AGI BATCO 2000 Series User manual

Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: P151114 R5
Revised: November 2018
Swing Away Conveyor
Portable Grain Belt Conveyor
Operator’s Manual
This manual applies to:
2000 Series: 2065SA, 2075SA, 2085SA, 2095SA, 20105SA, 20110SA, 20120SA
2400 Series: 2465SA, 2475SA, 2485SA, 2495SA, 24105SA, 24110SA, 24120SA
Original Instructions

We strongly recommend that all personnel associated with this equipment be trained in the correct operational
and safety procedures required for this product. This product has been designed and constructed according to
general engineering standards, other local regulations may apply and must be followed by the operator. Use the
sign-off sheet below to record initial and periodic reviews of this manual with all such personnel.
Date Employee Signature Employer Signature

SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR
P151114 R5 3
CONTENTS
1. Introduction ............................................................................................................................................ 5
1.1. Serial Number Location............................................................................................................ 5
1.2. Intended Use ............................................................................................................................ 5
1.2.1 Misuse ........................................................................................................................ 6
2. Safety....................................................................................................................................................... 7
2.1. Safety Alert Symbol and Signal Words..................................................................................... 7
2.2. General Product Safety ............................................................................................................ 7
2.3. Overhead Power Lines ............................................................................................................. 8
2.4. Moving Conveyor Belt Safety................................................................................................... 8
2.5. Upending .................................................................................................................................. 8
2.6. Rotating Parts Safety................................................................................................................ 8
2.7. Work Area Safety ..................................................................................................................... 8
2.8. Guards Safety ........................................................................................................................... 9
2.9. Raising and Lowering the Conveyor....................................................................................... 10
2.10. Hydraulic Winch Safety ........................................................................................................ 10
2.11. Positioning the Conveyor ..................................................................................................... 10
2.12. Towing the Conveyor ........................................................................................................... 10
2.13. Drives and Lockout Safety.................................................................................................... 11
2.13.1 PTO Driveline Safety............................................................................................... 11
2.13.2 Hydraulic Power Safety .......................................................................................... 12
2.14. Tire Safety............................................................................................................................. 13
2.15. Personal Protective Equipment............................................................................................ 13
2.16. Safety Equipment ................................................................................................................. 14
2.17. Safety Decals ........................................................................................................................ 14
2.17.1 Decal Installation/Replacement............................................................................. 14
2.17.2 Safety Decal Locations and Details ........................................................................ 15
3. Features................................................................................................................................................. 25
3.1. Model Number ....................................................................................................................... 27
4. Transport............................................................................................................................................... 28
4.1. Transport Safety ..................................................................................................................... 28
4.2. Transport Preparation ............................................................................................................ 28
4.3. Connect the Conveyor to the Towing Vehicle ....................................................................... 29
5. Placement ............................................................................................................................................. 30
5.1. Placement Safety.................................................................................................................... 30
5.2. Positioning the Conveyor ....................................................................................................... 30
5.2.1 Raising and Lowering ............................................................................................... 32
5.3. Extendable Axle Positioning................................................................................................... 33
5.4. Raising and Lowering ............................................................................................................. 34
5.5. Hitch Adjustment.................................................................................................................... 35
5.6. Extended Swing Arm .............................................................................................................. 36
5.7. Raising and Lowering the Intake Hopper............................................................................... 37
5.8. Hydraulic Power Swing Operation ......................................................................................... 38
5.9. Electric Power Swing Operation............................................................................................. 39
5.10. Collapsible Hopper Cloth Control......................................................................................... 41
5.11. Conveyor Operating Angles ................................................................................................. 42

SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR
4 P151114 R5
6. Operation .............................................................................................................................................. 45
6.1. Operation Safety .................................................................................................................... 45
6.2. Start-up and Break-in ............................................................................................................. 45
6.3. Operation - Swing Away Transfer Hydraulic Motor Drive..................................................... 46
6.4. Operation - PTO Drive ............................................................................................................ 47
6.5. Loading Area........................................................................................................................... 47
6.6. Conveyor Belt Speed .............................................................................................................. 47
6.7. Emergency Shutdown ............................................................................................................ 48
6.8. Restarting with a Full Tube .................................................................................................... 48
6.9. Shutdown ............................................................................................................................... 48
6.10. Clean Out.............................................................................................................................. 49
6.11. Conveying Fertilizer.............................................................................................................. 49
6.12. Storage.................................................................................................................................. 51
7. Maintenance ......................................................................................................................................... 52
7.1. Maintenance Safety ............................................................................................................... 52
7.2. Maintenance Schedule........................................................................................................... 52
7.3. Visually Inspect the Equipment.............................................................................................. 53
7.4. Lubricate the Equipment........................................................................................................ 54
7.4.1 PTO Driveline............................................................................................................ 54
7.5. Oil the Chain Coupler ............................................................................................................. 54
7.6. Check the Gearbox Oil............................................................................................................ 55
7.7. Change the Gearbox Oil ......................................................................................................... 55
7.8. Inspect Hydraulic Hoses and Fittings ..................................................................................... 56
7.9. Inspect the Hopper Flashing .................................................................................................. 56
7.10. Check the Roller Bearings .................................................................................................... 56
7.11. Check the Roller Lagging ...................................................................................................... 56
7.12. Tension the Conveyor Belt ................................................................................................... 56
7.12.1 S-Drive Pinch Roller................................................................................................ 57
7.13. Align the Conveyor Belt........................................................................................................ 58
7.13.1 Adjust the Rollers ................................................................................................... 59
7.13.2 Adjust the Belt Return Wear Blocks....................................................................... 60
7.14. Inspect Belt Lacing................................................................................................................ 60
7.15. Replace the Belt Lacing ........................................................................................................ 60
7.16. Replace the Conveyor Belt................................................................................................... 61
7.17. Clean and Wash the Equipment .......................................................................................... 62
7.18. Repack the Wheel Bearings with Grease............................................................................. 62
7.19. Check/Adjust the Truss Cables............................................................................................. 63
7.20. Inspect and Service the Hydraulic Winch and Lift Cable ..................................................... 64
8. Troubleshooting.................................................................................................................................... 66
9. Specifications ........................................................................................................................................ 69
10. Appendix ............................................................................................................................................. 70
10.1. Power Swing Remote Transmitter Instructions ................................................................... 70
10.2. Programming Receivers ....................................................................................................... 71
11. AGI Swift Current Limited Warranty ................................................................................................. 73

P151114 R5 5
1. Introduction
Thank you for purchasing a Batco Portable Grain Belt Conveyor. This equipment will allow safe and
efficient operation when you read and follow all of the instructions contained in this manual. With
proper care, your conveyor will provide you with many years of trouble-free operation.
Keep this manual handy for frequent reference and to review with new personnel. A sign-off form is
provided on the inside front cover for your convenience. If any information in this manual is not
understood or if you need additional information, please contact your local distributor or dealer for
assistance.
This manual should be regarded as part of the equipment. Suppliers of both new and second-hand
equipment are advised to retain documentary evidence that this manual was provided with the
equipment.
1.1. Serial Number Location
Always give your dealer the serial number on your conveyor (shown below) when ordering parts or requesting
service or other information. Please record this information in the table below for easy reference.
Model Number
Serial Number
Date Received
1.2. Intended Use
The conveyor is designed solely for use in the intended agricultural use as listed below. Use in any other way is
considered as contrary to the intended use. Compliance with and strict adherence to the conditions of
SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR 1. INTRODUCTION