ATD Tools ATD-7380 Instructions for use

Capacity
2 Ton
4 Ton
6 Ton
8 Ton
12 Ton
12 Ton
20 Ton
20 Ton
Model Number
ATD-7380
ATD-7381
ATD-7382
ATD-7383
ATD-7384
ATD-7385
ATD-7386
ATD-7387
Model ATD-7380, ATD-7381 & ATD-7382
Hydraulic
Bottle Jacks
Operating Instructions & Parts Manual
trohS( Model)
(Short Model)
Model ATD-7383, ATD-7384 & ATD-7386
*Model ATD-7385 & ATD-7387 not shown
WARNING: This product may contain chemicals, including lead, known to the State of California to cause cancer,
birth defects or other reproductive harm. Wash hands after handling.

2
SPECIFICATIONS
Model Capacity Base Size (L x W) Min. Height Max. Height Hyd. Lifting Ext. Screw Weight
ATD-7380 2 Ton 3-7/8" x 3-5/8" 7-1/4" 13-3/4" 4-3/8” 2-1/8” 7 lbs.
ATD-7381 4 Ton 4-1/4" x 3-7/8" 8-1/8" 15-1/2" 5” 2-3/8” 9 lbs.
ATD-7382 6 Ton 4-1/2" x 4" 8-1/2" 16-7/8" 5-1/4” 3-1/8” 10.62 lbs.
ATD-7383 8 Ton 4-3/4" x 4-5/8" 8-7/8" 17-5/8" 6” 2-3/4” 14 lbs.
ATD-7384 12 Ton 6" x 5-3/8" 9-1/2" 18-5/8" 6” 3-1/8” 18 lbs.
ATD-7385 12 Ton 6" x 5-3/8" 6" 10-5/8" 3” 1-5/8” 14 lbs.
ATD-7386 20 Ton 6-3/8" x 5-7/8" 9-1/2" 18-5/8" 6” 3-1/8” 28 lbs.
ATD-7387 20 Ton 6-3/8" x 5-7/8" 6-1/2" 11-1/4" 3-1/8” 1-5/8” 21 lbs.
Saddle Extension Screw
Handle
Oil Filler Plug
ReleaseValve
HandleSleeve
CarryHandle*
(*) Not available for ATD-7380,
ATD-7381 & ATD-7382
Save these instructions For your safety, read, understand, and follow the information provided with and on this jack.
Theownerandoperatorofthisequipmentshallhaveanunderstandingofthisjackandsafeoperatingproceduresbefore
attemptingto use. Theowner and operatorshall be awarethatuse and repairof this productmay require specialskills
and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of
this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears
damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or
suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately
discontinue use until jack has been checke yrotcafaybd authorized service center. It is recommended that an annual
inspection bedone byqualified personnel.Labelsand Operator's Manualsare available frommanufacturer.
PRODUCT DESCRIPTION
ATDToolsHydraulic Bottle Jacks aredesigned for lifting, butnot sustaining, loads rangingfro snoT02–2otpum
depending on the rated capacity of the jack. They can be used vertically or angled to 5 degrees from vertical position.
After lifting, loads must be immediately supported by appropriate means. Each model is suitable for use in an
appropriatelyratedanddesigned upright or bench pressstructure.Thesejacks arenot recommendedforuseinlifting
or positioning houses and/or other building structures. These jacks comply with applicable ASME / ANSI - PALD
SafetyStandards.

3
SAFETY INSTRUCTIONS
BEFORE USE
1. Verify that the product and the application are com-
patible.
2. Before using this product, read the owner's manual
completely and familiarize yourself thoroughly with
the product, its components and recognize the haz-
ards associated with its improper use.
3. Open the release valve (counter-clockwise no more
than 1/2 full turn).
4. With ram fully retracted, locate and remove the oil
filler plug. Insert the handle into the handle sleeve,
then pump 6 to 8 strokes. This will help release any
pressurized air which may be trapped within the res-
ervoir. Ensure the oil level is just below the oil filler
plug hole. Reinstall the oil filler plug.
5. Check to ensure that the pump operates smoothly
before putting into service. Replace worn or dama-
ged parts and assemblies with Factory Authorized
Replacement parts only. (See Replacement Parts
section).
6. Inspect before each use. Do not use if bent, broken
or cracked components are noted.
OPERATION
Lifting
1. Assemble handle, ensure that spring clips align with
slots.
2.Secure the load topreventinadvertentshifting and
movement.
3. Place vehicle in park or if manually equipped, in gear.
4. Position the jack near desired lift point.
5. Close the release valve by turning it clockwise until
it is firmly closed.
Note: Use the handle provided with this product or an
authorizedreplacementhandle to ensure proper
releasevalve operation. Whenusing to lift vehicle, lift
onlyon the manufacturer’srecommended lift points
and in accordance with the published guidelines in
your vehicle owners manual.Always use jack stands
to support the load immediately after lifting.
5.Insert and secure handle into handle sleeve.Pump
handle until saddle contacts load.
6. Raise load to desired height, then immediately
transferthe load to appropriately rated support
devices such as jack stands.
Lowering
1. Raise load enough to carefully remove jack stands.
2.Insert handle ontorelease valve and slowly turn
handle counterclockwise, but no more than 1/2 turn.
3. If load fails to lower:
a. Carefully transfer the load to another lifting
device and jack stands.
b. Carefully remove affected jack, and then the
jack stands. Lower the load, again by slowly
turning the release valve no more than 1/2 turn.
4.After removing jackfrom under theload, push ram
andhandle sleeve downto reduce exposure to rust
andcontamination.
Study, understand, and follow all instructions
providedwith and onthis device beforeuse .
Do not exceed rated capacity.
Useonly on hard, level surfacescapable of
sustaining rated capacity loads.
Liftingdevice only.
Immediatelyafter lifting, support the vehicle with
appropriatelyrated stands
Neverworkon, under or arounda load supported
by this device.
Failure to heed these markings may result in
personalinjury and/or propertydamage.
!WARNING Toavoidcrushingand
relatedinjuries:
NEVER work on,
underorarounda
loadsupported only
by jack. ALWAYS
use adequately rated
jack stands.
!WARNING
! SAFETY MESSAGE !
Be sure all tools and personnel are clear before
lowering load. No alterations shall be made to
this device. Only attachments and/or adapters
supplied by the manufacturer shall be used.

4
MAINTENANCE
Important: Use only a good grade hydraulic jack oil.
Avoid mixing different types of fluid and NEVER use
brake fluid, turbine oil, transmission fluid, motor oil or
glycerin.Improperfluidcan cause premature failure of
the jack and the potential for sudden and immediate
loss of load. We recommend Mobil DTE 13M.
Adding oil
1. With saddle fully lowered and pump piston fully
depressed, set jack in its upright, level position.
Removeoilfillerplug.
2. Fill until oil is level with the filler plug hole, reinstall
oil filler plug.
Changing oil
Forbest performance andlongest life, replacethe
complete fluid supply at least once per year.
1. With saddle fully lowered and pump piston fully
depressed,remove the oil fillerplug.
2. Lay the jack on its side and drain the fluid into a
suitablecontainer.
Note: Dispose of hydraulic fluid in accordance with
localregulations.
3. Fill with good quality jack oil. Reinstall oil filler plug.
Lubrication
1.A coating of light lubricating oil to pivot points will
help to prevent rust and assure that assemblies move
freely.
2. Periodically check the pump piston and ram for
signs of rust or corrosion. Clean as needed and
wipe with a clean, oil soaked rag.
Note: Neverusesandpaper or abrasive materialon
thesesurfaces!
Storage
When not in use, store the jack with pump piston and
ramfully retracted.
PossibleCauses Corrective Action
Jack will not lift load
Jack bleeds off after lift
Will not lift to full extension
Release valve not tightly closed
Overloadcondition
Fluid level low
Fluid level low
Air trapped in system
Release valve not tightly closed
Overloadcondition
Hydraulic unit malfunction
Ensure release valve tightly closed
Remedyoverload condition
Ensure release valve tightly closed
Remedyoverload condition
Ensureproperfluidlevel
Ensureproperfluidlevel
With ram fully retracted, remove oil
filler plug to let pressurized air
escape, reinstall oil filler plug
Poor lift performance
Jackwill not lowerafter unloading Reservoiroverfilled Drainfluidtoproper level
TROUBLESHOOTING
Symptom

Figure2- ReplacementPartsIllustrationformodel ATD-7380, ATD-7381, ATD-7382, ATD-7383, ATD-7384
5 and ATD-7386.837-DTA
REPLACEMENT PARTS
Not all components of the jack are replacement items, but are illustrated as a convenient reference of location and
position in the assembly sequence. When ordering parts, give model number, part number and description below.
Item Part# Qty
1 F36100-0001 1
1
Description
Oil Filler Plug
HandleAssembly
2a.ATD-7380 %
b.ATD-7381 %
c. ATD-7382 %
d.ATD-7383 thru ATD-7387 %
3% 1
-B00000-0001
ReleaseValveAssembly
Manual-
3
1
2
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