AGP G5 125 User manual

For your personal safety, READ and
UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
ORIGINAL INSTRUCTIONS
125mm Model
180mm Model
CAUTION:
For tools equipped with overload protection, when the motor shuts off due to overload,
always run the machine with no load for at least 3 minutes to reduce temperature before
returning to operation to avoid burn-out of the motor.
CONCRETE GRINDER

2
1. Motor
2. Variable Speed Thumbwheel
3. Trigger Switch
4. Handle
5. Power Supply Cable
6. Dust Port
7. Skirt
8. Outer Flange, Arbor Nut
9. Half-Moon Door
10. Clips
11. Magnet
12. Thumb Screw
13. Tab
Model 125mm Model 180mm Model
Power Input 110-120V:1700W, 220-240V:2200W
Voltage 110-120V~ 50-60Hz , 220-240V~ 50-60Hz (See machine nameplate)
No Load/min-1 4500 ~ 9500 3200 - 6500
Wheel Diameter 125mm (5") 180mm (7")
Spindle Thread M14 M14
Arbor 22.23mm (7/8") & 25.4 (1") 22.23mm (7/8")
Dimensions 246mm x 280mm x 325mm
Weight 5.75kg(12.65Lbs) 5.74kg (12.62Lbs)
125mm Model
1.
2.
3.
4.
5.
6.
7.
8.
180mm Model
2.
3.
4.
5.
6. 7.
1.
9.
10.
11.
10.
12.
9.
13.

3
General Safety Rules
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock,  re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool”in the warnings refers to your mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1. WORK AREA SAFETY
a. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
d. Never leave the electric power tool unattended. Only leave the machine when the tool in use has come
to a complete standstill.
2. ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will reduce risk of
electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk
of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. PERSONAL SAFETY
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the in uence of drugs, alcohol or medication. A

4
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the o-position before connecting to power
source and/or battery pack, picking up or carrying the tool. Carrying power tools with your  nger on
the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these
are connected and properly used. Use of dust collection can reduce dustrelated hazards.
h. Do not let familiarity gained from freuquent use of tools allow you to become complacent and
ignore, tool safety principles. A careless action can cause severe injury within a fraction of a second.
4. POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and o. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or battery pack from the power tool before making
any adjustments, changing accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of
untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may aect the power tool‘s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions taking into
account the working conditions and the work to be performed. Use of the power tool for operations
dierent from those intended could result in a hazardous situation.
h. Keep handles dry, clean and free of oil and grease. Slippery handles do not allow for safe handling and
control of the tool in unexpected situations.

5
5. SERVICE
a. Have your power tool serviced by a quali ed repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.
b. Only use original Festool parts for repair and maintenance. The use of incompatible accessories or
spare parts can result in electric shocks or other injuries.
Safety Warnings for Concrete Grinders
Safety Warnings Common for Grinding
• This power tool is intended to function as a grinder. Read all safety warnings, instructions,
illustrations and specications provided with this power tool. Failure to follow all instructions listed
below may result in electric shock, re and/or serious injury.
• Operations such as sanding, wire brushing, polishing or cutting-o are not recommended to be
performed with this power tool. Operations for which the power tool was not designed may create a
hazard and cause personal injury.
• Do not use accessories which are not specifically designed and recommended by the tool
manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe
operation.
• The rated speed of the accessory must be at least equal to the maximum speed marked on the
power tool. Accessories running faster than their rated speed can break and y apart.
• The outside diameter and the thickness of your accessory must be within the capacity rating of
your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
• Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted
by anges, the arbour hole of the accessory must t the locating diameter of the ange. Accessories
that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively
Symbols used in this manual
V…….........volts
A…….........amperes
Hz…….......hertz
W……........watt
~………....alternating current
n ………...rated speed
min-1….......revolutions or reciprocation
per minute
.........warning of general danger
.…..class II tool
.......read these instructions
......always wear eye protection
......always wear a dust mask.
.....always wear hearing protection
.....wear safety-approved hard hat
do not dispose of electric tools,
accessories and packaging together
with household waste material

6
and may cause loss of control.
• Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for
chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires.
If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After
inspecting and installing an accessory, position yourself and bystanders away from the plane of
the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged
accessories will normally break apart during this test time.
• Wear personal protective equipment. Depending on application, use face shield, safety goggles
or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron
capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of
stopping ying debris generated by various operations. The dust mask or respirator must be capable of
ltrating particles generated by your operation. Prolonged exposure to high intensity noise may cause
hearing loss.
• Keep bystanders a safe distance away from work area. Anyone entering the work area must wear
personal protective equipment. Fragments of workpiece or of a broken accessory may y away and
cause injury beyond immediate area of operation.
• Hold the power tool by insulated gripping surfaces only, when performing an operation where the
cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live”wire
may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged
and your hand or arm may be pulled into the spinning wheel.
• Never lay the power tool down until the accessory has come to a complete stop. The spinning wheel
may grab the surface and pull the power tool out of your control.
• Do not run the power tool while carrying it at your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the accessory into your body.
• Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause electrical hazards.
• Do not operate the power tool near ammable materials. Sparks could ignite these materials.
• Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in
electrocution or shock.
Kickback and related warnings
• Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other
accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the
uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point
of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of
the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel
to climb out or kick out. The wheel may either jump toward or away from the operator, depending on
direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under
these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or
conditions and can be avoided by taking proper precautions as given below.
• Maintain a firm grip on the power tool and position your body and arm to allow you to resist
kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or
torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper
precautions are taken.

7
• Never place your hand near the rotating accessory. Accessory may kickback over your hand.
• Do not position your body in the area where power tool will move if kickback occurs. Kickback will
propel the tool in direction opposite to the wheel’s movement at the point of snagging.
• Use special care when working corners, sharp edges, etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause
loss of control or kickback.
• Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent
kickback and loss of control.
Additional safety instructions for grinding
• Use only wheel types that are recommended for your power tool and the specic guard designed
for the selected wheel. Wheels for which the power tool was not designed cannot be adequately
guarded and are unsafe.
• The grinding surface of the centre depressed wheels must be mounted below the plane of the
guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be
adequately protected.
• The guard must be securely attached to the power tool and positioned for maximum safety, so the
least amount of wheel is exposed towards the operator. The guard helps to protect operator from
broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
• Wheels must be used only for recommended applications. For example: do not grind with the side
of the cut-o wheel. Abrasive cut-o wheels are intended for peripheral grinding; side forces applied to
these wheels may cause them to shatter.
• Always use undamaged wheel anges that are of correct size and shape for your selected wheel.
Proper wheel anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-
o wheels may be dierent from grinding wheel anges.
• Do not use worn down reinforced wheels from larger power tools. Wheels intended for larger power
tools are not suitable for the higher speed of a smaller tool and may burst.
ELECTRICAL CONNECTION
The network voltage must conform to the voltage indicated on the tool name plate. Under no
circumstances should the tool be used when the power supply cable is damaged. A damaged cable
must be replaced immediately by an authorized Customer Service Center. Do not try to repair the
damaged cable yourself. The use of damaged power cables can lead to an electric shock.
WARNING: Never operate a damaged machine. Always tag a damaged machine and take it out of
service until repairs can be made.
SAFETY SYMBOLS
CAUTION: Indicates a potentially hazardous situation, which, if not avoided may result in minor or
moderate injury. It may also be used to alert against unsafe practices that may cause property damage.
DANGER: Indicates an imminently hazardous situation which if not avoided will result in death or
serious injury.
WARNING: Indicates a potentially hazardous situation which if not avoided will result in death or serious

8
injury.
BEFORE USING THIS TOOL
WARNING: Some dust created by the power sanding, sawing, grinding, drilling and other construction
activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-bases paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment such as
dust masks specially designed to filter out microscopic particles.
WARNING: To reduce the risk of mistakes that could cause serious or permanent injury, do not plug the
machine in until the following steps have been completed.
• Learn the use and function of the ON-OFF switch.
• Review and understand all Safety
• Instructions and Operating Procedures in this manual.
• Review the maintenance methods for this tool.
REDUCE THE RISK OF DANGEROUS ENVIRONMENT
• Use the machine in a dry or indoor place protected from rain.
• Place the machine so that neither the user nor bystanders are forced to stand in line with Machine.
Thrown debris could injure people in its path.
BEFORE EACH USE INSPECT YOUR MACHINE
• Disconnect the Power Scouring Machine from its power source to reduce the risk of injury from
accidentally starting, before changing any setup.
• Check for proper alignment of moving parts.
• Check for damaged electric cords.
• Check for binding of moving parts.
• Check for broken parts.
• Ensure work piece is stable
• Check for other conditions that may affect the way the machine works.
Maintain Tools With Care. Keep the machine clean for best and safest performance. Follow instructions for
lubricating.
TO REDUCE THE RISK OF INJURY FROM JAMS, SLIPS OR THROWN PIECES
• To reduce the risk of burns or other fire damage, never use the machine near flammable liquids, vapors or
gases,
• Make sure all clamps are tight and there is no excessive play in any parts,

9
• Keep Work Area Clean. Cluttered areas and benches invite accidents. Floor must not be slippery.
Know Your Machine. Read and thoroughly understand the Operator’s Manual and labels affixed to the
tool. Learn its applications and limitations as well as the specific potential for hazards peculiar to this tool. To
reduce the risk of injury from accidental contact with moving parts, don’t do layout, assembly, or setup work
on the machine while any parts are moving.
WHENEVER MACHINE IS RUNNING
WARNING: Don’t allow familiarity (gained from frequent use of the Power tool ) cause a careless
mistake. A careless fraction of a second is enough to cause a severe injury.
If the machine makes an unfamiliar noise or vibrates a lot, STOP IMMEDIATELY. Turn
the tool OFF. Unplug the machine. Do not restart until finding and correcting the problem.
Make sure all visitors, bystanders and children are clear of tool and work piece.
BEFORE FREEING JAMMED MATERIAL
• Turn tool ”OFF”by releasing trigger switch,
• Wait for all moving parts to stop,
• Unplug the machine.
NEVER LEAVE RUNNING TOOL UNATTENDED
• Turn power “OFF”
• Wait for all moving parts to stop,
• Unplug the machine
WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes,
which can result in severe eye damage. Before beginning tool operation always wear safety goggles
with side shields and a full-face shield when needed. We recommend a Wide Vision Safety Mask for use
over eyeglasses or standard safety glasses with side shields.
MAKE WORKSHOP CHILD PROOF
Lock the shop.
Disconnect master switches.
Store tool away from children and others not qualified to use the tool.
Look for this symbol to point out important safety precautions. It means ATTENTION!!! Your safety is involved .
MOTOR AND ELECTRICAL REQUIREMENTS
WARNING: To reduce the risk of electrical hazards, fire hazards or damage to the tool, use proper circuit
protection. To reduce the risk of shock or fire, if the power cord is worn or cut, or damaged in any way,
have it replaced immediately.
WARNING: Do not permit fingers to touch the terminals of plug when installing or removing the plug

10
from the outlet to avoid injury or possible death from electrical shock.
MOTOR SAFETY PROTECTION
IMPORTANT: To avoid motor damage, this motor should be blown out or vacuumed frequently to keep
dust from interfering with normal motor ventilation.
1. Connect this tool to a power source with the appropriate voltage for your model.
2. If the motor won’t start, turn the switch “OFF”immediately and unplug the tool.
3. If the motor suddenly stalls while milling, release the trigger switch and unplug the tool. The motor may
now be restarted.
4. Fuses may "blow" or circuit breakers may trip frequently for the following reasons:
a. Motor Is Overloaded - Overloading can occur if you make too many start/stops in a short time.
b. Line voltages should not be more than 10% above or below the nameplate voltage. For heavy loads,
however, the voltage at motor terminals must equal the voltage specified for your model. Improper
or dull milling head is being used.
5. Most motor troubles may be traced to loose or incorrect connections, overload, low voltage, (such as
small size wire in the supply circuit) or to an overly long supply circuit wire. Always check the connections,
the load and the supply circuit whenever motor doesn’t work well. Check wire sizes and length with the
Wire Size Chart.
UNPACKING
WARNING: To reduce the risk of injury from unexpected starting or electrical shock, do not plug the
power cord into a power source outlet during unpacking and assembly. The cord must remain
unplugged whenever you are working on the tool.
Your tool is shipped complete in one box.
Remove the tool and all loose parts from the carton. Place all parts on a secure, stationary work surface and
look the machine over carefully.
LIST OF PARTS
List of Contents
Basic Assembly....................................1
Operator’s Manual.............................1
Side Handle..........................................1
Lock Nut Wrench................................1
Face Spanner Wrench.......................1
L-Hex Wrench.......................................1
Flanges...................................................2
RECOMMENDED ACCESSORIES
This machine may only be used with diamond cup wheels of 125mm diameter for 125mm Model and 180mm
for 180mm Model with 25.4mm (1") or 22.23mm (7/8") arbor hole or with M14 female thread.All other uses are
prohibited.
Bonded abrasive accessories are not allowed to be used with this machine.

11
BASIC OPERATION
NOTE: Make sure that the power circuit voltage is the same as that shown on the specification plate of
the machine and that switch is“OFF” before connecting the tool to the power circuit.
THE SWITCH
The machine has a lockable trigger switch. Squeeze the trigger to
start the machine. To lock the switch on, press the lock button while
holding the trigger switch on.
To release, squeeze the trigger and release.
CAUTION: After the machine has been switched off, the spindle
will continue rotating. Take care that parts of your body do not
come into contact with the rotating parts or set the machine
down while it is still rotating!
HOW TO USE THE TOOL
Effective control of this machine requires two-handed operation for maximum protection and resistance to
the start-up and operating torque. Place the work properly and hold the machine firmly WITH BOTH HANDS
to prevent loss of control, which could cause personal injury. Protect your eyes from injury with safety glasses
or goggles.
OVERLOAD
This machine is equipped with overload protection which will shut off the motor if the maximum allowable
current is exceeded. If the overload trips, remove from the work surface, release the switch and then switch
back on. The machine will restart.
CAUTION: Whenever the machine overloads, always run the machine at no load for a few minutes to
allow the temperature to return to normal before proceeding to work.
SPEED STABILIZATION
This machine is equipped with an electronic speed stabilization
system which maintains constant speed under load.
VARIABLE SPEED FUNCTION
The motor's speed can be varied to suit the needs of different work
situations. Turn the Variable Speed Thumbwheel clockwise to increase
speed and anti-clockwise to decrease.
VACUUM CONNECTION
WARNING: Dust developing while working can be harmful to one’s health.
Trigger Switch
Variable Speed Thumbwheel

12
This machine is designed specifically for dry grinding of concrete and similar materials. It uses dry diamond cup
wheels and must be used with a suitable vacuum cleaner. Never exhaust the dust directly into the
atmosphere.
To attach vacuum hose to Dust Port,hold machine firmly with one hand. Then with a twisting motion push the
vacuum hose onto the Dust Port.
SAFETY GUARD
The Safety Guard (ie. the Skirt) must be used at all times when
operating this machine. It is not adjustable. The Half-Moon Door may
be temporarily removed to expose the Edge Cut-Out. See below.
THE EDGE CUT-OUT
When working against a wall or into a corner, the Skirt will prevent
the grinding head from reaching all the way to the edge. On the
125mm Model, loosen the Thumb Screw and press the Tab outward
to rotate the Half-Moon Door to the side. On the 180mm Model, one
may remove the Half-Moon Door by pushing inward on the two clips.
This will expose the Edge Cut-Out in the skirt. The Half-Moon Door
may be temporarily adhered to the handle crossbar using its magnet.
This will allow the Grinding Head reach right up to the edge. Dust
collection will not be ideal so replace the door as soon as access to
the Edge Cut-Out is no longer needed.
TOOL CHANGE – Removing and Replacing Diamond Cup Wheel
CAUTION: Before Working on or adjusting the machine, switch the machine“OFF” and UNPLUG machine
from the socket.
CAUTION: The wheel can become very hot during the working process. Before replacing, allow the
wheel to cool down
1. Place the machine on a level and sturdy workspace.
2. If using a diamond cup wheel with M14 female thread, do not use the flanges. Simply thread the wheel
onto the spindle. Use the L-Hex Wrench to keep the spindle from turning and tighten the wheel using
the Face Spanner Wrench.
3. If using a diamond cup wheel with arbor hole, first mount the inner flange onto the spindle. On the
180mm Model it is 22.23mm only. On the 125mm Model , it is 22.23mm on one side and 25.4mm on the
other. Mount the wheel onto the shoulder of the Inner Flange, then thread on the Arbor Nut. Use the
L-Hex Wrench to keep the spindle from turning and tighten the Arbor Nut with the Lock Nut Wrench.
4. Replacement is the opposite of removal.
125mm Model
Thumb Screw
Edge Cut-Out in Skirt Half-Moon Door
Tab
Edge Cut-Out in Skirt
Clips
Half-Moon Door
Magnet
180mm Model

13
INSTALLING DIAMOND CUP
WHEELS W/ M14 FEMALE THREAD.
STORAGE
CAUTION: Do not store machine resting on its bristles – Store on its side.
CAUTION: Do not store machine with its power supply cable pinched. This will result in damage to the
cable.
REPLACING CARBON BRUSHES
The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit.
CAUTION: Always replace the brushes as a pair.
To replace:
Remove the four screws and remove tail cover.
Using pliers, rotate the brush spring out of the way and slide old carbon brush out of the brush holder.
Unscrew the screw to remove the brush lead. The old carbon brush many now be lifted away.
Install a new brush. Installation is the reverse of removal.
Replace the motor tail cover.
NOTE: To reinstall the same brushes, first make sure the brushes go back in the way they came out. Otherwise a
break-in period will occur that will reduce motor performance and increase brush wear. It is recommended
that, at least once a year, you take the tool to an Authorized Service Center for a thorough cleaning and
lubrication.
Face Spanner Wrench
L-Hex Wrench
L-Hex Wrench
Arbor Nut
Inner Flange
Lock Nut Wrench
INSTALLING DIAMOND CUP
WHEELS WITH ARBOR HOLE.

14
MAINTENANCE
WARNING: To reduce the risk of injury from unexpected starting or electrical shock, unplug the power
cord before working on the machine.
Keep the tool clean. Remove accumulated dust from working
parts. Make sure that the tool operates properly. Periodically check
screws and bolts for tightness.
KEEPING TOOL CLEAN
Keep the machine and air inlet louver clean at all times to ensure
correct and safe working. Under extreme application conditions
involving metal, dust can enter the interior of the machine. The
protective insulation of the machine can be adversely affected. In
such cases the machine should be blown out regularly though the
air inlet louver. It is recommended that a vacuum attachment be
used.
WARNING: To ensure safety and reliability, all repairs, with the
exception of externally accessible brushes, should be
performed at an Authorized Service Center.
WARNING: If the replacement of the power supply cord is
necessary, this has to be done by the manufacturer or their agent in order to avoid a safety
hazard.
Do not throw electric power tools into the household waste! In accordance with the European Directive
2002/96/EG on Waste Electrical and Electronic Equipment and transposition into national law, used electric
power tools must be collected separately and recycled in an environmentally friendly manner
OPTIONAL FLOOR GRINDING TROLLEY
This machine has built-in mounting tabs in its handle for mounting to the
optional floor grinding trolley for fatique free grinding of floors. The
trolley's 4 spring-loaded mounting plungers thread into the tabs to
suspend the machine. To keep the switch locked on, first ensure that the
tool is unplugged. With the trigger switch on, wrap the hook and loop
strap around the switch. Plug the tool into the socket on the trolley. Then
use the switch on the trolley to turn the tool on and off.
CAUTION:
Do not attempt edge grinding with the machine mounted to the floor grinding trolley. The extra
leverage of the trolley will easily damage the dust shroud or turbine housing when it inevitably contacts
the wall. In addition, the range of motion allowed by the floor grinding trolley is not suitable for edge
grinding. Always perform edge grinding in hand-held mode only. Only use the floor grinding trolley for
open areas.
machine not included

15
WIRING
CARBON
BRUSH
MOTOR
CARBON
BRUSH
BLACK
SPEED CONTROL UNIT
SWITCH
WHITE
BLACK
RED
BLACK
1
1
2
2
AC

16
EXPLODED VIEW (125mm Model)
NO.01~88 Version 1.2
35 34 33 32 31
27 28 30 26
27
26
29
29
30
28
38 39 37 36 21 23 25
22
20
11
44
43 42 41 40
47 48
46 45
49
50
50
51
52 53 54 55
03 04
02
01
13 12
08 07
09
09
14 15 16
14 15 17
19
19
24
60
05
10
10
11
11
18 72 71
18
18
67 68 73
76 78
56
66 65
86 85
84 83
80 81
82
79 77

17
PARTS LIST (125mm Model)
NO. Parts Name Q'TY
1 POWER SUPPLY CABLE1.5 (16A)x2Cx3M-H07RNF 1
2 CORD ARMOR 1
3 PANHEAD TAPPING SCREW M4x14 2
4 CABLE CLIP 1
5 TRIGGER SWITCHLOCK-ON 1
6 N/A -
7 HANDLE HALF-RIGHT 1
8 HANDLE HALF-RIGHT 1
9 PANHEAD TAPPING SCREW M4x35 2
10 PANHEAD TAPPING SCREW M4x20 2
11 PANHEAD TAPPING SCREW M4x25 6
12 HANDLE HALF-LEFT 1
13 HANDLE HALF-LEFT 1
14 RUBBER PLUG Ø9.5 4
15 SOCKET CAP SCREW M4x6 4
16 CROSS BAR LOWER 1
17 CROSS BAR UPPER 1
18 CABLE BUSHING Ø12.7 3
19 ANTI-VIBRATION MOUNT 2
20 PANHEAD TAPPING SCREW M5x35 4
21 MOTOR TAIL CASTING 1
22 MOTOR TAIL CASTING 1
23 PANHEAD TAPPING SCREW M4x30 2
24 THUMB WHEEL 1
25 ELECTRONICS UNIT 220V 1
26 THREE WIRE PUSH IN CONNECTOR 2
27 PANHEAD TAPPING SCREW M4x10 4
28 BRUSH SPRING 0.4x4x3.5T 2
29 CARBON BRUSH 7x17x20 2
30 CARBON BRUSH HOLDER 7x17 2
31 PANHEAD MACHINE SCREW M4x10 1
32 FLAT WASHER Ø4xØ10 1
33 RUBBER WASHER Ø4xØ11x1 1
34 PICKUP MAGNET Ø8xØ15x5 1
35 SPACER Ø8xØ12 1
36 MOTOR HOUSING 1
37 STATOR 220V 1
38 PANHEAD TAPPING SCREW M5x60 2
39 FAN BAFFLE 1
40 BALL BEARING 6200-LLU 1
NO. Parts Name Q'TY
41 ARMATURE 220V 1
42 BALL BEARING 6202-2NSE 1
43 ARMATURE GEAR M1.5 x 12T 1
44 GEAR PLATE 1
45 PANHEAD MACHINE SCREW M4x25 2
46 HANDLE BRACKET 1
47 BALL BEARING 608 zz 1
48 OUTPUT GEAR M1.5 x 28T 1
49 GEAR HOUSING 1
50 SOCKET CAP SCREW M4x12 8
51 PANHEAD TAPPING SCREW M5x45 4
52 EXTERNAL CIRCLIP S-17 1
53 BALL BEARING 6303-LLU 1
54 PARALLEL KEY 5x5x12 1
55 SPINDLE 1
56 PANHEAD TAPPING SCREW M4x16 3
57~59 N/A -
60 SOCKET CAP SCREW M4x10 4
61~64 N/A -
65 INNER FLANGE Ø22.2 x Ø25.4 1
66 OUTER FLANGEM14 1
67 LOCK NUT WRENCH 1
68 FACE SPANNER WRENCH 1
69~70 N/A -
71 ZIP TIE 2.5mmx100mm 4
72 WIRE SLEEVE Ø6 x 45cm 1
73 SOCKET HEX KEY M6 1
74~75 N/A -
76 FELT OILER Ø24xØ31.8x2.5 1
77 BEARING PLATE 1
78 SPRING Ø0.8xØ4.5xØ6.1x15Tx24L 4
79 RETAINING RING Ø1.5 xØ65.4 1
80 HALF-MOON DOOR 1
81 CLEANING BRUSH 1
82 THUMB SCREW 5x16 1
83 PANHEAD TAPPING SCREW M4x8 6
84 SANDING PLATE COVER 1
85 CLEANING BRUSH 1
86 SHOULDER BOLT M4xP0.7x32mm 4

18
EXPLODED VIEW (180mm Model)
NO.01~73 Version 1.0
35 34 33
32 31
27
28 30 26
27
26
29
29
30
28
38 39
37
36 21 23 25
22
20
11
45
42
41 40
48 49
47 46
50
51
51
52
53 54 55 56
66 65
03 04
02
01
13
12
08 07
09
09
14 15 16
14 15 17
19
19
24
05
10
10
11
11
18 72 71
18
62
63
60
57 58 59
64
18
67
68
69
44
61
73

19
PARTS LIST (180mm Model)
NO. Parts Name Q'TY
1 POWER SUPPLY CABLE1.5 (16A)x2Cx3M-H07RNF 1
2 CORD ARMOR 1
3 PANHEAD TAPPING SCREW M4x14 2
4 CABLE CLIP 1
5 TRIGGER SWITCH LOCK-ON 1
6 N/A -
7 HANDLE HALF-RIGHT 1
8 HANDLE HALF-RIGHT 1
9 PANHEAD TAPPING SCREW M4x35 2
10 PANHEAD TAPPING SCREW M4x20 2
11 PANHEAD TAPPING SCREW M4x25 6
12 HANDLE HALF-LEFT 1
13 HANDLE HALF-LEFT 1
14 RUBBER PLUG Ø9.5 4
15 SOCKET CAP SCREW M4x6 4
16 CROSS BAR LOWER 1
17 CROSS BAR UPPER 1
18 CABLE BUSHING Ø12.7 3
19 ANTI-VIBRATION MOUNT 2
20 PANHEAD TAPPING SCREW M5x35 4
21 MOTOR TAIL CASTING 1
22 MOTOR TAIL CASTING 1
23 PANHEAD TAPPING SCREW M4x30 2
24 THUMB WHEEL 1
25 ELECTRONICS UNIT 220V 1
26 THREEWIRE PUSH IN CONNECTOR 2
27 PANHEAD TAPPING SCREW M4x10 4
28 BRUSH SPRING 0.35x4x4T 2
29 CARBON BRUSH 7x17x20 2
30 CARBON BRUSH HOLDER 7x17 2
31 PANHEAD MACHINE SCREW M4x10 1
32 FLAT WASHER Ø4xØ10x1 1
33 RUBBER WASHER Ø4xØ11x1 1
34 PICKUP MAGNET Ø8xØ15x5 1
35 SPACER Ø8xØ12x10.5 1
36 MOTOR HOUSING 1
37 STATOR 220V 1
NO. Parts Name Q'TY
38 PANHEAD TAPPING SCREW M5x60 2
39 FAN BAFFLE 1
40 BALL BEARING 6200-LLU 1
41 ARMATURE 220V 1
42 BALL BEARING6202-2NSE 1
43 N/A -
44 ARMATURE GEAR M1.5 x 9T 1
45 GEAR PLATE 1
46 PANHEAD MACHINE SCREW M4x2 2
47 HANDLE BRACKET 1
48 BALL BEARING 608 zz 1
49 OUTPUT GEAR M1.5 x 31T 1
50 GEAR HOUSING 1
51 SOCKET CAP SCREW M4x12 8
52 PANHEAD TAPPING SCREW M5x45 4
53 EXTERNAL CIRCLIP S-17 1
54 BALL BEARING 6303-LLU 1
55 PARALLEL KEY 5x5x12 1
56 SPINDLE M14 1
57 SOCKET SET SCREW M5x12 4
58 WATER FEED COLLAR 1
59 SPRING Ø0.8xØ6.1xØ7.7x8Tx20L 4
60 DUST ATTACHMENT 1
61 SANDING PLATE COVER 1
62 HALF-MOON DOOR 1
63 EXTERNAL CIRCLIP S-65 1
64 EXTERNAL CIRCLIP S-40 1
65 INNER FLANGE M14 1
66 OUTER FLANGE M14/22.2mm 1
67 LOCK NUT WRENCH 1
68 FACE SPANNER WRENCH 1
69 SOCKET HEX KEY M6 1
70 N/A -
71 ZIP TIE 2.5mmX100mm 4
72 WIRE SLEEVE Ø6 x 45cm 1
73 FELT OILER Ø24xØ31.8x2.5 1

20
FLOOR GRINDING TROLLEY EXPLODED VIEW
05
NO.01~32 V1.0
02
01 03
04
25
26
29
30
28
27
21
19
18
17
16
15
14
09
10
06
07
06
07
0508
13 20
23
24
22
31
32
12
11