AGA G.C. P.V. User manual

4/01
ErNs511502
GasFired
Cookers
lnstallation
lnstructions
for
Aga
Gas
Power
Vent
Fired
Range
Models:
G.C.
P.V.
(2
Oven)
N.G.and
L.P'G.
G.E.
P.V.
(4
Oven)
ForU.S.
and
Candian
Markets
NOTE:
THESEINSTALLATION
INSTRUCTIONS
SHOULD
BE
LEFT
VMTHTHE
APPLIANCE
ANDTHE
USER
TORETAIN
FOR
FUTURE
REFERENCE.
TheGasfired
ranges
arcdelivered
unassembled
Before
installation
can
bemade,
thesite
isinspected
fof
.uiLuirlty
byi" Aifllorised
Aga
Distributor
andcorrected
whefenecessary
to
conform
wiih
localinstallation
codes
orinthe
absence
oflocalcodes
with:
lnCanada:
TheCANiCGA-B149
installation
codes
lnU.S.:
TheNational
FuelGas
Code
ANSI2223
1-latest
edition
Assembly
isundertaken
on
siteby
thesame
AgaDistributorto
ensure
correct
performanceand
safety'
INSTALLATION
Itis
essentialthat
thebase
orhearth
on
whichthe
rangestands
should
belevel
andstrong
enough
tosupport
the
weightof
therange-
Approximate
weights:
l\4odels
G.C.
-406k9
(900|b)
G.E.
-
585k9
(12901b)
The
topfaceof
theheanh
must
beofnon-combustible
material
foraminimum
thickness
of12mm
(1/2)and
co'nply
withtl-ecunent
BuildingRegula
oasand
Naonal
Flre
Laws
Thelocation
mustalso
pfovide
adequate
space
forservicing
andaif
circulation
around
therange
\@'9,-4
(.e]

WALL
TILING
lfthecooker
istostand
inafecess
oragainstawallwhich
istobetiled,
innocircLlmstances
shouldthe
tiles
overlap
therange
top
plate.
GASSUPPLY
- U.S.PIPE
THREADS
NOTE:
A[4ANUAL
VALVElllUST
BEINSTALLED
lNAN
ACCESSIBLE
LOCATION
lN
THEGAS
PIPE
Eiienrni io rnenppLrANcE
FoR
THEPURPoSE
oF
TURNING
oNoRSHUTTING
oFGASTo
rHE
APPLIANCE.
ALLGAS
CONTROLS
MUST
BEU.S.PIPE
THREADS.
Maximum
Heat
lnput4.4kW
(15,000
Btu/h)
Themaximum
gas
inlet
pressure
attheappliance
must
notexceed
1oinches
w.g.forNatural
Gas,
14inches
w-g
for
L.P.Gas.TFe
minimum
gas
inlet
pressrlrc
atthe
appliance
mustbe5
inchesw
g NaturalGasand11
inches
wg. L.P.
Gastoenable
thecorrect
manifold
Pressure
tobeobtained
The
applianceand
itsindividual
shut-offvalve
must
bedisconnected
from
the
gas
supply
piping
system
during
anvo;essure
testinqofihatsvstem
attest
pressures
inexcess
of1/2
psig(3.skPa).
The
appliance
mustbe
isoijtea
fromtne
ga1
supply
piping
system
byclosing
itsIndividual
manual
shut-offvalve
duingany
pressure
t;atingof
the
gas-suppli
pi6lng
syiteh atte.tprcsstre
equaltoorlessthan
1/2
psi(3
skPa)
on completion
testthe
gas
installation
forsoundness
and
purge.
Leak
testing
oftheappliance
shall
beconducted
according
tomanufactureis
instuctions.
NOTE:
Usesoapy
watersolution
onnew
gas
connections
toensure
thereare
no
gas
leaks
AIR
SUPPLY
Kitchen
orIntemal
Ai. SUPPIY
ii'" ipptilncacanontybe
initilledinaroom
whichmeets
ventilaiion
regulations
inforce
butinany
eventthe
roommust
haveapermanentventofminimum
freeair
area36cm
2
(5sin
2
)
Intheevent
ofanextractor
fanbeing
flttedin
thevacinity
oftherange,
compensatory
ventllation
willberequircd
tosatisfy
thedemands
ofthe
fanwit-hout
influencing
combustion
efficiency
and
flueconditions
ELECTRICAL
1'10/l2oV6oHz,loAN4PFLEX|BLEcoRDANDPLUGPAMLLELTYPE.Theapp|iancewheninsta||ed,mustbe
ete;11ically
grounded
inaccordance
withlocal
codesor,in
theabsence
oflocal
codes,
w1htheNa6onalElectrical
Codes
ANSI/NFPA
70.
An
etectricalsocket
must
be
provided
within6feetoftheLHsideofthe
appliance
andeasily
accessible
tothe
usertodisconnect.
Do
not
position
socketabove
theappliance.
WARNING
Eleciiical
Grounding
Instiuctions
Thisapp|ianceisequippedwitha(three-prong)groundingp|ugforyourprotectionagainstashockhazardand
snould
be
plugged
dirbitly
intoa proper
receptaale
Donot
cutor
removethe
grounding
prong
from
this
plug

VENTSYSTEM
Productsofcombustion
dischargeisbyafan
powered
vent
pipe
50mm
(2in)
diameterwhichcan
reachupto6
metres
(19.5fr)
inlengththroughaFaximum
of6x90'bends
orI metres
(29ft)
withone
bendExitsfromthe
appliancecanbe
fromrearL.H.or-R.H.sides,fromthe
rearcentreor
fromtheunderside
(Figs.
2&3).
Thevent
pipe
should
exitthroughtheoutsrde
wallfixing
plate
by25mm
(
1in)Fig.1

DESN511189
FIG,
1DESN511
126

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\is|lyfrsrnl{rr'ldrrt als $dr6s.

l-*\o.
E
Ii
n

TERMINALPOSITION
'1.
Therangemustbeinstalled
sothattheventterminal
isexposedtothe
externalairandterminal
clearancecomDlv
with:
Inl.r.s.:The
NationalFuelGasCodes
ANSI22231latestedition
Section7.7
InCanada:CAN/CGA-8149
installationcode.
2.Terminationshould
beonaclearexpanseofwall,
theterminal
being
preferably
notless
than
355mm
(14in)
awayfrom
acorner,recessofprojection-
3.Ahole
mustbecutthroughanoutside
wallwiththehole
falling
'1.5"
from
insidetooutsidefaceof
Openings
inthewallsbehindoronthefloorobelowtheappliance
mustbe
sealedusingtheclosure
plate
and
sealant
provided.
DONOT
installtheterminai
underthefollowingconditions:
(a)
Wthin300mm
(
12in)measured
vedicallyfromthebottomofanopenable
window,airventorany
otherventilatingopening.
(b)
\Mthin300mm
(12in)
aboveadjacent
ground
level.
(c)
Wthin600mm
(24in)of
anysurfacefacing
theterminal.
(d)
Wthin355mm
(14in)(U.S.)
or300mm
(12in)(Canada)beloweavesorbalcony
Theterminalmustbeprotected
bytheterminal
protective
guard(supplied)
installedover
theterminaltoprevent
unauthofisedcontact
withthehotteminal
surfaces.
(See
E4L1).
Technical
Specification
GCand
GE
L.P.G
rG
tir
t,-
t-il
s.t.T.EUROSTT
JOHNSONS
eModel
ainBurnerInjecto.
PilotBurnerIniector
Combination
GasValve
BvpassScrew
sas
BurnerPrcssure
:ombinationGas
Valve
Piiot
NaturalGas

GC
PV
12
ovElrtsl
,i
ti
I rrtlr4tN,|
tF=:
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Bl I r-,---J l
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--* \ ----l' (/ |
OvEr,lDOoh
'N .;. f, I
oPENPosrTroNI '1.1,/. i
--;-{/ I
t
""--1+B
f*l]--';o,*o*o,
I I i! lrDs
WHEN
qarsEo
4Se#"-
'r 1r' -T I
| lh=Hl'
lrilL l" Hil
tLI&::L=FJ
)n-,1* .,-N
v#i?#..'-"- *1r1e-----*
").,
IINT PIPE Llt. stDEvEw
V
r11i,/
^'cg::='t-Uil
x{ --1v
P,] ,IE-
t .ir I
urlsi=ffilbr I
vEr.rTPrPE ll \ lt, I I
Eq r\tfl, I
Llt --- i--!l',,i t
T./lT----l--Tl
/,2- t*- :+ +S
GAS
CONt{EgflON
n H. R'KSDE
VIIW
PtAtrluEw
cDEFHJKsTL
mm987 967 851 1314756112539 J6S8 ll6 37
l''t![.do|r Cloi'rnc.s of CombuttlblgCrbln6tt Ad|sesnito Rotge
EE
80 CLEANANCE
AT&ACK
OFCOOXEF

cEPV
(1
OVENS|
t|,rocK
ouT
HO|.:S
fOB
VENTPIPE
GASCONrrlEmONA.H.
i.r{. 6DEV|EW
LOCATION
OFNAME
PLATE
Themodeland
serialnumbersforthis
appliancearefoundon
thename
plate.
Thesenumbersrn!st
beused
whenrequestingadvice
from
youf
Aga
Distributor.Thename
plate
islocatedonthe
insideoftheoutef
burner
door.
Llr.8&€\4rv
nn
"V\"/.
cnFJK L M N P oRs
mm148796? 851 41 1314 3S 3698 65 375 48 595 11668

REMOVECOVERTOLOCATEC
COMMISSIONING
LIGHTINGTHE
BURNER
-(Erg
4)
CAUTION:
NOSMOKINGOR
NAKEDLIGHTS
Open
theburnerouterdoor
toexposethe
gas
controlcombination
valve.
CAUTION:
BEFORELIGHTING
ENSURETHAT
THEGASVALVEKNOB
2lSSET
INTHEOFFPOSITION.
(SEE
EIG.A)
AND
THEELECTRICALSUPPLY
TOTHEAGA
ISSWITCHED
ON.
'1.
Turnoffunion
gas
cock1.Testthe
gas
installationfrom
themetercock
fofsoundnessand
puqe
2.Turnon
gas
supplytocookerandopen
gas
cock1.3.Turn
the
gas
valve
controlknob2anti-clockwise
tothe
position
(se;Flg,B). Pressdownandholdthe
knobinthe
position
whiledepressing
the
piezo
lighter
3several
times
untilthe
pilot
has
lit.Thiscanbeobservedthrough
theviewing
window4.
4.\Ahen
the
pilot
haslitcontinue
toholdthe
gas
valvecontrolknob
forapproximately
30secondslfitgoes
out'
wait3minutesand
repeatthe
procedure
holdingforalittle
longer.
5.
l,/',/hen
the
pilot
flameestablished,rotate
the
gas
valvecontrol
knob
2anticlockwise
toitslowfire
position(see
fig-Cj.\4hefeuponthe
mainbumerwillautomatically
light.Leave
inthelowfire
position
foratleast30
minutes.

i\
,ru. OFF
{ rGNrroN
FIG
B
FIGC
WHTTEBLOCK
LOWFIRE
GREEN
BAND
NORMAL
RUNNING
6.After30minutes,check
theburner
gaspressure.
{i)
Turnthe
gas
control
knob
2toPILOT
position
{see
Fjg'B)
Removethemainburnef
pressure
testnipple
plug
5and
fit
pressuregauge.
Turn
gas
valvecontrol
knob
2tothe
mid
position
ofthe
grcen
band.
(ri/
Check
bumer
pressure
corectlyco'responds
tothedata
plate.
(iii)
Check
thatthe
gaspressure
is
unaffected
tothemainburnerwhen
other
gas
appliancesareused
(iv)
Turn
gas
valvecontrolknob2toPILOT
{see
Eig,B).
Remove
the
pressuregauge
andreplace
gas
nipple
n--

plug.
Tumtemperaturecontrol
knob
2tothemid
position
ofthe
green
bandfornormalrunning
7.Onthefirstlightingorifthe
cookerhasbeencold
foralongtime,
moisturcfromthe
insulationmayrundown
theenamelledfront
ofthecooker.Thisshould
bewipedofitoprevent
staining.
Once
thecorectsettinghasbeen
confirmedtheheat
controlwilloperate
automaticallytomaintainthecooker
at
fulltempe€turc.
NOTE:AFTERSEVERAL
HOURSTHEHEAT
INDICATORSHOULD
BEONORABOUT
THEBLACK
LINElN
THESILVER
SECTION.ITMAY
BENECESSARYTOADJUST
THECONTROL
KNOBSLIGHTLY
INTHE
GREEN
BANDTOACHIEVE
THIS.
IFTHEFLAMEHASEXTINGUISHED
FOR
WHATEVERREASON,
WAITTHREE
MINUTES
(MINIMUM),
BEFORE
RE-LIGHTING.
NOTE:REMEMBER
TONOTETHE
SETIINGPOSITION
lFTURNINGOFF
THECOOKER
TOEXTINGUISH
THEBURNER
Turnthe
gas
valvecontroltotheOFF
position(see
Eg.4).

./'-.--"\.t.'
-r' \
DESN
510818
PILOTASSEMBLY
TIIERMOCOUPLE

YEARLYSERVICE
Itisrecommended
thattherangebeserviced
every12months.
Arrangewiththehousholderthat
therangel"rasbeenturnedOFF
thenightbefore
toensureitiscold
uponaadval.
1.
WARNING:
Disconnect
ElectricSupplybeforeservicing.
2.lsolate
the
gas
supplybyturningoff
theseNice
gas
valve
beneaththecombination
gas
valve.
Breakthe
heaxgonunionconnection
nut.
3.Detachtheinnerburner
doorfixingscrewand
drawcomplete
gas
burnerassemblyclear
ofthecombustion
chamber
restingitonthe
flooroftherange.
4.Removetheboiling
plate,
combustion
chamberbaffleand
simmering
plate.
5.Checkconditionsofflueways
andcombustion
chamberandclean
ifnecessary'
6.Lightlybrushthe
perforated
top
ofthe
gas
bu.nerand
checkthatthe
burnerventuriis
freeoflintandfluff.
NOTE:
lT[4AYBENECESSARY
TODETACHTHE
PILOTASSEMBLY
ANDREIVIOVE
THEBURNERTO
ENSUREITIS
FREE.
7.Checkthe
c.onditionofthepilot thermocouple
tiptoensure
itiscleanand
freeofcarbonHeavy
heatoxidised
iipsshouldmeantheremoval
ofthethermocouple
andanewreplacement.
Examineand
brushthe
pilot
light
parts
andexamine
theignitorcabletoensure
thePTFEinsulation
remainsintact
andisfirmlyconnected
tothe
sparkelectrcde.Cleanany
carbonawayftomthe
electrode.
8.Refitthe
gas
burnefassembly
inreversemanner
describedin3and
reconnectthe
gas
supplyatseNice
gas
valveunton.
NoTE:USE
SOAPYWATERSOLUTION
TOENSURE
THEREARENOGAS
LEAKS.
L lnspectandclean
ventfanblades,remove
debrisusingasoft
baush,accessto
thisfancanbe
madeby
removing
theR.H.andcentreshroud.
10.Turnonthe
gas
andelectricsupply
andfollowthe
procedure
forlightingthe
b!rner'
11.
Ensurethatthe
pilot
and
mainburnerflame
areburningevenly,
thethermocouple
isenvelopedby
the
pilot
flame.
12.
Visualltcheckthemainburner
and
piloi
flamefor
conectflame
pattern
Anestablished
mainburnerat
high
firewillbe
predominantly
bluewith
yellow
tippingsonaneven
heightflame
skipa.d beabout
150mm
(6in)
high.
See
Fig.11.Ensureall
flameportshavecrosslit
andthatthe
pilot
lightflameisffee
fromsooting
13.
Themaximumdepthofany
cabinetsinstalledabove
thetopcooking
surfaceofthe
rangemustnotexceed
330mm
(13in).
NoTE:
DONoTATTEIIIPTTOSERVICE
THERANGE
YOURSELF.CONTACI
YOURLOCAL
AGA
DISTRIBUTORSTATING
THEMODELAND
SERIALNUI\4BER
OFTHEAPPLIANCE
TOGETHER
WTHYOUR
NAMEANDADDRESS.
REPLACEMENT
PARTS

lntheeventof
acomponent
failurewhich
requires
rcplacement,
contact
your
localAga
distributor
whowill
advise
andsupply
thenecessary
replacement.
Expendable
components
that
willrequire
replacing
atsometime
orotherare
listedasfo ows:
Description
'. Pilor
Thermocouple
2.lvlain
Burner
3a.PilotBurnerAssembly
N_G.
3b.PilotBurner
Assembly
L.P.G.
4.Combustion
GasValve
5a.Pressure
Regulator
N.G.
5b.Pressure
Regulator
L.P.c.
6.Combustion
ChamberDoor
Seal
7.Solenoid
GasValve
8.Venting
Fan
9.FlueThermostat
Forfurther
adviceor information
contacl
yourlocaldistrib
utor/stoc
kist
WthAga-Rayburn's
policy
of
continuous
product
improvement,
theCompany
reserves
therightto
change
specifications
andmake
modifications
totheappliances
described
aadillustrated
atany
ttme,
110Woodcrest
Road
Cherry
Hill
NJ08003
800.633.9200
u4444qgAiA!gec€sn