Sealey SA633 User manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these
instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
 Follow all workshop safety rules, regulations, and conditions when using wrench.
 WARNING!Disconnect from air supply before changing accessories or servicing.
 Maintain the wrench in good condition and replace any damaged or worn parts. Use
genuine parts only. Un-authorised parts may be dangerous and will invalidate the warranty.
WARNING! Check correct air pressure is maintained and not exceeded. We recommend 90psi.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each
use and ensure that all connections are secure.
 Wear approved safety eye/face shield, ear defenders and hand protection.
 Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
 Keep children and non essential persons away from the working area.
 DO NOT use the wrench for a task it is not designed to perform.
WARNING! DO NOT use wrench if damaged or thought to be faulty. Contact Service Agent.
 DO NOT use wrench unless you have been instructed in its use by a qualified person.
 DO NOT carry the wrench by the air hose, or yank the hose from the air supply.
 DO NOT operate wrench if you are tired or under the influence of alcohol, drugs or intoxicating
medication.
 DO NOT carry wrench with your hand on power trigger, in order to avoid unintentional starting.
 DO NOT direct air from the air hose at yourself or others.
 When not in use disconnect from air supply and store in a safe, dry, childproof location.
INSTRUCTION MANUAL:
SUPER STUBBY AIR RATCHET WRENCHES
MODEL No: SA632 & SA633
2. INTRODUCTION & SPECIFICATIONS
Ultra-compact air ratchet wrenches fit in the palm of the hand. Perfect for working around
tightly-packed engine compartments. Ratchet yoke designed and manufactured to provide
additional strength. Rear exhaust with baffle to reduce noise.
IMPORTANT WARRANTY INFORMATION
This product is covered by a 1 year parts and labour warranty, except for the ratchet head. This does not
affect your statutory rights. DO NOT operate with external leverage, hence exceeding rated torque.
DO NOT drop the tool after task completion, always place down to prevent ratchet head damage.
MODEL: ....................SA632 ...............SA633
Drive Size: ................. 1/4”Sq ............... 3/8”Sq
Max Torque: ..........33.9Nm(25lb.ft) ........ 33.9Nm(25lb.ft)
Air Consumption: ............ 2.4cfm ............... 2.4cfm
Operating Pressure: ............90psi ................ 90psi
Air Inlet Size: .............. 1/4”BSP ..............1/4”BSP
Noise Power: ...........101.49dB(A) ...........101.49dB(A)
Noise Pressure: ..........91.33dB(A) ............91.33dB(A)
Weight: ......................0.5kg ................ 0.5kg
Original Language Version
© Jack Sealey Limited 2013 SA632, SA633 Issue: 3 (SP) - 29/08/13

3.1. Air Supply. (Recommended hook-up procedure is shown in fig 1.)
3.1.1. Ensure wrench air valve (or trigger) is in the "off" position before connecting to the air supply.
3.1.2. You will require an air pressure of 90psi, and an air flow according to specification.
3.1.3. WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating
the wrench. Too high an air pressure and or/unclean air will shorten the product life due to
excessive wear, and may be dangerous causing damage and/or personal injury.
3.1.4. Drain the
compressor air tank daily. Water in the air line will damage the wrench.
3.1.5. Clean compressor air inlet filter weekly.
3.1.6. Line pressure should be increased to compensate for unusually long air hoses (over 8
metres). The minimum hose diameter should be 1/4” I.D. and fittings must have the same
inside dimensions.
3.1.7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain
that all connections are secure.
3.2. Couplings.
Vibration may cause failure if a quick change coupling is connected directly to the wrench.
To overcome this, connect a leader hose to the wrench. A quick change coupling may then
be used to connect the leader hose to the air line recoil hose. See fig 1 & 2.
3. PREPARING WRENCH FOR USE
4. OPERATING INSTRUCTIONS
fig 1
WARNING! Ensure you read, understand and apply safety instructions before use.
4.1. Fit the required socket to the wrench.
4.2. Connect the wrench to the air hose as indicated in section 3.
4.4. Place the socket over the subject nut and depress the trigger to operate the wrench.
4.5. To change wrench direction turn the switch on the head of the wrench (see fig.3).
DO NOT use any additional force upon the wrench in order to remove a nut, it is possible to
break the head by using exessive hand force. Use penetrating oil and a spanner to
crack the fixing.
DO NOT
allow wrench to free run for an extended period of time as this will reduce bearing life.
fig 2
Original Language Version
© Jack Sealey Limited 2013 SA632, SA633 Issue: 3 (SP) - 29/08/13

 WARNING!Disconnect wrench from air supply before changing accessories, servicing or
performing maintenance.Replace or repair damaged parts. Use genuine parts only.
Un-authorised parts may be dangerous and will invalidate the warranty.
5.1. If the air system does not have an oiler, lubricate the air wrench daily with a few drops of
Sealey air tool oil dripped into the air inlet to prolong its life.
5.2. Clean the wrench after use. DO NOT use worn or damaged sockets.
5.3. Loss of power or erratic action may be due to the following:
a) Excessive drain on the air line. Moisture or restriction in the air pipe. Incorrect size or
type of hose connectors. To remedy check the air supply and follow instructions in
section 3.
b) Grit or gum deposits in the wrench may also reduce performance. If your model has
an air strainer (located in the area of the air inlet), remove the strainer and clean it.
Flush the wrench out with gum solvent oil or an equal mixture of SAE No 10 oil and
paraffin.
Allow to dry before use.
5.4. For a full service contact your local Sealey service agent.
5.5. When not in use, disconnect from air supply, clean wrench and store in a safe, dry,
childproof location.
5. MAINTENANCE
fig 3
Twist to change direction
Original Language Version
© Jack Sealey Limited 2013 SA632, SA633 Issue: 3 (SP) - 29/08/13

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Environmental Protection.
Recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycle centre and disposed of in a manner which
is compatible with the environment.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].
Original Language Version
© Jack Sealey Limited 2013 SA632, SA633 Issue: 3 (SP) - 29/08/13
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
This tool has been tested in accordance with: EN ISO 28927-1:2009 & BS EN ISO 15744:2008.
Declaration and verification of Vibration Emission figures are in accordance with EN 12096:1997
Measured vibration emission value (a): 4.40 m/s²
Uncertainty value(k): 1.86 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration
emission. We recommend that a specific evaluation of the vibration emission is conducted prior to commencing
with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable
duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce
vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase
the risk of Hand Arm Vibration Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that
management procedures can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury
that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including
gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc. Please
note that the most effective protection is prevention, please refer to the Correct Use and Maintenance section in
these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website
www.hse.gov.uk - Hand-Arm Vibration at Work.