AHCON BBRT 700 User manual

OPERATOR’s MANUAL
BBRT 700 / 900

2
INDEX
Page
Manufacturer’s Information 3
Warnings 4
Risks and Labelling 5
Safety Precautions 6
Warranty 7
Dimensions and Weight 8
Shipping Dimensions 8
Transport and Handling 9
Unpacking 9
Connection of the Machine 10
Operation 11-13
Noise 14
Special Functions and Accessories 14
Standards for Built-in Parts 14
Maintenance 15
Repair 15
Charts 16
Declaration of Conformity and CE-labelling 17

3
Manufacturer’s Information
Art. No.: 610 12 100 / 610 12 140
Type: AHCON BBRT 700 / 900 Bead Breaker
Use: Semi-automatic Bead Breaker for passenger, van and light truck
tyres.
Max. tyre diameter: 950 mm
Max. width of rim: 12“
Field Operation: To be used as an independent Bead Breaker or as a built-in part
of an AHCON Speed Line System.
Manufacturer: AHCON WHEEL SERVICE EQUIPMENT
Danmarksvej 25
DK - 8660 Skanderborg
[phone]
e-mail: [email protected]
Distributor:

4
WARNINGS !
Safety Precautions
AHCON BBRT 700 / 900 must only be used by trained personnel.
AHCON BBRT 700 / 900 must only be used for bead breaking of passenger tyres, van
tyres and light truck tyres.
Tyre service should only be performed by persons trained properly.
AHCON disclaim all responsibility for failures occurring by working procedures, which do
not comply with procedures recommended by AHCON and /or tyre and rim manufacturers
(STRO).

5
Risks and Labelling
Danger of Squeezing!
Pictograms and warning labels placed on the machine by the manufacturer must
not be removed!
If warning labels are removed the responsibility of the manufacturer will be
renounced.

6
Safety Precautions
Safety Distance
None for the operator.
1 meter for the outsider.
No special precautions are needed.
Safety Devices
The control valve for the cylinder is equipped with a return spring.
A protection shield is built-in above the foot pedal to secure that the operator does not
activate the bead breaker by mistake.
The machine is constructed in such a way that the operator cannot be harmed by normal
use of the machine as long as the instructions are closely followed.

7
Warranty
AHCON guarantees that the product will live up to the specifications at the time of delivery
and will be faultless as regards materials and workmanship for a period of 12 months after
the product has been invoiced to the end user.
Components and parts related to normal wear and tear are not included in the warranty.
AHCON will not be responsible for damages occurring by negligence, improper use,
incorrect installation, etc.
All products and parts returned to AHCON for repair and replacement must be forwarded
carriage paid.

8
Dimensions and Weight
Shipping Dimensions
Height: 1350 mm Weight: 157 kg
Length: 1200 mm
Width: 800 mm Shipping weight: 170 kg

9
Transport and Handling
This machine has to be transported with a pallet stacker or a fork-lift truck according to the
below instructions.
Place the machine close to the place of use.
Remove the bolts holding the machine to the pallet.
Unpacking
Remove the wrap folio and cut the tape holding the Bead Breaker’s arm down.
Check that the contents correspond to the order.
Place the machine on an even floor at a distance of approx. 100 mm from the wheel
turning plate and the Bead Breaker’s rotation plate. Please see the below illustration.
If the Bead Breaker is equipped with a wheel turning plate with swinging support arm the
distance should be approx. 400 mm.
Tyre Changer Bead Breaker BBRT 700 / 900
Fasten the machine to the floor with 4 expansion bolts.
K EEP A SAFETY DISTANCE OF MIN . 2 M WHEN
THE FORK - LIFT TRUCK IS LOWERED !

10
Connection
Compressed Air connection
Compression pressure: 8 – 10 bar.
Power connection
This machine needs no electric power connection.