Clarke CTT320 User manual

ASSEMBLY
INSTRUCTIONS GC12/11
HEAVY-DUTY TOOL TROLLEY
Model No: CTT320
Part No: 7630630

2
Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
INTRODUCTION
Thank you for purchasing this CLARKE Tool Trolley.
Before attempting to assemble the trolley, be sure to read these instructions
thoroughly. In doing so you will ensure the safety of yourself and that of others
around you, and you can look forward to the trolley giving you long and
satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase. This guarantee is invalid if the product is found to have been
abused or tampered with in any way, or not used for its intended purpose.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect
your statutory rights.
SPECIFICATIONS
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Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
UNPACKING & OPERATION
Carefully remove the trolley from the packaging and check for any damage
which may have occured in transit.
Before assembling, please check contents against the following list of loose
items on page 4, and advise your Clarke dealer immediately if any parts are
missing. The keys to the top drawer are taped inside the unit.
TOOLS REQUIRED
•Phillips Screwdriver • 13 mm wrench
SAFETY PRECAUTIONS
• Do not leave the trolley unattended without the brakes being applied.
• Do not use on rough terrain. The trolley is designed for use on smooth level
flooring.
• Do not allow children to play with or ride on the trolley.
• Do not leave the trolley on any steep inclines.
• Do not use the trolley if any of the castors are damaged; have them
replaced immediately.
• Always ensure the load is favourably distributed, i.e. with heavy items on
the lower storage levels.
DURING USE
Close the top tray before locking with the key provided. The five draws are
held closed by the latch on each one. Always close the lid and the draws
before moving the trolley.
CAUTION: ONLY OPEN ONE DRAWER AT A TIME IF HEAVY TOOLS ARE
STORED INSIDE. OPENING MULTIPLE DRAWS COULD INCREASE THE RISK
OF THE UNIT TIPPING OVER.
CAUTION: ALWAYS APPLY THE BRAKES ON EACH REAR CASTER WHEN
THE TOOL TROLLEY IS NOT BEING MOVED AROUND. TAKE EXTRA CARE
WHEN MOVING THE UNIT AROUND IF THE FLOOR SURFACE IS NOT FLAT.
WARNING: NEVER EXCEED THE MAX LOAD CAPACITY AS THIS COULD
DAMAGE THE UNIT OR CAUSE PERSONAL INJURY.
TOTAL TROLLEY LOAD = 320KG. BOTTOM TRAY LOAD = 80 KG.

4
Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
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COMPONENT PARTS
B C D
A
EFGH
IJ K
LMNO
P Q R S

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Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
Using carriage bolts (I), flat washers (J)
and nuts (K), attach the casters (G) and
(H) in matched pairs, with the braked
casters (H) at one end of the bottom tray.
ASSEMBLY
STEP 1
G
H
K
J
D
I
STEP 2
Upper end Lower end
1.4” corner frame 1”
Using the 16mm carriage bolts (L), nuts
(M) & washers (S), attach the four
corner frames (E) as shown. Take care
that the corner frames are connected
the correct way up as illustrated above.
M D
E
L

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Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
STEP 3
E
E
ML
C
RE
L
M
STEP 4
A
ANL
M
Using the M8 bolts (L) nuts (M)
& washers (S), attach both
the short frames (B) to the
corner frames (E). Using
further M8 bolts, nuts &
washers, attach the tool tray
(R) to the corner frames.
With the help of an assistant, align the
upper shelf assembly (A) with the top
of the corner uprights (E) and attach
using M8 bolts (L) and install stiffening
brackets (N) on the inside. At the end
of the unit with the braked castors,
leave two lower holes free for
attaching the side handle at the next
stage and secure with M8 nuts (M) &
washers (S).

7
Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
STEP 5
P
Q
M
F
I
STEP 6
O
K
Attach the gas struts (O) to the lid
and shelf assembly with a nut (K) &
washer (S) at each end.
Fit the side handle (F) as shown, by inserting two
bolts (I) through the lower two holes & securing with
nuts and washers. The handle is best fixed to the
end of the trolley already fitted with braked casters
for safer manouvering of the trolley. Fit the lid
handle (P) to the lid using two M4 screws (Q).