AGI GGH-8390 Guide

Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: GNA-2069 R1
Revised: August 2022
Original Instructions
Low Temperature Upstream Heater
VP and NG-Fired Heater
Installation, Operation, and Parts Manual
This manual applies to:
GGH-8390/GGH8390-50
INSTALLATION AND WIRING MUST BE IN
ACCORDANCE WITH CEC, NEC, AND LOCAL
ELECTRICAL CODES

   

  


  

 


 
 

  


  

A  
 
 








This product has been designed and manufactured to meet general engineering standards. Other local
regulations may apply and must be followed by the operator. All personnel must be trained in the correct
operational and safety procedures for this product. Use the sign-off sheet below to record initial and periodic
reviews of this manual with all personnel.
Date Employee Name and Signature Employer Name and Signature

4 GNA-2069 R1
LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER

LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER
GNA-2069 R1 5
CONTENTS
1. Introduction ............................................................................................................................................ 7
1.1 Product Information.................................................................................................................. 7
1.2 Intended Use ............................................................................................................................. 8
1.2.1 Misuse ........................................................................................................................ 8
2. Safety....................................................................................................................................................... 9
2.1 Safety Alert Symbol and Signal Words...................................................................................... 9
2.2 General Safety Information....................................................................................................... 9
2.3 Heater Safety........................................................................................................................... 10
2.4 Gas Leak Hazards..................................................................................................................... 10
2.5 Grain Bin Fires ......................................................................................................................... 11
2.6 Drives and Lockout/Tagout Safety .......................................................................................... 12
2.7 Personal Protective Equipment............................................................................................... 12
2.8 Safety Equipment .................................................................................................................... 12
2.9 Safety Decals ........................................................................................................................... 13
2.9.1 Decal Installation/Replacement............................................................................... 13
2.9.2 Safety Decal Locations and Details .......................................................................... 13
3. Features................................................................................................................................................. 15
3.2 Upstream Heater — Underside View...................................................................................... 16
3.3 Fuel Train, Burner, Stablizing Frame, and Control Box Assemblies ........................................ 17
3.4 Burner Assembly ..................................................................................................................... 18
3.5 Control Box Assembly ............................................................................................................. 19
4. Installation ............................................................................................................................................ 20
4.1 Installation Safety.................................................................................................................... 20
4.2 Check Shipment....................................................................................................................... 20
4.3 Requirements for Canada ....................................................................................................... 20
4.4 Electrical Connection............................................................................................................... 21
4.4.1 Field and Control Wiring Entry................................................................................. 21
4.4.2 Disconnect ................................................................................................................ 22
4.4.3 Incoming Power Supply............................................................................................ 22
4.4.4 Grounding................................................................................................................. 22
4.5 Fuel Supply .............................................................................................................................. 23
4.6 Heater Position Requirement.................................................................................................. 25
4.7 Installation of Heater and Heater Components...................................................................... 26
4.7.1 Install the Heater...................................................................................................... 26
4.7.2 Adjust Burner Side Plates......................................................................................... 26
4.7.3 Install the Guard and Control Box............................................................................ 28
4.7.4 Install the Orifice ...................................................................................................... 29
4.7.5 Install Air Switch Line ............................................................................................... 31
4.7.6 Temperature Probe Installation............................................................................... 33
4.8 Connect the Gas Supply .......................................................................................................... 34
4.9 Adjust the Regulator ............................................................................................................... 35
4.10 Open Manual Shut Off Valves to the heater ........................................................................ 35
4.11 Programming of Penn & Emerson Electronic Controllers .................................................... 36
4.12 Installation and Programming of HONEYWELL Electronic Controller .................................. 37
5. Operation .............................................................................................................................................. 41
5.1 Operation Safety ..................................................................................................................... 41

LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER
6 GNA-2069 R1
5.2 Pre-Start Check........................................................................................................................ 41
5.3 Start-up and Operation ........................................................................................................... 43
5.4 Upstream Supplemental Heater Temperature Rise ............................................................... 44
5.5 Flame Inspection ..................................................................................................................... 50
5.6 Temperature Control............................................................................................................... 50
5.7 Shutdown ................................................................................................................................ 50
5.8 Storage Instructions ................................................................................................................ 50
6. Maintenance ......................................................................................................................................... 51
6.1 Maintenance Safety ................................................................................................................ 51
6.2 Maintenance Schedule............................................................................................................ 51
6.3 Visually Inspect the Upstream Heater .................................................................................... 52
6.4 Annual Maintenance ............................................................................................................... 52
6.5 Fuel Train and Supply Gas Leak Check.................................................................................... 52
6.6 Pressure Regulator Maintenance............................................................................................ 53
6.7 Solenoid Valve Maintenance................................................................................................... 53
6.8 Electrical Maintenance............................................................................................................ 53
7. Troubleshooting.................................................................................................................................... 54
7.1 General Troubleshooting......................................................................................................... 54
7.2 Heater Diagnostic .................................................................................................................... 54
7.3 Symptoms/Causes/Solutions .................................................................................................. 57
8. Appendix ............................................................................................................................................... 59
8.1 FENWAL-Related Issues........................................................................................................... 59
8.2 Electrical Schematics ............................................................................................................... 63
8.2.1 Interlocking Heater to Fan ....................................................................................... 65
8.3 Parts Lists................................................................................................................................. 66
9. Warranty ............................................................................................................................................... 70

GNA-2069 R1 7
1. Introduction
Thank you for your purchase. Follow the instructions in this manual for safe use of this upstream
heater. Following proper operation and maintenance will help to keep the upstream heater running in
optimal condition.
Keep this manual handy for frequent reference and to review with new personnel. A sign-off form is
provided on the inside front cover for your convenience. If any information in this manual is not
understood or if you need additional information, please contact AGI or your representative for
assistance.
This manual should be regarded as part of the equipment.
1.1. Product Information
Always give your dealer the following product information when ordering parts or requesting service. Please
record the product information in the table below for easy reference.
Local Dealer’s Name and
Address: Phone:
Local Contractor’s Name: Phone:
Service Contractor’s Name: Phone:
Purchase Date: Installation Date:
Model Number: Serial Number:
Fuel Type: Number of Blowers:
Wiring Diagram Drawing Number:
LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER 1. INTRODUCTION

8 GNA-2069 R1
1.2. Intended Use
The upstream heater is intended for use as listed below and described throughout this manual. Use in any other
way is considered contrary to the intended use and is not covered by the warranty.
Intended use for the upstream heater
• Designed for low temperature drying/conditioning of farm crops.
• Heater to be used with 1750 rpm centrifugal fans only.
• Use outdoors only.
1.2.1 Misuse
Do not install/use the upstream heater for/with:
• applications other than as a heater for drying farm crops.
• heating buildings, sheds, barns, etc.
• finely milled grain dust.
1. INTRODUCTION LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER

GNA-2069 R1 9
2. Safety
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
2.2. General Safety Information
Read and understand all safety instructions, safety decals, and manuals and follow them when operating or
maintaining the equipment.
• Owners must give instructions and review the information initially and annually with
all personnel before allowing them in the work area. Untrained users/operators
expose themselves and bystanders to possible serious injury or death.
• Use for intended purposes only.
• Do not modify the upstream heater in any way without written permission from the manufacturer and is not
covered by the warranty.
• Follow a health and safety program for your worksite. Contact your local occupational health and safety
organization for information.
• Follow applicable local codes and regulations.
LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER 2. SAFETY

10 GNA-2069 R1
2.3. Heater Safety
Fire and explosion hazards, as well as carbon monoxide poisoning could occur if the heater is
misused. To avoid serious injury or death:
• Shut off and lock out or disconnect power and close valve at
gas source before inspecting or servicing the heater, or when
not in use.
• Do not operate the heater if not properly connected to an
aeration fan.
• Use the heater only with the gas types intended, connecting
alternate fuel sources to the heater can result in fires.
• Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
• Do not remove covers or screens, touch, or service internal
components during operation.
• After burner shutoff, allow the fan to run for five minutes
before removing cover(s).
• Do not use the heater where a high concentration of grain
dust, such as milled grain dust or, flammable liquids or vapors
exist
• Never allow anyone to enter the grain bin when a fan and
heater is operating. Gases given off by the burner (including
carbon monoxide and carbon dioxide) could cause death.
• Never use the heater to heat a building, shed, barn, etc.
because of the hazards posed by the flame and by the output
of carbon monoxide.
2.4. Gas Leak Hazards
If You Smell Gas:
• Turn off gas at the source if possible.
• Do not try to light or relight any appliance.
• Extinguish any flames and remove any sources of ignition from the vicinity of the bin.
• Do not touch any electrical switch.
• Evacuate all personnel from the vicinity of the source of the smell.
• Immediately call your gas supplier. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
2. SAFETY LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER

GNA-2069 R1 11
2.5. Grain Bin Fires
To Prevent Fires:
• Use all equipment (fan, heater, air system and bin) as it is intended to be used.
• Ventilate, purge all contaminates, and allow burner, and drying areas to cool inside the
heater, in the heater area and the grain bin before any persons enter these areas.
• Keep the maximum plenum temperature not more than the maximum set point
temperature.
• It is not recommended that this heater be installed or combined with products from other
brands/manufacturers. The design and safety features may not be compatible, and the
desired performance may not be achieved.
• Grain dust is a fire hazard. Keep all areas (including areas under the perforated floors) free
from dust and fines.
• Screen grain before it goes into a bin to help prevent dust buildup. Using a grain spreader
will help distribute dust/fines.
• Ensure that floor supports don’t block transitions.
• Use the fan to ventilate the bins before igniting the heater. This will reduce the risk of a fire
or explosion from leaking fuel.
• Make certain a qualified electrician wires the components.
In the Event of a Fire:
• Never enter a bin that is on fire. Grain fires can cause serious injury or death.
• Shut off gas at the source. Shut off the fan. Call the fire department.
• Clear everyone out of the work area.
• Seal the fan inlet and any other opening to smother the fire.
• Remove the fan and heater from the transition. Sandbag the transition opening. Flood the
bottom of the bin with water up to about 4” (10 cm) above the perforated floor. This will
protect the floor supports and may help extinguish the fire.
• Direct water toward the source of the fire. If a fire is in the upper portions of the bin, insert
a long pipe with small holes into the grain and deliver water to the source of the fire. Doing
so may help confine the fire, but extinguishing a grain bin fire with water is unlikely to occur.
Emptying the bin is almost always necessary.
• Take note of neighboring structures and fuel tanks, cool them down if necessary.
• Remove all grain from the bin to reach the fire.
• Do not cut holes in the bin to remove the grain. Stay clear of flowing grain, it can bury a
person.
• Grain smoulders for days. Do not restart the fan until all grain has been removed from the
fire area.
LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER 2. SAFETY

12 GNA-2069 R1
2.6. Drives and Lockout/Tagout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down your power
source and gas supply and follow lockout and tagout procedures to prevent inadvertent
start-up and hazardous energy release. Know the procedure(s) that applies to your
equipment from the following power sources.
For example:
WARNING
• De-energize, block, and dissipate all sources of hazardous energy.
• Lock out and tag out all forms of hazardous energy.
• Ensure that only 1 key exists for each assigned lock, and that you are the only one that holds that key.
• After verifying all energy sources are de-energized, service or maintenance may be performed.
• Ensure that all personnel are clear before turning on power to equipment.
For more information on occupational safety practices, contact your local health and safety organization.
2.7. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when operating or maintaining the
equipment.
Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.
2.8. Safety Equipment
The following safety equipment should be kept on site.
Fire Extinguisher
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and
accessible place.
First-Aid Kit
• Have a properly-stocked first-aid kit available for use should the need arise, and
know how to use it.
2. SAFETY LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER

GNA-2069 R1 13
2.9. Safety Decals
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.
2.9.1 Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the decal backing paper.
2.9.2 Safety Decal Locations and Details
Replicas of the safety decals that are attached to the upstream heater and their messages are shown in the
figure(s) that follow. Safe operation and use of the upstream heater requires that you familiarize yourself with
the various safety decals and the areas or particular functions that the decals apply to, as well as the safety
precautions that must be taken to avoid serious injury, death, or damage.
Figure 1. Safety Decal Locations
601-1992
Typical Location
601-3582
Typical Location
601-1995
TYPICAL LOCATION
LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER 2. SAFETY

14 GNA-2069 R1
Table 1. Safety Decals
Part Number Description
601-1992
(Heater shroud, visible near
the product ID)
NOTICE
To prevent possible roof damage,
ensure that all roof vents are open
and unobstructed.
Do not operate aeration fan if it is
possible that the roof vents could
ice up.
601-1995
(Control panel cover, outside)
To prevent serious injury or death:
• Only qualified personnel should service
electrical components.
• Disconnect and lockout power before
inspecting or servicing unit.
• Keep electrical components in good repair.
ELECTROCUTION HAZARD
WARNING
601-3582
(Heater housing)
If the information in the manual is not followed exactly, a fire
or explosion may result causing property damage, personal
injury or loss of life
.
•
DO NOT store or use gasoline or other flammable vapours
and liquids in the vicinity of this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
• DO NOT try to light any appliance.
• Extinguish any open flames.
• DO NOT touch any electrical switch.
• Immediately call your gas supplier, call the fire
department.
• Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
FOR YOUR SAFETY - The use and storage of gasoline and
other flammable vapors and liquids in open containers in the
vicinity of this appliance is hazardous.
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.
Si les informations donn
ées dans le mode d’emploi ne sont pas
respectées à la lettre, un incendie ou une explosion pourrait survenir
et entraîner des dommages matériels, des blessures ou la mort.
• Ne pas entreposer ni utiliser d’essence ou autres vapeurs ou liquides
inflammables à proximité de cet appareil ou de tout autre appareil.
• Quoi faire si vous sentez une odeur de gaz
• N’allumez aucun appareil ;
• Éteindre toutes les flammes nues ;
• Ne touchez à aucun interrupteur ;
• Appelez immédiatement votre fournisseur de gaz. Suivez les
instructions du fournisseur de gaz ;
• Si vous ne pouvez rejoindre le fournisseur, appelez le service des incendies.
• L’installation et les réparations doivent être confiés à un installateur
ou un réparateur qualifié ou au fournisseur de gaz.
POUR VOTRE S ÉCURITÉ - Il est dangereux d’utiliser et d’entreposer
de l’essence et autres vapeurs et liquides inflammables se trouvant
dans des contenants ouverts à proximité de cet appareil.
Une installation, un réglage, une modification, une réparation ou un
entretien inadéquats peuvent entraîner des dommages matériels, des
blessures ou la mort. Lire attentivement les instructions d’installation,
de fonctionnement et d’entretien avant de procéder à l’installation ou
à la réparation de cet appareil.
WARNING AVERTISSEMENT
2. SAFETY LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER

GNA-2069 R1 15
3. Features
Read this section to familiarize yourself with the basic component names and functions of the
upstream heater.
3.1. Upstream Heater
TOP SUPPORT
BRACKET
CONTROL BOX
ASSEMBLY
MOUNTING
BRACKET
THERMOSTAT
ENCLOSURE
GAS
CONNECTION
POINT
FUEL TRAIN
ASSEMBLY
SCREEN
BRACKET
BODY
SHROUD
HALF
GUARD SCREEN
(SUPPLIED WITH FAN)
HEATER
RATING
DECAL
Note
This heater uses vapor propane or natural gas, not liquid propane. Delivering liquid propane to the
heater will void the AGI Heater Warranty.
LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER 3. FEATURES

16 GNA-2069 R1
3.2. Upstream Heater — Underside View
MANUAL RESET
HIGH LIMIT SWITCH
AIR SWITCH
TUBE
IGNITION
WIRE
BURNER
ASSEMBLY
3. FEATURES LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER

GNA-2069 R1 17
3.3. Fuel Train, Burner, Stablizing Frame, and Control Box
Assemblies
FUEL
SHUT OFF
KNOW WHERE IT IS!
ADJUSTABLE
BURNER
SIDE PLATE
POWER CORD
(INTERLOCKED TO
FAN CONTROLS)
HIGH LIMIT
COVER
FLEX
CONDUIT ORIFICE
NIPPLE
FUEL TRAIN
MANUAL
SHUT OFF
DIN CONNECTOR
WITH POWER CORD
(
RUNNING FROM
CONTROL BOX TO
THE SOLENOID VALVE
)
SOLENOID
VALVE
LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER 3. FEATURES

18 GNA-2069 R1
3.4. Burner Assembly
1/2” X 22”
STAINLESS STEEL
BURNER PIPE
FLAME SPREADERS
TOP END
BURNER PLATE
ADJUSTABLE BURNER
SIDE PLATE
IGNITER
BURNER PORT
BOTTOM END BURNER PLATE
1/2” STAINLESS
STEEL PIPE CAP
3. FEATURES LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER

GNA-2069 R1 19
3.5. Control Box Assembly
LOCATION FOR
OPTIONAL
TRANSFORMER
INDICATOR
LIGHT
FUSE
CONTROL BOX
ENCLOSURE
FENWAL
CONTROL BOARD
TERMINAL
BLOCK
ON/OFF
SWITCH
LOCATION FOR
OPTIONAL
THERMOSTAT
CONTROLLER
POWER CORD
CORD TO SOLENOID
LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER 3. FEATURES

20 GNA-2069 R1
4. Installation
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
4.1. Installation Safety
• All installation and servicing operations are to be carried out by a qualified technician.
• The equipment shall be installed in accordance with applicable local codes and regulations.
• Do not take chances with safety. The components can be large, heavy, and hard to handle.
Always use the proper tools, rated lifting equipment, and lifting points for the job.
• Always have two or more people installing the upstream heater.
• Make sure you have sufficient lighting for the work area.
• Tighten all fasteners according to their specifications. Do not replace or substitute bolts,
nuts, or other hardware that is of lesser quality than the hardware supplied by the
manufacturer.
4.2. Check Shipment
Inspect the upstream heater and accessories on receipt to ensure that all items have arrived and that none are
damaged.
Report missing or damaged parts immediately to ensure that proper credit is received from AGI or your
distributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the
installation.
Important
Do not use damaged components.
4.3. Requirements for Canada
• “The equipment shall be installed in accordance with the Natural Gas and Propane Installation Code, CSA
B149.1 and the Propane Storage and Handling Code, CSA B149.2, or applicable provincial regulations, which
should be carefully followed in all cases. Authorities having jurisdiction should be consulted before
installations are made”.
• Electric disconnect switch having adequate ampacity (if not provided as part of the dryer) shall be installed
in accordance with the Canadian Electric Code. Part 1, CSA C22.1.
4. INSTALLATION LOW TEMPERATURE UPSTREAM HEATER – VP AND NG-FIRED HEATER