AGP EB6T User manual

Instruction manual
For your personal safety,
READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
∆1100W Electric Beveler Model
∆1800W Electric Beveler Model
Warning:
Only tools equipped with over load protection,
when motor has been cut o due to over load,
always switch on machine with no load for at
least 3 minutes to reduce temperature before
switch on again to avoid burn out to the motor.
Version:20160824
Electric
Beveler

2
Power input 1100W
Voltage See machine nameplate
No load min-1 3000~6000
Bevel angle 45 deg.(optional 30 deg.)
Max. bevel height (45 deg.) 6mm
Min. diameter for inside bevels 30mm
Net weight 4.5 kg (9.92Lbs)
Side Handle(Attach to either side)
Impeller
Indexable triangle
carbide insert
Auxiliary handle
On/off trigger switch
with lock pin
Main handle
Tool holder
Variable speed wheel
Bevel height scale
Support deck
Adjustable dial ring
1100W Electric Beveler (Universal Motor Model)

3
Power input 1800 W
Vlotage See machine nameplate
No Load min-1 2300-6500
Speed Wheel Settings 1/ 2/ 3/ 4/ 5/ 6: 2300/ 2600/ 3700/ 4800/ 5800/ 6500
Std. Bevel Angle 45 Deg.
Max. Chamfer Height 45 Deg. : 10.6 mm
Mini. Dia. For Inside Bevels 30 mm
Net Weight 6.35kg ( 14 Lbs)
Bevel height scale
Support deck
Adjustable dial ring
Auxiliary handle
Main handle
On/off trigger switch
with lock pin
Variable speed wheel
1800W Electric Beveler (Universal Motor Model)
Impeller
Indexable carbide insert
Tool holder

4
GENERAL SAFETY INSTRUCTIONS
WARNING! Read all safety warnings and
all instructions. Failure to follow the
warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference. The term “power tool” in the warnings
refers to your mainsoperated (corded) power tool or
battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a. Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust
or fumes.
c. Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) ELECTRICAL SAFETY
a. Power tool plugs must match the outlet.
Never modify the plug in any way. Do not
use any adapter plugs with earthed
(grounded) power tools.
Unmodified plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or
grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an
increased risk of electric shock if your body is
earthed or grounded.
c. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d. Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil,
sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric
shock.
e. When operating a power tool outdoors, use
an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces
the risk of electric shock.
f. If operating a power tool in a damp
location is unavoidable, use an earth
leakage circuit breaker. Use of an earth
leakage circuit breaker reduces the risk of
electric shock.
3) PERSONAL SAFETY
a. a) Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b. b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal
injuries.
c. Prevent unintentional starting. Ensure the
switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energising power tools that have the
switch on invites accidents.
d. Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
e. Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
f. Dress properly. Do not wear loose clothing
or jewelry. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewelry or long hair can be caught in
moving parts.
g. If devices are provided for the connection
of dust extraction and collection facilities,

5
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
4) POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at
the rate for which it was designed.
b. Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
c. Disconnect the plug from the power source
and/or the battery pack from the power
tool before making any adjustments,
changing accessories, or storing power
tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of
children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e. Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g. Use the power tool, accessories and tool
bits etc., in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) SERVICE
Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
Symbols used in this manual
V…….......volts
A…….......amperes
Hz……......hertz
W……......watt
~………....alternating current
n
0
………..no load speed
min-1….....revolutions or reciprocation
per minute
......warning of general danger
.….class II tool
.…with electrical earth
.......read these instructions
......always wear eye protection
......always wear a dust mask.
.....always wear hearing protection
.....wear safety-approved hard hat
......Keep hands clear – pinching hazard.
DANGER! Keep hands away from cutting
area and the blade.
rotating parts - entanglement hazard. Keep
hands, loose clothing and long hair away
from moving parts
do not dispose of electric tools, accessories
and packaging together with household
waste material

6
SPECIFIC SAFETY RULES
1. Never operate the tool in an area with
flammable solids, liquids, or gases. Sparks
from the commutator/carbon brushes could
cause a fire or explosion.
Warning:Risk of injury from high-
temperature chips!
High-temperature chips are expelled at
high speed.
Never touch the tool holder and keep all
vulnerable body parts clear while the
machine is running.
2. Always guide the machine away from the
body while working.
3. Do not work holding the machine above
your head.
WARNING! Some dust created by power
grinding contains chemicals known to
cause cancer, birth defects or other
reproductive harm.
An example of these chemicals are:
lead from lead-based paint
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such
as those dust masks that are specifically
designed to filter out microscopic particles.
WARNING!: Never machine materials
which contain asbestos.
4. Use only recommended carbide inserts,
rated at the machine’s maximum rated
cutting rate or higher.
5. Do not use dull or damaged carbide inserts.
Dull inserts cause excessive friction and
binding and excessive load on the motor,
leading to possible damage.
6. Important: After completing the
operation, Wait for coasting tool holder to
stop rotating completely before putting the
machine down.
7. Maintain labels and nameplates. These
carry important information. If unreadable or
missing, obtain a replacement.
FUNCTIONAL DESCRIPTION
INTENDED USE
This shape beveling and deburring tool is an
electrically driven portable machine:
For machining workpieces in steel, chrome steel
alloys, aluminum, aluminum alloys, brass and
plastic. The machine is designed exclusively for
Adding beveled edges, rounding off edges,
removing burrs , and removing sharp corners on
workpieces. The speed of the machine is variable
to suit the needs of various materials and is
equipped with a graduated, depth adjustable
support deck. It comes with a standard 45 degree
tool holder for use with triangle indexable carbide
cutter inserts to achieve quick and easy beveling.
WARNING: The machine should not be
converted or modified, e.g. for any other form
of use, other than as specified in these
operating instructions.
The user shall be liable for damages and
accidents due to incorrect use.
ELECTRICAL CONNECTION
The network voltage must conform to the voltage
indicated on the tool name plate. Under no
circumstances should the tool be used when the
power supply cable is damaged. A damaged cable
must be replaced immediately by an authorized
Customer Service Center. Do not try to repair the
damaged cable yourself. The use of damaged
power cables can lead to an electric shock.

7
EXTENSION CABLE
If an extension cable is required, it must have a
sufficient cross-section so as to prevent an
excessive drop in voltage or overheating. An
excessive drop in voltage reduces the output and
can lead to failure of the motor. The following table
shows you the correct cable diameter as a function
of the cable length for this machine. Use only U.L.
and CSA listed extension cables. Never use two
extension cables together. Instead, use one long
one.
UNPACKING
Carefully remove the tool and all loose items from
the shipping container.
Retain all packing materials until after you have
inspected and satisfactorily operated the machine.
CARTON CONTENTS
1. Torx Wrench
2. Hook Spanner Wrench
3. Spindle Lock Bar
DO NOT OPERATE THIS TOOL UNTIL YOU READ
AND UNDERSTAND THE ENTIRE INSTRUCTION
MANUAL.
SETTING THE CHAMFER HEIGHT-
DISCONNECT TOOL FROM POWER SOURCE.
1. Loosen the 2 lock knobs
2. Referring to the fixed dial scale and the dial
ring on the support deck, turn the entire
support deck assembly to set the chamfer
height as desired.
3. retighten the 2 lock knobs.
ZEROING-IN THE CHAMFER HEIGHT-
DISCONNECT TOOL FROM POWER SOURCE.
Note: The machine’s chamfer height is set at
zero from the factory. If the setting is disturbed,
it must be zeroed in. Follow the instructions
below for zeroing-in.
1. Loosen the 2 lock knobs then loosen the
support deck assembly so that the inserts are
below flush level.
2. Use a steel ruler or other accurate device with
a right angle. While keeping the ruler square
with the impeller and the support deck,
slowly adjust the support deck until the ruler
just touches the carbide insert. This is the
zero point.
3. Once the zero point is found, loosen the small
set screw and turn the dial ring to indicate
zero on the scale. Then retighten the set
screw.
Total Extension Cord Size (AWG)
Cord Length (feet)
25 16
50 12
100 10
150 8
200 6
Lock knobs
Dial scale
Support deck

8
Setting The Chamfer Height
CHANGING THE INDEXABLE CARBIDE
INSERTS - DISCONNECT TOOL FROM POWER
SOURCE.
WARNING: Danger of Burns! Tool holder and
carbide inserts become hot in operation. Wear
gloves and take precautions to prevent burns
when working with this part of the machine.
Note: indexable carbide inserts have multiple
edges. When one edge is dull simply rotate to
the next sharp edge. Once all edges are dull,
replace with new inserts.
NOTE: Make sure the indexable carbide inserts
are installed in the correct direction, incorrect
installation of indexable carbide inserts can
cause the failure of chamfering or even rupture
of the indexable carbide inserts. Please refer to
the front of the machine for rorating direction,
and install the indexable carbide inserts
accordingly.
1. Using the supplied L-type torx wrench,
Loosen fixing screw and remove the carbide
insert.
2. Index the carbide insert to the next sharp
edge or insert a new one as needed.
3. Retighten carbide insert with its torx fixing
screw.
REMOVING THE TOOL HOLDER -
DISCONNECT TOOL FROM POWER SOURCE.
WARNING: Danger of Burns! Tool holder and
carbide inserts become hot in operation.
Wear gloves and take precautions to prevent burns
when working with this part of the machine.
If it is necessary to change from the standard 45
deg. Tool holder to an optional 30 deg. Tool holder,
the entire tool holder must be changed.
1. Loosen the 2 lock knobs and fully unscrew
and remove the support deck assembly.
2. Using the supplied spindle lock bar, secure
the spindle. (You will need to turn the spindle
to allow the spindle lock bar to engage).
3. Using the supplied hook spanner wrench,
engage one of the holes in the tool holder
and loosen the tool holder from the spindle.
4. Assembly is the reverse of disassembly
5. Replace and adjust the support deck
assembly.
Impeller Ruler
Carbide insert
Support deck Tool holder
L-type torx wrenchCarbide insert

9
STARTING AND STOPPING TOOL
Make sure that the power circuit voltage is the
same as that shown on the specification plate of
the machine and that switch is “OFF” before
connecting the tool to the power circuit.
Switching the machine on and off
To switch on:
Press the trigger switch to start.
To lock the switch on, press the lock pin next to the
switch.
For 1100W model
For 1800W model
To switch off
Squeeze and release the trigger switch to unlock
the switch and switch off.
After the machine has been switched off, the arbor
will still rotate for a time. Take care that parts of
your body do not come into contact with the
rotating parts or set the machine down while it is
still rotating!
SPEED CONTROL WHEEL
There is a progressive variable speed wheel. By
turning the wheel to the right,, the speed will
gradually increase.
For 1100W model
For 1800W model
HOW TO USE THE TOOL
• Effective control of this powerful tool requires
two-handed operation at all times for
maximum control and safety.
• Do not use this tool continuously over 30
minutes.
• Protect your eyes from injury with safety
glasses or goggles.
OPERATION
The machine must reach full speed before
beveling/deburring begins.
• Hold the machine keeping the support deck
flat and securely to the workpiece. From the
operator’s perspective, the spindle is
Variable speed wheel
Variable speed wheel
On/off trigger
Lock Button
On/off trigger
Lock Button

10
spinning clockwise, so always operate in the
direction from left to right (up mill).
• When performing inside bevels, work in a
clockwise direction only.
• Do not bevel more than about 2mm per pass.
If more depth is needed, make multiple
passes until the desired bevel height is
reached
MAINTENANCE
Every 50 hours of operation blow compressed
air through the motor while running at no load
to clean out accumulated dust. (If operating in
especially dusty conditions, perform this operation
more often.)
1.Keep tool clean
Periodically blow out all air passages with dry
compressed air. All plastic parts should be cleaned
with a soft damp cloth. NEVER use solvents to
clean plastic parts. They could possibly dissolve or
otherwise damage the material.
Wear safety glasses while using compressed air.
2. Lubrication
Every 100 hours of operation, have the gearbox
grease replaced by a qualified service technician.
3.Replace the impeller when worn
When the impeller becomes worn the workpiece
surfaces will be machined unevenly. Replace when
worn as follows:
1. Using the supplied hook spanner wrench,
engage one of the holes in the tool holder to
immobilize it.
2. Using an appropriate sized wrench loosen
the nut securing the impeller and remove.
3. Replacement is the reverse of removal.
THE CARBON BRUSHES
The carbon brushes are a normal wearing part and
must be replaced when they reach their wear limit.
Caution: Always replace the brushes as a pair
FOR 1100W MODELS
To replace
Remove the four screws and remove tail cover.
Using pliers, rotate the brush spring out of the way
and slide old carbon brush out of the brush holder.
Unscrew the screw to remove the brush lead. The
old carbon brush many now be lifted away. Install
a new brush. Installation is the reverse of removal.
Replace the motor tail cover.

11
FOR 1800W MODELS
To replace
First unplug the machine. Carefully remove the 4
screws to separate the rear handle halves and then
remove the 4 screws which connect the handle to
the motor housing. Lift away the left-hand handle
half first. There will still be wires connected to the
rear handle, so take care that these are not
stressed. Simply hold the rear handle off to one
side.
Using pliers, rotate the brush spring out of the way
and slide old carbon brush out of
the brush holder. Unplug the spade connector to
remove the brush lead. The old carbon brush may
now be lifted away.
Replacing is the reverse of removal. When
Replacing the rear handle to the motor housing,
take great care that all wires are in place and not in
a position to be pinched when it is retightened.
If the replacement of the power supply
cord is necessary, this has to be done by the
manufacturer or their agent in order to avoid a
safety hazard.
WARNING: All repairs must be entrusted to an
authorized service center. Incorrectly performed
repairs could lead to injury or death.

12
WIRING (1100W Model)

13
WIRING (1800W Model)

14
EXPLODED VIEW (1100W Model)
07 08 06 05 04 03
07 06 08 05 04 03
02 09 10 11
17 18 19
46
17
47
50
16
12
15 14 13
48
49
50
61
62
57 58
NO.01~64 A1~A4 B1~B3 V 1.1
21 24 25 26
28 29 27
42 43 41 40 39 38 44
45
42 37
56
55
63
64
23 20
01
59
53
51
51
52
60
30
54
22
32
A1 A2 A3 A4
(Optional)
B1 B2 B3

15
PARTS LIST (1100W Model)
NO. Parts Name Q'TY
37 SET SCREW M5 x 6 3
38 INNER SUPPORT BARREL 1
39 O-RING 3050 1
40 DIAL RING 1
41 SET SCREW M4 x 4 1
42 LOCK KNOB M5 x 16 2
43 SUPPORT DECK BODY 1
44 SUPPORT DECK PLATE 1
45 SCREW M4 x 10 3
46 FRONT HANDLE 1
47 SIDE HANDLE 1
48 HANDLE COVER - RIGHT 1
49 HANDLE COVER - LEFT 1
50 SCREW M4 x 38 4
51 SCREW M4 x 20 4
52 SCREW M4 x 16 1
53 SCREW W/WASHER M4 x 30 2
54 SPEED CONTROL UNIT & EMC 1
55 THUMB WHEEL 1
56 SWITCH 1
57 SCREW M4 x 14 2
58 CABLE CLIP 1
59 WIRE LEAD W/ TERMINALS 2
60 WIRE SHEATH M6 x 20CM 20/100
61 CORD ARMOR 1
62 POWER SUPPLY CABLE 1
63 HOOK SPANNER WRENCH 1
64 SPINDLE LOCK BAR 1
A1 TOOL HOLDER SET-30°(OPTIONAL)30°C 1
A2 TOOL HOLDER SET-R2.5 RADIUS(OPTIONAL) 2.5R 1
A3 TOOL HOLDER SET-R3.5 RADIUS(OPTIONAL) 3.5R 1
A4 TOOL HOLDER SET-R4 RADIUS(OPTIONAL) 4R 1
B1 INDEXABLE CARBIDE INSERT-R2.5(OPTIONAL) 2.5R 3
B2 INDEXABLE CARBIDE INSERT-R3.5(OPTIONAL) 3.5R 3
B3 INDEXABLE CARBIDE INSERT R4(OPTIONAL) 4R 3
NO. Parts Name Q'TY
1 SCREW M5 x 25 4
2 TAIL COVER 1
3 SCREW M4 x 10 2
4 SCREW M4 x 12 4
5 SPRING 2
6 CARBON BRUSH HOLDER 7 x 11 2
7 CARBON BRUSH 7x 11 2
8 HEX. NUT M4 x 8 2
9 MOTOR HOUSING 1
10 STATOR 1
11 SCREW W/WASHER M5 x 60 2
12 FAN BAFFLE 1
13 BALL BEARING 608-2RU 1
14 ARMATURE 7T 1
15 BALL BEARING 6001-LLU 1
16 SCREW M5 x 35 2
17 SCREW M5 x 20 4
18 GEAR PLATE 1
19 SCREW M5 x 40 4
20 EXTERNAL CIRCLIP S-12 1
21 GEAR 30T 1
22 EXTERNAL CIRCLIP S-15 1
23 BALL BEARING 6202-2NSE 1
24 INTERNAL CIRCLIP R-35 1
25 EXTERNAL CIRCLIP S-17 1
26 BALL BEARING 6003-2NSE 1
27 GEAR CASE 1
28 PARALLEL KEY 4 x 4 x 10 1
29 SPINDLE 1
30 TOOL HOLDER 45° 1
31 N/A -
32 INDEXABLE CARBIDE INSERT 3
33 N/A 1
34 N/A 1
35 IN/A 1
36 N/A 1

16
EXPLODED VIEW (1800W Model)
16 17
19 20
NO.01~75 V1.9
04
03
22
21
23
02
01
07
09
08
06
06
06
10
13
12
15
14
14
15
07
05
24
11
18
33 34
66
66
32
31
29 30
26
27
28
25 55
56
38 39 37 36 35
54
40
41 42 44 46 47
62
64
63
43
26-1
65
67
68
48 75A 75B 75C
70 71
72
45
73
74

17
NO. Parts Name Q'TY
1 POWER SUPPLY CABLE 1
2 CORD ARMOR 1
3 CABLE CLIP 1
4 SCREW M4 x 14 2
5 SWITCH LOCK-ON 1
6 SCREW M4 x 30 6
7 SCREW M4 x 16 4
8 RIGHT HANDLE COVER 1
9 LEFT HANDLE COVER 1
10 ELECTRONICS UNIT 1
11 THUMB WHEEL 1
12 SCREW M4 x 8 4
13 BRUSH SPRING 2
14 CARBON BRUSH 7 x 11 x 17 +33L+FLDNBI-110 2
15 CARBON BRUSH HOLDER 7 x 11 2
16 SCREW M4 x 10 1
17 FLAT WASHER ø4 x ø10 x 1 1
18 PLASTIC WASHER ø4 x ø11 x 1 1
19 PICKUP MAGNET ø8 x ø15 x 5 1
20 SPACER ø8 x ø12 x 10.5 1
21 MOTOR HOUSING 1
22 STATOR 1
23 SCREW M5 x 60 2
24 FAN BAFFLE 1
25 BALL BEARING 608 zz 1
26 ARMATURE 1
26-1.) SPIRAL BEVEL PINION M1.5 x 12T 1
27 BALL BEARING 6001LLU 1
28 GEAR CASE 1
29 SPINDLE LOCK BUTTON 1
30 WASHER ø6 x ø13 x 1 4
31 SPINDLE LOCK 1
32 SCREW M5 x 40 4
33 NEEDLE BEARING HK 0810 1
34 SPIRAL BEVEL GEAR M1.5 47T 1
NO. Parts Name Q'TY
35 INTERNAL CIRCLIP R-47 1
36 EXTERNAL CIRCLIP S-20 1
37 BALL BEARING 6204LLU 1
38 PARALLEL KEY 5 x 5 x 12 1
39 SPINDLE 1
40 INNER SUPPORT BARREL 1
41 SOCKET CAP SCREW M5 x 25 4
42 DIAL RING 1
43 SET SCREW M4 x 6 1
44 SUPPORT DECK BODY 1
45 LOCK KNOB M5 x 16 2
46 SUPPORT DECK PLATE 1
47 SCREW M4 x 12 3
48 SCREW M4 x 8 6
49~53 N/A -
54 SHOULDER BOLT M6 1
55 SCREW M5 x 15 2
56 MOTOR REST 1
57~61 N/A -
62 TORX WRENCH T15 1
63 HOOK SPANNER WRENCH 1
64 SPINDLE LOCK BAR 1
65 FRONT HANDLE 1
66 SOCKET CAP SCREW M8 2
67 SPRING WASHER M5 4
68 HEX WRENCH M6 1
69A~69C N/A -
70 FELT COOLING SLOT FILTER 45x55mm 4
71 FILTER FRAME-L 1
72 FILTER FRAME-R 1
73 PLASTIC WASHER Ø5.1 x Ø12.5 x 2.3 2
74 INDEXABLE CARBIDE INSERT 6
75A TOOL HOLDER ASSEMBLY 45° 1
75B TOOL HOLDER ASSEMBLY 30° (Optional) 1
75C TOOL HOLDER ASSEMBLY 37.5° (Optional) 1
PARTS LIST(1800W Model)