AGP EB24R User manual

Instruction manual
For your personal safety,
READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
Warning:
Only tools equipped with over load protection, when motor has been cut off due to over
load, always switch on machine with no load for at least 3 minutes to reduce temperature
before switch on again to avoid burn out to the motor.

2
AC Induction
Motor
Angular Adjustment
from 0-60 Deg.
Front Handle
Roller
Handle
On / Off Switch
Depth adjustor knob
Angular
Adjustment
Screw
Model 1100W AC Induction Motor
Power Input 1100W
Voltage See machine nameplate
No Load min-1 60Hz: 3600 , 50Hz: 3000
Angle Max. Bevel Width
60 Deg. 18mm
45 Deg. 20mm
Angular Adjustment 37.5 Deg. 17.8mm
30 Deg. 16.7mm
15 Deg. 15.7mm
0 Deg. 21mm
Dimensions 475mm x 296mm x 247mm
Net Weight 19.3 kg ( 42.46 Lbs )
Plate Facing-off: 0 Deg.
Pipe Beveling
Plate Beveling
Depth Lock
Screw
12 carbide insert
tool holder
Side Handle

3
GENERAL SAFETY INSTRUCTIONS
WARNING! Read all safety warnings and
all instructions. Failure to follow the
warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference. The term “power tool” in the warnings
refers to your mainsoperated (corded) power tool or
battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a. Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
c. Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) ELECTRICAL SAFETY
a. Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or
grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an
increased risk of electric shock if your body is
earthed or grounded.
c. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric
shock.
e. When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
f. If operating a power tool in a damp
location is unavoidable, use an earth
leakage circuit breaker. Use of an earth
leakage circuit breaker reduces the risk of
electric shock.
3) PERSONAL SAFETY
a. a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b. b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal
injuries.
c. Prevent unintentional starting. Ensure the
switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energising power tools that have the
switch on invites accidents.
d. Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
e. Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
f. Dress properly. Do not wear loose clothing
or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in
moving parts.
g. If devices are provided for the connection
of dust extraction and collection facilities,

4
ensure these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
4) POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at
the rate for which it was designed.
b. Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c. Disconnect the plug from the power source
and/or the battery pack from the power
tool before making any adjustments,
changing accessories, or storing power
tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of
children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e. Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g. Use the power tool, accessories and tool
bits etc., in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) SERVICE
Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
Symbols used in this manual
V…….......volts
A…….......amperes
Hz……......hertz
W……......watt
~………....alternating current
n
0
………..no load speed
min-1….....revolutions or reciprocation
per minute
......warning of general danger
.….class II tool
.…with electrical earth
.......read these instructions
......always wear eye protection
......always wear a dust mask.
.....always wear hearing protection
.....wear safety-approved hard hat
......Keep hands clear – pinching hazard.
DANGER! Keep hands away from cutting
area and the blade.
rotating parts - entanglement hazard. Keep
hands, loose clothing and long hair away
from moving parts
do not dispose of electric tools, accessories
and packaging together with household
waste material

5
SPECIFIC SAFETY RULES
1. Never operate the tool in an area with
flammable solids, liquids, or gases. Sparks
from the commutator/carbon brushes could
cause a fire or explosion.
Warning:Risk of injury from high-
temperature chips!
High-temperature chips are expelled at
high speed.
Never touch the tool holder and keep all
vulnerable body parts clear while the
machine is running.
2. Always guide the machine away from the
body while working.
3. Do not work holding the machine above
your head.
WARNING! Some dust created by power
grinding contains chemicals known to
cause cancer, birth defects or other
reproductive harm.
An example of these chemicals are:
lead from lead-based paint
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such
as those dust masks that are specifically
designed to filter out microscopic particles.
WARNING!: Never machine materials
which contain asbestos.
4. Use only recommended carbide inserts,
rated at the machine’s maximum rated
cutting rate or higher.
5. Do not use dull or damaged carbide inserts.
Dull inserts cause excessive friction and
binding and excessive load on the motor,
leading to possible damage.
6. Important: After completing the
operation, Wait for coasting tool holder to
stop rotating completely before putting the
machine down.
7. Maintain labels and nameplates. These
carry important information. If unreadable or
missing, obtain a replacement.
FUNCTIONAL DESCRIPTION
INTENDED USE
This shape beveling and deburring tool is an
electrically driven portable machine:
For machining workpieces in steel, stainless steel,
chrome steel alloys, aluminum, aluminum alloys,
brass and plastic. The machine is designed
exclusively for Adding beveled edges, rounding off
edges, removing burrs , and removing sharp
corners on workpieces. The machine is equipped
with a graduated, depth and angle adjustable
table plate.
WARNING: The machine should not be
converted or modified, e.g. for any other form
of use, other than as specified in these
operating instructions.
The user shall be liable for damages and
accidents due to incorrect use.
ELECTRICAL CONNECTION
The network voltage must conform to the voltage
indicated on the tool name plate. Under no
circumstances should the tool be used when the
power supply cable is damaged. A damaged cable
must be replaced immediately by an authorized
Customer Service Center. Do not try to repair the
damaged cable yourself. The use of damaged
power cables can lead to an electric shock.
EXTENSION CABLE
If an extension cable is required, it must have a
sufficient cross-section so as to prevent an
excessive drop in voltage or overheating. An
excessive drop in voltage reduces the output and
can lead to failure of the motor. The following table
shows you the correct cable diameter as a function
of the cable length for this machine. Use only U.L.
and CSA listed extension cables. Never use two
extension cables together. Instead, use one long
one.
Total Extension Cord Size (AWG)
Cord Length (feet)
25 16
50 12
100 10
150 8
200 6

6
UNPACKING
Carefully remove the tool and all loose items from
the shipping container.
Retain all packing materials until after you have
inspected and satisfactorily operated the machine.
CARTON CONTENTS
1. M3 L-hex Wrench
2. M8 L-hex Wrench
3. M24 x 27 Double Open-End Wrench
4. M22 Open-End Wrench
5. M32 Open-End Wrench
DO NOT OPERATE THIS TOOL UNTIL YOU READ
AND UNDERSTAND THE ENTIRE INSTRUCTION
MANUAL.
SETTING THE CHAMFER HEIGHT-
DISCONNECT TOOL FROM POWER SOURCE.
1. Loosen the 2 Depth lock screws of both sides
with supplied M8 Hex. Wrench.
2. Turn the Depth adjustor knob clockwise or
counter-clockwise to adjust to the desired
chamfering height. Please refer to the scale
on the side of the machine, maximum
chamfering depth up to 12mm at 45 deg.
3. After making sure the chamfering blades are
set to the desired height, fasten the 2 Depth
lock screws.
CHANGING THE INDEXABLE CARBIDE
INSERTS - DISCONNECT TOOL FROM POWER
SOURCE.
WARNING: Danger of Burns! Tool holder and
carbide inserts become hot in operation. Wear
gloves and take precautions to prevent burns
when working with this part of the machine.
Note: indexable carbide inserts have multiple
edges. When one edge is dull simply rotate to
the next sharp edge. Once all edges are dull,
replace with new inserts.
NOTE: Make sure the indexable carbide inserts
are installed in the correct direction, incorrect
installation of indexable carbide inserts can
cause the failure of chamfering or even rupture
of the tool holders or the indexable carbide
inserts. Please refer to the front of the machine
for the rotation direction, and install the
indexable carbide inserts accordingly.
Arrange the tool holder milling discs in a
staggered orientation, in order to achieve
better beveling result.
1. Loosen the 2 Depth lock screws and fully
unscrew and remove the support deck
assembly.
2. Use the supplied M32 combination wrench to
secure the spindle.
3. Use the supplied 27mm x 24mm wrench to
unscrew the nut in front of the tool holder
and loosen the tool holder from spindle.
4. Rotate, remove or replace the tool holders as
needed.
5. Using the supplied M3 Hex wrench, loosen
fixing screw and remove the carbide inserts.
6. Rearrange the carbide insert to the other
sharp edge or insert a new one as needed.
7. Fasten carbide inserts.
Depth lock screw Chamfer height scale

7
remove the rollers and unscrew the wedge nuts
from the rollers. Place the wedge nuts in the slots,
put the flat washers on the rollers and first screw
them in finger tight. Now match the machine to
the pipe and adjust the rollers so that they are
contacting the outside of the pipe. Now tighten
the rollers. Every time you bevel a different sized
pipe, you must readjust the rollers to match the
circumference of the pipe.
When returning to plate beveling mode, screw the
wedge nuts onto the rollers so that they will act as
spacers.
OPTIONAL LARGE PIPE BEVELING
TABLE PLATE
For even larger diameter pipes, there is an optional
large pipe beveling table plate which can bevel
pipes 300mm up to 600mm. Simply unbolt the
four socket cap screws to remove the standard
table plate and bolt on the optional table plate in
its place.
STARTING AND STOPPING TOOL
Make sure that the power circuit voltage is the
same as that shown on the specification plate of
the machine and that switch is “OFF” before
connecting the tool to the power circuit.
INSTALLING THE MILLING DISCS
Note: There are two different lengths of Milling
Receiver supplied with the machine. Use the
long Milling Receiver for 0 deg. facing off and
use the short Milling Receiver for other angles.
1. First install the desired Milling Receiver to the
spindle
2. Add the first Milling Disc, noting the correct
orientation. Since the spindle rotates in the
clockwise direction when viewed from the
spindle end, the cutting faces of the carbide
inserts should be facing the right.
3. Add the Intermediate Washer (with the
keyway).
4. Add the second Milling Disc, orienting it so
that it is staggered 90 degrees relative to the
first Milling Disc.
5. Finally add the washer and nut and tighten
the nut firmly.
ADJUSTING THE BEVEL ANGLE
Loosen the two Angular Adjustment Screws using
the L-hex wrench and adjust to the desired bevel
angle. Then retighten the screws.
Refer to the angle scale on the body of the
machine.
It may be necessary to readjust the depth
adjustment after changing the bevel angle. (See
above-"Setting the chamfer height")
SWITCHING FROM PLATE BEVELING
TO PIPE BEVELING MODE
The Table Plate has two possible modes. For plate
beveling, keep the rollers mounted in the fixed
position. (For full plate beveling depth, the rollers
may be removed)
For beveling of pipes 150 to 350mm diameter,
Hex. Wrench
Angular Adjustment Screw

8
Switching the machine on and off
To switch on:
Press the green ON button to start.
To switch off:
Press the red OFF button to stop.
After the machine has been switched off, the arbor
will still rotate for a time. Take care that parts of
your body do not come into contact with the
rotating parts or set the machine down while it is
still rotating!
Note: For your own safety!Always wear goggle
and take precautions before operating the
beveler. Make sure fully understanding and
compliance to the safety rules before use.
1. Press green ON button to start motor. Use the
handle to feed the machine to the desired
working angle to work. Always use very light
pressure when beginning the cutting.
2. To switch off the beveler, press the red motor
OFF button.
WARNING! Always switch off the beveler and
unplug the plug from the mains immediately
after use, in order to prevent being operated by
untrained personnel or accidents.
HOW TO USE THE TOOL
• Effective control of this powerful tool requires
two-handed operation at all times for
maximum control and safety.
• Do not use this tool continuously over 30
minutes.
• Protect your eyes from injury with safety
glasses or goggles.
OPERATION
The machine must reach full speed before
beveling/deburring begins.
• Hold the machine keeping the table plate flat
and securely to the workpiece. From the
operator’s perspective, the spindle is
spinning clockwise, so always operate in the
direction from left to right (up mill).
• When performing inside bevels, work in a
clockwise direction only.
• Do not bevel too much per pass. If more
depth is needed, make multiple passes until
the desired bevel height is reached
MAINTENANCE
1.Keep tool clean
Periodically blow the machine with dry
compressed air. All plastic parts should be cleaned
with a soft damp cloth. NEVER use solvents to
clean plastic parts. They could possibly dissolve or
otherwise damage the material.
Wear safety glasses while using compressed air.
If the replacement of the power supply
cord is necessary, this has to be done by the
manufacturer or their agent in order to avoid a
safety hazard.
WARNING: All repairs must be entrusted to an
authorized service center. Incorrectly performed
repairs could lead to injury or death.

9
WIRING
AC
MOTOR
CAPACITOR
EARTH
BLACK RED YELLOW BLACK
3-WAY
CONNECTOR
SWITCH

10
EXPLODED VIEW
21
19
66
24
23
39
40
26
27
28
48
47
49
29
30
31
32
33
17
35
36
37
34
41
46
45
44
67
67
63
64
65
50
50
54
57
55
63
64
65
68
52
69
70
68
52
42
43 38
61
5860
59
56
05
04 06
03
01
02
12
13A
14
18
08
07
62
62
NO.01~75 V1.1
20
10
11
09
10
11
09
71
72
13B
75
74
73

11
PARTS LIST
No. Parts Name Q'ty
1 FRONT HANDLE 1
2 SCREW M14 x 25 2
3 BRACKET HEAD COVER 1
4 SOCKET CAP BOLT M10 x 20 4
5 FLAT WASHER Ø10 x Ø23 x 2 4
6 DEPTH ADJUSTOR 1
7 HEX. NUT M16 x P2.0 1
8 DISC SPRING Ø16 x Ø30 x 1.5 1
9 MILLING DISC 2
10 SET SCREW M6 x 6 12
11 CARBIDE MILLING INSERT 12
12 INTERMEDIATE WASHER Ø20 x Ø35 x 2 1
13A MILLING RECEIVER 52.6mm for 001
13B MILLING RECEIVER 50.6mm for 15~6001
14 BRACKET HEAD 1
15 N/A -
16 N/A -
17 SCREW M4 x 10 4
18 CABLE GLAND 1
19 BALL BEARING 6004-LLU 1
20 ARMATURE 1
21 PARALLEL KEY 6 x 6 x 30 1
22 N/A -
23 SCREW M4 x 8 1
24 STAR WASHER M4 1
25 N/A -
26 BALL BEARING 6202 zz 1
27 WAVE WASHER 6202 1
28 MOTOR END CASTING 1
29 SOCKET CAP SCREW M5 x 200 4
30 FAN PM-025 1
31 FAN COVER PM-025 1
32 SCREW M5 x 8 4
33 CONTROL BOX PM-025 1
34 CAPACITOR 250VAC, 20UF, 400VAC, 20UF 1
35 SWITCH PANEL 1
36 SCREW M4 x 10 4
37 SWITCH KJD17-AC230V 1
No. Parts Name Q'ty
38 3 WIRE PUSH IN CONNECTOR 3
39 CABLE GLAND SB7R-3 1
40 CABLE GLAND SB8R-3 1
41 POWER SUPPLY CABLE 1
42 WIRE LEAD 2
43 WIRE SHEATH 6mmx15cm 1
44 HANDLE 1
45 SCREW M8 x 40 2
46 SPRING WASHER M8 2
47 RUBBER FOOT 30L 4
48 FLAT WASHER Ø6 x Ø13 x 1 4
49 SCREW M6 x 30 4
50 SOCKET CAP SCREW M6 x 16 8
51 N/A -
52 GUIDE ROLLER-LARGE 4
53 N/A -
54 SLEWING BRACKET-LEFT 1
55 SLEWING BRACKET-RIGHT 1
56 HORIZONTAL TABLE PLATE Ø150~Ø350, Ø300~Ø600 1
57 VERTICAL TABLE PLATE 1
58 L-HEX WRENCH 3mm M3 1
59 WRENCH M24/M27 M24 x M27 1
60 WRENCH M32 M32 1
61 L-HEX WRENCH 8mm M8 1
62 SOCKET CAP SCREW M5 x 12 8
63 ROLLER AXLE-SMALL 2
64 GUIDE ROLLER-SMALL 2
65 AXLE SHACKLE 4
66 STATOR ASSEMBLY 110V, 220V 1
67 WEDGE NUT 2
68 FLAT WASHER Ø8 x Ø23 x 2 4
69 ROLLER AXLE-LARGE 2
70 NUT M8 2
71 WRENCH M22 M22 1
72 TERMINAL 2
73 SADDLE TYPE TIE MOUNT HC-4 1
74 SCREW M5 x 8 1
75 TIE 4.7mm x 200mm 1