K Tool International KTI-XD63133 User manual

KTI-XD63133 rev. 12/17/20
3-1/3 TON LOW PROFILE SERVICE JACK
OWNERS MANUAL
KTI-XD63133
SPECIFICATIONS
Capacity.......................................................................... 3-1/3 Ton
Min. Height .......................................................................... 3-1/2"
Max. Height ....................................................................... 21-3/8"
Overall Length ................................................................... 27-1/2"
Low Height Reach.............................................................. 12-1/2"
Overall Width ............................................................................ 14"
Chassis Height .................................................................. 6-5/16"
Handle Length .......................................................................... 50"
Saddle Diameter.................................................................. 4-3/5"
Net Weight..................................................................... 94-1/4 lbs.
Gross Weight ......................................................................104 lbs.
Complies with ASME PASE-2014 Safety Standard
www.ktoolinternational.com

KTI-XD63133 2 rev. 12/17/20
WARNING INFORMATION
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
IMPORTANT: READ THESE INSTRUCTIONS BEFORE OPERATING
BEFORE USING THIS DEVICE, READ THIS MANUAL COMPLETELY AND THOROUGHLY, UNDERSTAND ITS OPERATING
PROCEDURES, SAFETY WARNINGS AND MAINTENANCE REQUIREMENTS.
It is the responsibility of the owner to make sure all personnel read this manual prior to using the device. It is also the responsibility of the device
owner to keep this manual intact and in a convenient location for all to see and read. Contact K-Tool International for a replacement label if your
stand's label is not readable. If the operator is not uent in English, the product and safety instructions shall be read to and discussed with the
operator in the operator's native language by the purchaser/owner or his designee, making sure that the operator comprehends its contents.
THE NATURE OF HAZARDOUS SITUATIONS
The use of Portable Automotive Lifting Devices are subject to certain hazards that cannot be prevented by mechanical means, but only by the
exercise of intelligence, care, and common sense. It is essential to have personnel involved in the use and operation of the device who are careful,
competent, trained, and qualied in the safe operation of the device and its proper use when servicing motor vehicles and their components.
Examples of hazards are dropping, tipping or slipping of loads caused primarily by improperly securing loads, overloading, off-centered loads,
use on other than hard level surfaces, and using equipment for a purpose for which it was not intended.
THE NATURE OF HAZARDOMETHODS TO AVOID HAZARDOUS SITUATIONS
• Read, study, understand and follow all instructions before operating this device.
 • Inspectthejackbeforeeachuse.Donotuseifdamaged,altered,modied,inpoorcondition,leakinghydraulicuidorunstabledue 
to loose or missing components. Make corrections before using.
• Use only on a hard level surface capable of supporting load and free from obstructions so the jack is free to reposition itself during
lifting and lowering operations.
 • Liftonlyonareasofthevehicleasspeciedbythevehiclemanufacturer.
• User and bystanders must wear eye protection that meets ANSI Z87.1 and OSHA standards.
• Do not use jack beyond its rated capacity. Do not shock load.
• This is a lifting device only. Immediately after lifting, support the vehicle with jack stands capable of sustaining the load
before working on the vehicle.
• Center load on saddle. Be sure setup is stable before working on vehicle.
• Do not move or dolly the vehicle while on the jack.
• Do not use any materials that may serve as risers, spacers or extenders between the stock lifting saddle and the load.
• Do not use any adaptors that replace the stock lifting saddle unless approved or supplied by the jack manufacturer.
• Do not use (or modify) this product for any other purpose than that for which it was designed without consulting the manufacturer's
authorized representative.
• Always lower the jack slowly and carefully.
• Failure to heed these warnings may result in serious or fatal personal injury and/or property damage.
WARNING: This product can expose you to chemicals including nickel, which is known to the State of California to cause cancer and
birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
CONSEQUENCES OF NOT AVOIDING HAZARDOUS SITUATIONS
Failure to read this manual completely and thoroughly, failure to understand its OPERATING INSTRUCTIONS, SAFETY WARNINGS,
MAINTENANCE INSTRUCTIONS and comply with them, and failure to comply with the METHODS TO AVOID HAZARDOUS SITUATIONS
could cause accidents resulting in serious or fatal personal injury and/or property damage.
WARNING: Indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
WARNING
WARNING
WARNING
WARNING

KTI-XD63133 3 rev. 12/17/20
INSPECTION
Visual inspection should be made before each use of the jack, checking for leaking hydraulic uid and damaged, loose or missing parts.
Any jack which appears to be damaged in any way, is found to be badly worn, or operates abnormally MUST BE REMOVED FROM SER-
VICE until necessary repairs are made.
SETUP
1. Remove the 2-piece handle from box. Insert the smaller diameter end of the upper handle into the lower handle end with hole. Align the holes in the
upper and lower handles and secure them with the hex head screw provided. DO NOT OVERTIGHTEN THE SCREW as it could strip the threads in
the lower handle.
2. Grease the inside of the handle yoke so the handle will rotate freely inside the yoke. Remove the handle yoke screw. Insert the end of the lower handle
all the way in the handle yoke until it engages the release valve assembly. Secure the handle in the handle yoke by reinstalling the handle yoke screw
and tightening the screw. Rotate the handle to see if it is rotating the release valve assembly. Pull on the handle to make sure it is secured in the handle
yoke. If the release valve assembly is not rotating and/or the handle pulls out of the handle yoke, repeat step 2.
3. IMPORTANT: In most cases the jack should work normally right out of the box but it is not unusual for air to get trapped in the jack’s hydraulic system
during shipping and handling. There are several symptoms of an air trapped hydraulic system which include only partial incremental pump stroke,
jack will not lift load, jack will not sustain load or pumping feels spongy under load. The following procedure will purge air from the hydraulic system
and only needs to be done if experiencing the above mentioned conditions.
a. With the lift arm in its completely retracted position and the pump handle rotated all the way in a clockwise direction until it
stops, rotate the pump handle in a counterclockwise direction two full revolutions.
b. Proceed to pump the jack 15 full incremental pump strokes.
c. Rotate the pump handle clockwise until it stops and proceed to pump the handle until the lift arm reaches maximum height.
d. Repeat steps "A" through "C" until all air is purged from the system.
IMPORTANT: Before attempting to raise any vehicle, check vehicle service manual for recommended lifting surfaces.
Saddle
Chassis
Lift Arm
Handle
Bumper
Handle Yoke
Screw
Handle
Handle
Yoke
Handle
Yoke
Handle
Rear
Casters
Upper
Handle
Lock
Lower
Handle
Bumper
Lower Handle
Lock Hole
Front
Wheels
Cover Plate
Screws

KTI-XD63133 4 rev. 12/17/20
OPERATING INSTRUCTIONS
This is the safety alert symbol used for the OPERATING INSTRUCTIONS section of this manual to alert you to potential per-
sonal injury hazards. Obey all instructions to avoid possible injury or death. IMPORTANT: Before attempting to raise any
vehicle, check vehicle service manual for recommended lifting surfaces.
OPERATION
1. Put vehicle transmission in park or in gear and then apply the emergency brake.
To raise load: Turn the handle in a clockwise direction until tight. Position the jack under the load. Proceed to pump the handle in
order to raise the lift arm to the load. As the saddle at the end of the lift arm gets closer to the load, reposition the jack so the saddle
will contact the load rmly and the load is centered on the saddle. Make sure the saddle is correctly positioned. Raise the load to the
desired work height. Place jack stands of appropriate capacity at the vehicle manufacturers's recommended support areas that
provide stable support for the raised vehicle. DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR
REMOVING THE JACK STANDS! Once jack stands are positioned, turn the jack handle VERY SLOWLY in a counterclockwise
direction to lower the load to rest on the jack stands. Inspect the relationship between the jack stands and load to make sure the setup
is stable and safe. If the setup is not stable or safe, follow the preceding steps until corrected.
2. To lower load: Follow the procedures mentioned in "To raise load" section of the OPERATING INSTRUCTIONS in order to raise the
load off the jack stands. Once the load has cleared the jack stands, remove the jack stands from under the load and away from the
work area. DO NOT CRAWL UNDER VEHICLE WHILE LIFTING VEHICLE OR PLACING OR REMOVING THE JACK STANDS! Turn
handle very slowly in a counterclockwise direction until the load is completely lowered to the ground. Once the jack's lifting saddle has
cleared the load, remove the jack from under the load. CAUTION: Keep hands and feet away from the hinge mechanism of the jack.
PREVENTATIVE MAINTENANCE
This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential
personal injury hazards. Obey all instructions to avoid possible injury or death.
1. Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust or
any other harmful elements. The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using.
2. The jack must be lubricated periodically in order to prevent premature wearing of parts. A general purpose grease must be applied
to caster wheels, front axle, elevator arm, handle base pivot bolts, release mechanism and all other bearing surfaces. Worn parts
resulting from inadequate or no lubrication are not eligible for warranty consideration. See page 5 for Regular Maintenance.
IMPORTANT: In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake fluid, or transmission oil in the
jack. Use hydraulic jack oil, a light turbine oil, Chevron AW ISO 32 or Unocal Unax AW 150.
3. Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash external
surfaces of the jack but not any moving hydraulic components.
4. Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks
hydraulic uid. Do not use the jack if it has loose or missing hardware or components, or is modied in any way. Take corrective action
before using the jack again.
PROPER STORAGE
It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface.
TROUBLESHOOTING
Important: Service jacks are self-contained devices used for lifting, but not sustaining, a partial vehicular load. In accordance with ASME-
PALD 2014 Load Sustaining Test: “A load not less than the rated capacity…shall not lower more than 1/8" (3.18mm) in the rst minute,
nor a total of .1875" (4.76mm) in 10 minutes.” Lowering within this range is considered normal operation and is NOT a warrantable defect.
PROBLEM: UNIT WILL NOT LIFT RATED LOAD.
ACTION: Purge air from hydraulic system by following procedure under SETUP.
PROBLEM: UNIT WILL NOT SUSTAIN RATED LOAD OR FEELS "SPONGY" UNDER RATED LOAD.
ACTION: Purge air from hydraulic system as above.
PROBLEM: UNIT WILL NOT LIFT TO FULL HEIGHT.
ACTION: Purge air from hydraulic system as above or check oil level in reservoir.
PROBLEM: HANDLE TENDS TO RAISE UP WHILE THE UNIT IS UNDER RATED LOAD.
ACTION: Pump the handle rapidly several times to push oil past ball valves in power unit.

KTI-XD63133 5 rev. 12/17/20
HYDRAULIC MAINTENANCE GUIDE
IMPORTANT: Service jacks are designed for lifting purposes only; always support raised load with jack stands.
REGULAR MAINTENANCE
MONTHLY or as necessary (depending on usage)
#1 Using a grease gun, add grease to grease tting in the lift arm pivot shaft.
(Use a multi-purpose NLGI type grease only.)
#2 Lubricate all linkages and pivot points.
(Use white lithium spray grease only.)
#3 Remove handle; lubricate handle receptacle and handle end.
(Use white lithium spray grease only.)
#4 Lubricate both rear casters bearings and both front wheels.
(Use white lithium spray grease only.)
Tighten all accessible hardware.
#2
#3
#4
#4
#4
#1
#2
#2
#2
#3

KTI-XD63133 6 rev. 12/17/20
K-Tool International warrants that all XD and HD jacks and service-related equipment will be free from defects in material and workmanship
for a period of 2 years following the original date of purchase. This warranty is extended to the original retail purchaser only. If any jack or
service-related item proves to be defective during this period, it will be replaced or repaired, at K-Tool International’s option, without charge.
This warranty does not apply to damage from accident, overload, misuse or abuse, nor does it apply to any equipment which has been
altered or used with special attachments other than those recommended. This warranty does not cover repairs made by anyone who is not
a K-Tool International Professional Lifting Equipment Authorized Repair Center.
All HD and XD jacks or service-related equipment will be replaced or repaired at K-Tool International’s option during the 2 year warranty
period.
During the 2 year warranty period, all alleged defective products must be shipped, freight prepaid, along with proof of date-of-purchase, to
your nearest K-Tool International Professional Lifting Equipment Authorized Warranty Center. Be certain to include your name, address and
phone number along with proof-of-purchase information, and a brief description of the alleged defect. The product will be returned to the
customer, freight prepaid.
For more information regarding warranty and repair procedures, repair center locations, and troubleshooting tips please visit:
www.ktoolinternational.com/kti/warranty.
In no event shall K-Tool International be liable for incidental or consequential damages. The liability on any claim for loss or damage arising
out of the sale, resale or use of a jack or related service equipment, shall in no event exceed the purchase price. SOME STATES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION MAY NOT
APPLY TO YOU.
THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED IN CONNECTION WITH THE SALE OF K-TOOL INTERNATIONAL
PROFESSIONAL LIFTING EQUIPMENT. ALL OTHER WARRANTIES, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO
STATE.
WARRANTY HANDLING PROCEDURES AND GUIDELINES FOR HD AND
XD LIFTING EQUIPMENT

KTI-XD63133 7 rev. 12/17/20
3-1/3 TON LOW PROFILE SERVICE JACK
EXPLODED DRAWING / PARTS LIST
1
2
3
9
14
14
17
16
13
6
7
18
9
9
8
4
5
12
15
11
1
2
4
10
3
A
B
C
D
E
Item
No. Part No. Description Qty.
1 RS35T01 Star Ring 2
2 RS35T02 Washer 2
3 RS35T03BK Front Wheel 2
4 RS35T04 Retaining Ring M15 2
5 RS6313305 Saddle 1
6 RS6313306 Trunion and Split Pin 1
7 RS6313307 Power Unit Assembly 1
8 RS35T08 Hex Nut M12 & Lock Washer M12 7
9 RS6313309 Rear Caster Assembly 2
10 RS6313310 Piston Roller Bearing 1
Item
No. Part No. Description Qty.
11 RS6313311 Handle Yoke 1
12 RS35T12 Grease Fitting
13 RS35T13 Handle Yoke Screw 1
14 RS35T14 Yoke Pivot Bolt and Washer 2
15 RS35T15BK Lower Handle 1
16 RS35T16 Screw M6 x 35 1
17 RS35T17BK Upper Handle 1
18 RS35T18 Release Valve Assembly 1
NS RS6313319 Rubber Saddle Pad 1
NS RSKTIXD63133LK Label Kit 1
KTI-XD63133

KTI-XD63133 8 rev. 12/17/20
GATO DE SERVICIO DE BAJP PERFIL 3-1/3 TONELADAS
MANUAL DE OPERATIÓN
ESPECIFICACIONES
Capacidad ............................................................ 3-1/3 toneladas
Altura mínima........................................................................ 3-1/2"
Altura máxima..................................................................... 21-3/8"
Anchura global ................................................................... 27-1/2"
Longitud del despeje bajo.................................................. 12-1/2"
Anchura global ......................................................................... 14"
Altura de chasis................................................................. 6-5/16"
Longitud del mango ................................................................. 50"
Diámetro de la silla............................................................. 4-3/5"
Peso neto ................................................................... 94-1/4 libras
Peso bruto.......................................................................104 libras
Fabricado para cumplir con la norma PASE-2014 de ASME.
KTI-XD63133
www.ktoolinternational.com

KTI-XD63133 9 rev. 12/17/20
Este símbolo indica una alerta de seguridad y se usa para
advertir sobre peligro de accidentes personales. Observe toda
la información de seguridad que sigue a este símbolo para
evitar la posibilidad de que ocurran lesiones o muerte.
ADVERTENCIA: Indica una situación
peligrosa que si no se evita, puede
provocar la muerte o lesiones graves.
ADVERTENCIA
ADVERTENCIA
IMPORTANTE: LEA ESTAS INSTRUCCIONES ANTES DE USAR EL DISPOSITIVO
ANTES DE USAR ESTE DISPOSITIVO, LEA ESTE MANUAL DETENIDAMENTE. PROCURE ENTENDER SUS PROCEDIMIENTOS OPERATIVOS,
ADVERTENCIAS DE SEGURIDAD Y FORMA DE MANTENIMIENTO.
El propietario es responsable de asegurarse de que todo el personal lea este manual antes de usar el dispositivo. Asimismo, es responsabilidad
del propietario mantener este manual en buenas condiciones en una ubicación conveniente para su consulta. Si las etiquetas del manual
o producto son ilegibles o no están en su lugar, deberá ponerse en contacto con K-Tool International para obtenerlas gratis. El comprador/
propietario o una persona designada deberá leer y comentar el producto y las advertencias de seguridad en la lengua materna del operario que no
hable inglés uido, a n de asegurarse de que comprende el contenido.
NATURALEZA DE LAS SITUACIONES DE RIESGO
El uso de los dispositivos portátiles de levantamiento automotriz están sujetos a ciertos peligros los que no se pueden prevenir por medios
mecánicos, sino por el ejercicio de inteligencia, cuidado y sentido común. Es imprescindible contar con personal involucrado en el uso y operación
del dispositivo que sean cuidadosos, competentes, capacitados y calicados en la operación segura del dispositivo y su uso adecuado al
momento de dar mantenimiento a los vehículos motrices y sus componentes. Ejemplos de los peligros son las caídas, los volcamientos, el
deslizamiento de las cargas ocasionados principalmente por la sujeción inadecuada de las cargas, las sobrecargas, las cargas no centradas, el
uso en otras supercies no niveladas y duras, y al usar el equipo para un n para el cual éste no fue destinado.
FORMAS DE EVITAR LAS SITUACIONES DE RIESGO
• Lea, estudie, comprenda y observe todas las instrucciones antes de operar este dispositivo.
 • Veriqueelgatoantesdeusarlo.Nolousesitieneroturas,alteraciones,fugasdelíquidohidráulicooestáenmalascondiciones,
  comotampocosipresentainestabilidaddebidoapiezasmetálicasopartesdesajustadasofaltantes.Tomelasmedidasde
corrección apropiadas antes de usarlo.
 • Usesolosobresuperciesdurasniveladascapacesdesoportarlacargaylibresdeobstruccionesconelndequeelgatoestélibre 
de reposicionarse durante las operaciones de elevación y descenso.
 • Utiliceeldispositivodeelevaciónúnicamenteenlasáreasdelvehículoespecicadasporsufabricante.
 • UseprotecciónparalosojosquecumplaconlasnormasANSIZ87.1yOSHA(usuariosyespectadores).
• No use el gato para elevar pesos superiores a su capacidad. No ocasione ninguna descarga a la carga.
• Este dispositivo se debe utilizar únicamente para levantar cargas. No bien haya elevado la carga, sujete el vehículo con
torres que tengan la capacidad para sostenerlo antes de comenzar a trabajar.
 • Centrelacargaenelasiento.Asegúresedequeelarmadodeldispositivoseaestableantesdecomenzaratrabajar.
 • Nomuevaniempujeelvehículosobreelgato.
 • Nouseningúnmaterialquepuedafungircomoplataforma,espaciadoroexpansorentrelasilladeelevaciónestándarylacarga.
 • Nouseningúnadaptadorelquerepongalasilladeelevaciónestándaralmenosqueseaaprobadooprovistoporelfabricante
del gato.
 •Nouse(nimodique)laherramientaparaningúnotrousoexceptoélparaelcualfuediseñado,sinprimeroconsultaral
representante autorizado del fabricante.
• Baje el gato siempre despacio y con cuidado.
  • Nocumplirconestasindicacionespuedeprovocarlesionesgravesopeligrodemuerte,asícomodañosmateriales.
ADVERTENCIA:Esteproductolepodráexponeraciertosquímicos,paraincluirelníquel,conocidosenelEstadodeCaliforniapor 
 ocasionarcáncerydefectoscongénitosuotrosdañosalareproducción.Paramayoresinformes,visitewww.P65Warnings.ca.gov.
CONSECUENCIAS DE NO PREVENIR LAS SITUACIONES DE RIESGO
No leer, comprender u observar todo el contenido de este manual en relación con sus INSTRUCCIONES DE USO, ADVERTENCIAS DE
SEGURIDAD y FORMA DE MANTENIMIENTO, así como desatender las FORMAS DE EVITAR LAS SITUACIONES DE RIESGO, puede provocar
accidentes que tengan como consecuencia lesiones graves, peligro de muerte o daños materiales.
ADVERTENCIA
ADVERTENCIA
ADVERTENCIA

KTI-XD63133 10 rev. 12/17/20
ENSAMBLE
1. Extraiga el mango de 2 piezas de la caja. Inserte la porción angosta del mango superior en el mango inferior, alinee los agujeros de
perno superior e inferior, y sujete con el perno de mango provisto.
2. Desatornille el tornillo de ajuste de mango con el n de que no interera con la inserción del mango en el casquillo de mango. Inserte
el mango en el casquillo del mango y gire el ensamble del mango hacia adelante y hacia atrás hasta que la válvula de liberación
quepa en el receptor en el inferior del mango. Sujete el mango en el casquillo del mango al apretar el tornillo de ajuste del mango.
3. A veces se atrapa aire en el sistema hidráulico durante el transporte y maniobra. Si la bomba se siente esponjosa, o si no hay un
recorrido de bomba incremental completo, o el gato no elevará hasta su máxima altura, siga estas instrucciones con el n de purgar
aire del sistema:
a. Con el brazo de levantamiento en su posición de retracción completa y el mango de la bomba girado completamente en el sen
tido de las agujas del reloj hasta que se pare, gire el mango de la bomba en el contrasentido de las agujas del reloj dos revolu
ciones completas.
b. Proceda a bombear el gato 15 recorridos de bomba incrementales completos.
c. Gire el mango de la bomba en el sentido de las agujas del reloj hasta que se pare y proceda a bombear el mango hasta que el
brazo de levantamiento alcance su máxima altura.
d. Repita los pasos "A" al "C" hasta que se haya purgado todo el aire del sistema.
IMPORTANTE: Antes de intentar de levantar cualquier vehículo, revise el manual de servicio del vehículo por las
supercies de levantamiento recomendadas.
Se deberá realizar una inspección visual antes de cada uso del gato, revisando por fugas de líquido hidráulico y partes dañadas, ojas o
faltantes. Cualquier gato que aparenta estar dañado de cualquier forma, que se encuentra extremadamente desgastado, o que opera de
forma anormal DEBE DEJARSE DE USAR hasta que se realicen las reparaciones necesarias.
INSPECCIONE
Silla
Chassis
Brazo de
levantamiento
Defensa para
mango
Perno del
mango
Mango
Casquillo
del mango
Casquillo del
mango
Mango
Rodajas
traseras
Perno del
mango
Agujero del perno
del mango superior
Defensa del
mango inferior
Mango inferior
Ruedas delanteras
Agujero del perno
del mango inferior