack on a flat working table, carefully lift and support the front part of the jack to make sure
the front part is at least 500 mm higher than the end part of the jack.
4.7 Pump the handle a minimum of four full strokes quickly.
4.8 Put the jack on a flat surface and close the release valve by turning it clockwise.
4.9 Pumping the handle with full strokes to check if it can reach the maximum height by eight pumps,
if not please repeat the special purging process again.
3.2.3 Undo the screw (B) in the handle socket, until it no longer protrudes into the handle socket.
3.2.4 Insert the pump handle into the handle socket hole completely.
3.2.5 Ensure that the handle is completely inserted into the socket, then tighten the handle socket screw (B).
Please make sure that the handle can be turned smoothly
B

IMPORTANT
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OPERATING INSTRUCTIONS
5.1 RAISING A VEHICLE
5.1.1 Ensure that the jack and the vehicle are on a hard, level surface.
5.1.2 Always ensure that the vehicle handbrake is engaged and that the vehicle wheels are chocked.
5.1.3 Consult the vehicle manual to determine the location of jacking points.
Position the jack under a suitable lifting point.
5.1.4 Turn the handle clockwise, to close release valve. DO NOT over-tighten.
5.1.5 Raise the vehicle to the desired height by pumping the handle up and down.
5.1.6 Immediately support the vehicle with appropriate means such as vehicle support stands.
5.1.7 Turn the release valve slowly counter-clockwise to lower the vehicle on to the vehicle support stands.
5.2 LOWERING A VEHICLE
5.2.1 Ensure that the area under and around the vehicle is clear of people and obstructions.
5.2.2 Turn the release valve clockwise to close it.
5.2.3 Pump the handle to raise the vehicle off the vehicle support stands.
5.2.4 Remove the vehicle support stands from beneath the vehicle.
5.2.5 Turn the release valve slowly counter-clockwise to lower the vehicle to the ground.
NOTE: When the jack not in use, ALWAYS leave the saddle and ram fully retracted.
CAUTION: Keep hands and feet away from the hinge mechanism of the jack.
IMPORTANT: Only fully qualified personnel should attempt maintenance or repair.
Before use ensure you have read and understood Section 2, Safety Information.
Before use, the operator is to visually inspect the jack for cracked welds, damaged or missing parts or hydraulic leak.

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MAINTENANCE
6.1 MONTHLY MAINTENANCE
Periodic lubrication is critical to jacks. Any restriction due to dirt or rust can cause either slow jack movement, or extremely
rapid jerks, causing damage to the internal components. To keep the jack well lubricated, carry out the following steps.
6.1.1 Lubricate the linkages the saddle and pump mechanism with light oil.
6.1.3 Keep all jack surfaces and warning labels clean.
6.2 TRI-MONTHLY MAINTENANCE
6.2.1 At tri-monthly intervals, check the pump for any signs of rust or corrosion.
Clean the pump as required and wipe with an oil cloth.
6.3 CHECKING THE OIL LEVEL
6.3.1 Fully retract the ram by turning the release valve counter-clockwise.
6.3.2 Loosen and take off the four top plate retaining screws and remove the top plate vertically as pictured below.
Linkage (1)
Roller Pin (right)
Linkage (2)
Roller Pin (left)
Linkage (3)
Lifting Arm
6.1.2 Grease the wheel bearing and axles.

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6.3.3 With the jack in the level position, remove the oil filler plug.
6.3.4 The proper oil volume should be the maximum distance from the oil surface level to the top of pump and
should be less than 11 mm. If there is not enough oil, please add hydraulic oil according to Section 6.4.
6.3.5 Replace the oil filler plug.
6.3.6 After adding oil, please checking if the jack can reach the maximum height with eight pumps.
If not, please purge air from the hydraulic unit as required. Refer to Section 4.
6.3.7 Cover the top plate, then tighten the four screws.
6.4 ADDING OIL
6.4.1 Fully retract the ram by turning the release valve counter-clockwise.
6.4.2 Loosen and take off the four top plate retaining screwsand remove the top plate vertically as pictured below.
6.4.3 With the jack in the level position, remove the oil filler plug.
6.4.4 Fill with oil through the oil hole and make sure the oil surface level to the top of oil tank is less than 11 mm.

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6.4.5 Replace the oil filler plug, purge air from the hydraulic unit as required. Refer to Section 4.
6.4.6 Replace the top plate and tighten the four screws.
TROUBLESHOOTING
PROBLEM CAUSE REMEDY
Jack will not lift to full height 1. Oil level low
2. Release valve not closing
1. Check / add oil
2. Close the release valve
Jack will not hold the load 1. Release valve not closing
2. Hydraulic oil is contaminated
3. Pump leaking
1. Close the release valve
2. Contact authorized
service agent
Lift arm will not lower 1. Pump cylinder binding
2. Parts worn
3. Internal component damage
4. Return spring broken or unhooked
5. Lift arm linkage either bent or binding
6. Air in the hydraulic system
1. Contact authorized
service agent
After hydraulic purging, the jack still
can’t reach the maximum by eight pumps
1. Still have air in the hydraulic system 1. Purge air according to
manual Part 4.5
Poor lift performance 1. Fluid level low
2. Hydraulic unit malfunction
1. Ensure proper fluid level
2. Discontinue use, contact
authorized service agent

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PART
NUMBER
KIT DESCRIPTION RE F. # KIT INCLUDES
202LCJ-24 Handle 24 Upper Handle
25 Lower Handle
26 Handle Protection
202LCJ-26 Handle Protection 26 Handle Protection
202LCJ-37 Saddle Complete 37 Saddle Complete
38 Bolt
28 Saddle Pad
202LCJ-29 Cover 29 Cover
15 Screws Qty 4
202LCJ-7 Caster 7Caster
5 Washer
18 Nut
PART
NUMBER
KIT DESCRIPTION RE F. # KIT INCLUDES
202LCJ-27 Oiler Bowl 27 Oiler Bowl
202LCJ-3 Wheel 3Wheel
2 Washer
1 Retaining Ring
202LCJ-30 Power Unit 30 Power Unit
202LCJ-3 Spring 31 Spring
202LCJ-33 Block Linkage 33 Block Linkage
34 Retainer Ring
202LCJ-22 Handle Screw 22 Handle Screw
202LCJ-50 Release Valve 50 Release Valve
202LCJ-RK Repair Kit Repair Kit
PARTS LIST: 2-TON LONG CHASSIS FLOOR JACK — PARTS BREAKDOWN —
Prod. No. 202LCJ

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PART
NUMBER
KIT DESCRIPTION REQ.
1Tank Nut 1
2 O-Ring 36 x 3.5 1
3Washer 1
4Ram 1
5 Backup Ring 2
6 O-Ring 12.5 x 2.65 2
7 Backup Ring 1
8Guide Ring 1
9 Snap Ring 17 1
10 Spacer Ring 1
11 Guide Ring 1
12 Washer 1
13 U-Seal 1
14 Retaining Ring 25 1
15 Cylinder Outer Case 1
16 O-Ring 8.5 x 1.8 2
17 Screw 2
18 Cylinder Outer Case 1
19 Backup Ring 1
20 O-Ring 46.2 x 2.2 1
PART
NUMBER
KIT DESCRIPTION REQ.
21 Washer 1
22 Washer 1
23 Piston Rod 1
24 Washer 1
25 Permanent Magnet 1
26 Valve Base 1
27 Washer 1
28 Pump Case 1
29 U-Seal 1
30 Backup Ring 1
31 O-Ring 10 x 2.65 1
32 Backup Ring 1
33 Pump Core 1
34 Pressure Spring 1
35 Pump Outer Case 1
36 Pump Cover 1
37 Snap Ring 1
38 Safety Valve 1
39 Relief Valve Spring 1
40 Screw 1
PART
NUMBER
KIT DESCRIPTION REQ.
41 Screw 1
42 Ball 10 1
43 Separator 1
44 Ball 8 1
45 Ball 6 4
46 O-Ring 8 x 1.8 1
47 Locker 1
48 Spring Washer 6 1
49 Screw 1
50 Release Assembly 1
51 Screw 1
52 Backup Ring 1
53 O-Ring 6 x 2.65 1
54 Pressure Spring 1
55 Ball 4 1
56 Screw M6 x 10 1
57 Ball 5 1
58 Ball Saddle 1
PARTS LIST: 2-TON LONG CHASSIS FLOOR JACK — PARTS BREAKDOWN —
Prod. No. 202LCJ

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LIMITED WARRANTY
SureWerx USA WARRANTS TO ITS CUSTOMERS THAT THE COMPANY’S SureWerx USA “AFF” BRANDED
PRODUCTS ARE FREE FROM DEFECTS IN WORKMANSHIP AND MATERIALS.
SureWerx USA will repair or replace its SureWerx USA “AFF” branded products which fail to give satisfactory
service due to defective workmanship or materials, based upon the terms and conditions of the following described
warranty plans attributed to that specific product. This product carries a ONE-YEAR warranty. During this warranty
period, SureWerx USA will repair or replace at our option any part or unit which proves to be defective in material
or workmanship.
Other important warranty information:
This warranty does not cover damage to equipment or tools arising from alteration, abuse, misuse, damage and
does not cover any repairs or replacement made by anyone other than SureWerx USA. The foregoing obligation is
SureWerx USA’s sole liability under this or any implied warranty and under no circumstances shall we be liable for
any incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above
limitation or exclusion may not apply to you. If you have any questions about warranty service, please contact
SureWerx USA. This warranty gives you specific legal rights and you may also have other rights which vary from
state to state.
SureWerx, USA Inc.,
325 Corporate Drive, Elgin, IL USA 60123
surewerx.com/usa
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800-323-7402
520-INST-0922