AHS Antriebstechnik 6410 Installation and operating instructions

Application Note
Change from
Step Motor Driver 6410 to TSP10-BA
•Technical Data
•Connection/ Configuration
•Adjustment values for motor current and step resolution
•Additional adjustment possibilities
AHS Antriebstechnik GmbH
Fichtenweg 17
64319 Pfungstadt
Phone: [phone]
Fax: [phone]

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TSP10
Types of device
Step motor driver 6410-001-x-x-x is replaced by the TSP10-BA0-00-09.
Technical Data
6410
TSP10-BA
Supply voltage range
24 to 75 V DC
24 to 74 V DC
Motor current
Number of selectable values
0,625 to 5,0 Arms
8
0,2 to 7,0 Arms
16
Permissible ambient temperature
•Operation
•Storage
0 °C to +50 °C
-55 °C to +70 °C
0 °C to +50 °C
-55 °C to +70 °C
Motor current @ ambient temperature
•without heat sink
•with heat sink
2,50 A @ 25 °C
1,25 A @ 45 °C
5,0 A @ 25 °C
2,5 A @ 45 °C
3,2 A @ 25 °C
1,6 A @ 45 °C
7,0 A @ 25 °C
3,5 A @ 45 °C
Permissible heat sink tempreature
(forced cooling may be necessary)
Max. 60 °C
Max. 60 °C
Humidity
10 - 90 %, non-condensing
10 - 90 %, non-condensing
Fault protection
Short circuit (phase to
phase, phase to zero
conductor) and over
temperature
Short circuit (phase to
phase, phase to zero
conductor) and over
temperature
Idle current reduction
off
after 0.05 s
after 0.1 s
after 1.0 s
off
- *
after 0.1 s
- *
Input interface
Step and direction
Step and direction RS232
Max. input frequency
500 kHz
500 kHz
Chopper frequency of power stage
20 kHz
20 kHz
Adjustable step resolution
200 to 51200
200 to 10000 *
Adjustable step resolution
Not available
Two-Colour-LED
*set addtional values via the RS232 interface

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TSP10
Connection and adjustment
The design and signal assignment of the connectors for power supply and motor current are different to
6410, but the connectors will be deliverd together with our drive. The signal assignment is identical,
except for the additional logic supply. The logic supply can be connected to the motor connection.
Because of the B9/S25-serial adapter this applies also to the signal inputs / outputs.
6410
TSP10-BA
Supply voltage
Front side, 3-pole Series terminals
Bottom side, FKCT 2.5/4-ST
Motor connection
Front side, 5- pole Series terminals
Bottom side, FKCT 2.5/5-ST
Signal inputs/ outputs
Front side, Sub-D-socket 9p
Front side, Sub-D-Socket 9p (B9/S25-
Seriell-Adapter), 57259
Step resolution/ motor
current
Upper side,
DIP-switch 8p
Upper side,
2x Hex-rotary switch
Jumper
Inside the device
-
RS-232 Interface
-
Front side, Sub-D-Socket 9p
When using heat sink
Mounting with 4 screws
Mounting with 3 screws
Front side
Bottom side
Top side

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TSP10
Power supply X3
Terminal No.
Line
Description/ Notes
1
Logic +
+24 ... +74 Volt
2
0 Volt
Ground this connection externally
3
Power +
+24 ... +74 Volt, max. 7 A
4
Grounding
Connected with the case in the device
Motor connection X4
Terminal No.
Line
Description/ Notes
1
1-A
motor phase 1-A
2
1-/A
motor phase 1-/A
3
2-B
motor phase 2-B
4
2-/B
motor phase 2-/B
5
Grounding
Connect with the motor case
Signal input/ output X2 (with B9/S25-Serial-Adapter)
B9 Pin
Signal
Description/ Notes
S25 Pin
1
Clock +
Clock pulse input, 1 clock puls = 1 step
8
2
Direction +
Input to control the direction of motor rotation
3
3
Enable +
TSP10 factory set-up: Signal without function
2
4
Activated (Collector)
Transistor turned on at activated motor current
20
5
Not connected
7
6
Clock -
Clock pulse input, 1 clock puls = 1 step
6
7
Direction -
Input to control the direction of motor rotation
4
8
Enable -
TSP10 factory set-up: Signal without function
5
9
Activated (Emitter)
Transistor turned on at activated motor current
22
Housing
Shield
Use shielded cable
Housing
Note:
The serial adapter is only used to adapt the signal assignment to the pin assignment of the stepper
motor driver 6410. Do not mix it with the serial interface X1 for the set-up program "TopSuite"

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TSP10
Adjustment
The setting of motor current, the step resolution and the current reduction is done at TSP10-BA
with two rotary switches (S1 = motor current, S2 = step resolution and current reduction).
This type of parameter setting is less complex and easier to handle than the setting with dip
switches and jumpers.
Description of the jumpers and DIP switch positions on the step motor drive 6410:
Pin 7 →
Pin 1
Position: open
Pin 8 →
Pin 2
Position: close
Motor current
Overview of the settings for the motor current for the two step motor drives
6410
TSP10-BA
Motor current [Arms]
DIP6
DIP7
DIP8
Switch S1 Position
0,2
---
---
---
0*
0,4
---
---
---
1
0,625
open
open
open
---
0,7
---
---
---
2
1,0
---
---
---
3
1,25
open
open
close
--
1,5
---
---
---
4
1,875
open
close
open
---
2,0
---
---
---
5
2,5
open
close
close
6
3,0
---
---
---
7
3,125
close
open
open
---
3,5
---
---
---
8
3,75
close
open
close
---
4,0
---
---
---
9
4,375
close
close
open
---
4,5
---
---
---
A
5,0
close
close
close
B
5,5
---
---
---
C
6,0
---
---
---
D
6,5
---
---
---
E
7,0
---
---
---
F
* Switch S1 to position 0 = factory set-up

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TSP10
For the switch position S1 = 0, the motor current is a preset value. This value can be modified
and saved in the TSP10-BA with the set-up program "TopSuite".
Values range: 200 ... 7000 mArms
Step resolution / Idle current reduction
With the rotary switch for the step resolution (S2), also the delay time for the current reduction
is set. The motor current is reduced to 50% after the delay time expires (position 0...7).
No current reduction is done for the switch positions 8 to F.
S2 Position 0 ... 7 idle time = 0.1 Second, Idle Current Reduction to 50 %
S2 Position 8 ... F no current reduction
6410
TSP10-BA
Revolutions per
steps
DIP1
DIP2
DIP3
J 3-4
Switch S2 Position
with SSR
without
SSR
1/1 (200/full step)
close
close
close
set
1
9
1/2 (400/Half
step)
close
close
close
open
2
A
1/2 (400/Halfstep)
close
close
open
set
2
A
1/2,5 (500)
---
---
---
---
3
B
1/4 (800)
close
close
open
open
4
C
1/5 (1000)
close
open
close
set
5
D
1/8 (1600)
close
open
close
open
---
---
1/10 (2000)
close
open
open
set
6
E
1/16 (3200)
close
open
open
open
---
---
1/25 (5000)
open
close
close
set
7
F
1/32 (6400)
open
close
close
open
---
---
1/50 (10000)
open
close
open
set
0*
8
1/64 (12800)
open
close
open
open
---
---
1/125 (25000)
open
open
close
set
---
---
1/128 (25600)
open
open
close
open
---
---
1/250 (50000)
open
open
open
set
---
---
1/256 (51200)
open
open
open
open
---
---
* Switch S2 to Position 0 = factory set-up

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TSP10
Jumper 7-8 (J 7-8) and DIP switch 5 (DIP5) indicate whether a standstill current reduction is set on the
step motor drive 6410:
6410
J 7-8
DIP5
Idle current reduction
set
close
off
set
open
active, after 0.1 s
open
close
active, after 0.05 s
open
open
active, after 1.0 s
For switch position S2 = 0, the values for step resolution, standstill current reduction and waiting time
are preset. With the "TopSuite" parameterization program, these values can be changed as required
within their value ranges and permanently saved in the step motor drive. The set value for the step
resolution is also transferred to switch position 8. The value ranges are as follows:
Step resolution: 200 to 25600 steps per mech. Revolution (n x 50)
Reduced motor current: 0 to 100% of the nominal value
Waiting time: 1 to 3000 ms
Enable signal
At step motor control 6410 the enable signal input can be configured. This can be used, for
example, to activate the step motor control after switching-on without establishing an enable input.
J6 bridge 5-6 set: enable = optocoupler on
J6 bridge 5-6 drawn: enable = optocoupler off
At the step motor control TSP10-BA, the sense of enable signal input cannot be configured.
Enable = optocoupler on
The enable input is disabled at factory set-up, means the step motor control TSP10-BA is directly
active after turning on power.
Using the set-up program "TopSuite" the enable input can be turned on and this setting can be
saved in the TSP10-BA. In this case an enable signal is required (optocoupler on) to activate the
stepper motor controller.

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TSP10
Operation Lights
The stepper motor controller 6410 has no status display.
TSP10-BA: a single two-colour-LED.
By the two-colour-LED displays you find the following information:
LED-Display
Description/ Notes
Green, blinking
After turning on the TSP10-BA, the firmware version is indicated as a
blinking code.
e.g., 1x blinking, stop period, 2x blinking = version 1.2
Orange, briefly on,
repeated after 3 s.
TSP10-BA powered on but not enabled
Green, permanently on
Motor current on, motor stopped
Orange, blinking
Motor current on, motor is running
Red, blinking
TSP10-BA turned off because of an error.
The blinking codes indicates the type of error.
4 x blinking = over temperature
7 x blinking = over current
Advanced connectivity
Serial interface
The serial interface (RS-232) is required for the "TopSuite" parameterization program and is not
galvanically isolated. Connect the TSP10 and the computer or laptop with a 1:1 cable including plug and
jack (item AHS - KAB-TSP-232)
Serial Interface X1 (RS-232)
Terminal No.
Signal
Description/ Notes
1
DCD
Indicates the connection with the device
2
TXD
Send Data
3
RXD
Received Data
4
DTR
not used
5
GND
Common for all signals