aikron A20-3V User manual

LED
DIGITAL READOUTS
Operation Manual
(Version 2.0)
Driven by Innovation

A20-3V Keypad
A20-2V Keypad
ENT
T
ENT
T
E
N
N
T
E
N
N
T

Keypad Indication
XAxis Selection Key
+
-×÷
Y Z
0Numeric Key
1 2 3
5678
4
9
C
Arc
Square Root Calculation Key(Calculator Function)
Decimal Point Key
·
Trigonometric function key(Calculator Function)
Back Key
Calculation Key(Calculator Function)
Calculation Key(Calculator Function)
Minus Input Key
±
Confirm Key
N
Zero Key(Calculator Function)
1/2 Value Key
Metric and Imperial Conversion Key
CLS
1/2
MM
INCH

REF function Key
REF
200 groups of SDM Auxiliary coordinates Key
SDM
Arc Machining Function Key
PCD Function Key
PLD Function Key
Sin Function/200 sets of Tool offset Key
Cos Function/200 sets of Tool Offset Key
Tan Function Key
tan
cm3
Absolute and Incremental Coordinate Conversion Key
ABS
INC
Switching Key
Taper Measuring Key
Axis Value Zeroing/Recovery Key
Digital Filtering/EDM key
X0Y0Z0
SIFT
sin
TOOL
cos
CALL

Content
1. A20 Introduction
1.1 A20-2V(2 axis) Introduction 1
2. Parameter Setting
2.1 Encoder Type Selection
2.2 Resolution Setting
2.3 Counting Direction Setting
2.4 Compensation Type setting
(Linear or Non-linear)
3
3
4
2.5 Decimal Setting
2.6 Number of Axis Setting
5
3. Basic Function
3.1 Value Zero/Value Recovery
3.2 Metric and Imperial Conversion
3.3 Coordinate Input
3.4 1/2 Function
3.5 Absolute and Incremental
Coordinate Conversion
3.6 Full clear of 200 groups of SDM
Auxiliary Coordinate
3.7 Power-off Memory Function
7
7
8
8
9
9
9
3.8 Sleep Function
3.9 REF Function
10
10
2.7 DRO Mode Setting
6
2
1.2 A20-3V(3 axis) Introduction
6
5

3.10 Linear Compensation 12
3.11 Non-Linear Function
3.12 200 groups of SDM Auxiliary Coordinate
14
17
4.1 PLD Function
4.2 PCD Function
4.3 Smooth R Function
4.5 Calculator Function
21
25
27
33
5.1 Parameter
5.2 Dimension
5.3 Troubleshooting
44
45
46
4.4 Simple R Function 30
4.6 Digital Filtering Function 34
4.7 Diameter and Radius Conversion 34
4.9 200 sets of Tool Offsets 35
4.10 Taper Measuring Function 37
4.8 Axis Summing Function 35
4.11 EDM Function 38
4. Special Function
5. Appendix

1. A20 Introduction
The power switch locates on the backside of the DRO.When
Switched on,the DRO will enter the self-checking.After
self-checking completed,the window at the left side will display
the resolution for each axis.The window at the right side will
display the machine mode.Mill applies to milling machine.Lathe
applies to lathe machine.Grind applies to Grinding machine.EDM
applies to EDM machine.
A20 Introduction

1.1 A20-2V(2 axis):Applies to 2 axis milling/Lathe/Grinding machine.
Basic Function:
1. Value Zero 2. Value Recovery 3. Metric and Imperial Conversion
4. Value Input 5. ABS/INC Coordinate System Conversion
6. Power-off Memory 7. Sleep Function 8. Calculator Function
9. REF Function 10. Linear Compensation 11. Non-Linear Compensation
12. 200 groups of SDM Auxiliary Coordinate
13. Parameter Setting 14. 1/2 Function
1/2
Special Function for Milling Machine:
Dividing hole on oblique line(PLD) Dividing hole on circle(PCD)
Arc machining Digital Filtering
SIFT
Special Function for Lathe:
Radius and Diameter Conversion Digital Filtering
SIFT
Taper Measuring
Special Function for Grinding Machine: Digital Filtering
SIFT
ENT
X0
Y0
X
Y1
±
·
3
654
78 9
0
2
SIFT 1/2 SDM
-
×
+
÷
=
CLS Arc
C
tan
cm3
sin
TOOL
cos
CALL
REF MM
INCH
ABS
INC
A20 Introduction
1

Basic Function:
1. Value Zero 2. Value Recovery 3. Metric and Imperial Conversion
4. Value Input 5. ABS/INC Coordinate System Conversion
6. Power-off Memory 7. Sleep Function 8. Calculator Function
9. REF Function 10. Linear Compensation 11. Non-Linear Compensation
12. 200 groups of SDM Auxiliary Coordinate
13. Parameter Setting 14. 1/2 Function
1/2
Special Function for Milling Machine:
Dividing hole on oblique line(PLD) Dividing hole on circle(PCD)
Arc machining Digital Filtering
SIFT
Special Function for Lathe:
Radius and Diameter Conversion Digital Filtering
SIFT
Taper Measuring
Special Function for Grinding Machine: Digital Filtering
SIFT
Axis Summing
1.2 A20-3V(3 axis):Applies to 3 axis milling/Lathe/EDM machine.
ENT
X0
Y0
Z0
X
Y
Z
1
±
·
3
654
78 9
0
2
1/2 SDM
-
×
+
÷
=
CLS Arc
C
tan
cm3
sin
TOOL
cos
CALL
REF MM
INCH
ABS
INC
SIFT
A20 Introduction
2

The DRO will enter self-checking process when the power is
switched on.This self-checking process is to check the displaying
of LED, resolution and machine mode.Once the process
completed,the DRO will enter working status.
While DRO is under self-checking process,press to enter
the parameter setting.The setting includes the following:
1. Encoder type Setting(Linear or Rotary)
2. Resolution
3. Counting Direction(0 indicates positive,1 indicates negative)
4. Compensation Type(Linear or Non-Linear)
5. Imperial Decimal Setting
6. Number of axis setting
7. Machine mode
2. System Parameter Setting
ENT
System Parameter Setting

2.1 Encoder Type Setting
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
LINER
L/R TYPE
LINER
LINER
L/R TYPE
Rotary
X0
(LINER indicates linear encoder.Rotary indicates rotary encoder)
Press to change the encoder type.
X0Y0Z0
·
2.2 Resolution Setting
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X Y Z-RES
5.0 X0
(Set the resolution for the corresponding encoder)
(1) The fixed resolution of linear encoder includes:
0.1um,0.2um,0.5um,1um,2um,2.5um,5um,10um,20um,50um.
X0Y0Z0
5.0
1.0
5.0
X Y Z-RES
(2) For setting the resolution of rotary encoder,we need to input the
corresponding resolution(ppr).There are two ways for displaying.When the
positive number has been input,the displaying will be as degree.When the
minus number has been input,the displaying will be as
degree/minutes/seconds.
Example:The resolution of rotary encoder is 2000ppr.
Press to enter the next parameter setting,or press to save and exit.
Press to change the resolution for each axis.
3
System Parameter Setting

2.3 Counting Direction Setting
The counting direction can be reversed in this DRO.When the left axis
window displaying 0,it indicates this axis counts as positive
direction.When the left axis window displaying 1,it indicates this axis
counts as negative direction.The operations are shown as below:
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X0
Press to change the counting direction of X,Y,Z axis.
X0Y0Z0
X Y Z-DIR
0
0
X Y Z-DIR
1
0
Set the encoder type
be rotary.
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
Y0
L/R TYPE
Rotary
Input 2000 as the resolution of X axis.Input-2000 as the resolution of Y axis.
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
2000 X Y Z-RES
-2000
X2 0 0 0
-2
Y
Rotary
X0
0 0 0
The counting of X axis is displaying as degree.
The counting of Y axis is displaying as degree
/minute/second.
X0
Y0
X
132 -
+
CLS Arc
sin
TOOL
0.000 ABS
0.00.00
·
Press to enter the next parameter setting,or press to save and exit.
·
Press to enter the next parameter setting,or press to save and exit.
4
System Parameter Setting

2.4 Compensation type setting (Linear or Non-Linear)
When entering the compensation type setting,LINER displayed on left
axis window indicates linear compensation for this axis.NON-LINER
indicates non-linear compensation type.The operations are shown as
below:
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X0
X Y Z-COMP X Y Z-COMP
LINER
LINER
NON-LINE
LINER
LINER: Selecting linear compensation type(For detail setting,please refer
the linear compensation instruction)
2.5 Imperial Decimal Setting
There is option to display 4 or 5 digits after decimal point under
imperial model.User could set according to using habit.The operations
are shown as below:
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
INCH-4
Press to change the compensation type of X,Y,Z axis.
X0Y0Z0
X0
NON-LINER: Selecting non-linear compensation type(For detail compensation
setting,please refer the non-linear compensation instruction)
·
Press to enter the next parameter setting,or press to save and exit.
·
Press to enter the next parameter setting,or press to save and exit.
5
System Parameter Setting

2.6 Number of Axis Setting
2.7 Machine Mode Setting
While entered the machine mode setting,press to select the machine
mode.Both A20-1V and A20-2V contain mode of MILL,LATHE and GRIND.
A20-3V contains the mode of MILL,LATHE and EDM.User could select
accordingly.
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
MILL LATHE
MILL indicates the current mode. LATHE indicates the set mode.
·
Press to save and exit.
X0
X0
The number of displaying axis could be set in this DRO.For example,if
the DRO gets 3 axis displaying.We could turn off 1 or 2 axis of the three
to make it be 1 or 2 axis displaying.
Once entered the number of axis setting,press to set the number
of axis.The operations are shown as below:
X0
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
A20-1V
X0
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
A20-3V
·
Press to enter the next parameter setting,or press to save and exit.
6
System Parameter Setting

1. Value Zero/Value Recovery
2. Imperial and Metric Conversion
3. Value Input
4. 1/2 Function
5. ABS/INC Coordinate System Conversion
6. Full Clear of 200 Groups of SDM Auxiliary Coordinates
7. Power-off Memory
8. Sleep Function
9. REF Function
10. Linear Compensation
11. Non-linear Compensation
12. 200 Groups of SDM Auxiliary Coordinates
3. Basic Function
Basic Function

3.1 Value Zeroing/Value Recovery
Example:Zero the displayed value of X axis at current position.
(Same operation to Y and Z axis)
X0
X0
Y0
X0
Y0
23.320
0.000 0.000
0.000
(1) Value Zeroing(User could zero the displayed value at any coordinate)
X0
X0
Y0
X0
Y0
16.680
0.000 0.000
0.000 X0
X0
Y0
0.000
16.680
3.2 Imperial and Metric Conversion
(Switch the displaying unit under imperial or metric model.)
Example 1: Switch the current imperial unit(inch) to be metric unit(mm)
X0
Y0
Z0
25.400
X0
Y0
Z0
1.00000
2.00000
3.00000
50.800
76.200
Example 2: Switch the current metric unit(mm) displaying to be imperial
unit(inch).
X0
Y0
Z0
25.400 X0
Y0
Z0
1.00000
2.00000
3.00000
50.800
76.200
MM
INCH
MM
INCH
Example:Recover the value of X axis.(Same operation to Y and Z axis)
(2) Value Recovery(User could recover the value which has been zeroed by wrong
operation)
Basic Function
7

3.3 Value Input
(User could set the current position to be any value)
Example:Set the current position of X axis to be 12.4.
X0
Y0
Z0
0.000 X0
Y0
Z0
0.000
0.000
12.400
0.000
0.000
X
1 2 ·4
3.4 1/2 Function
(The DRO gets the automatic centre find function.It could divide the
current displayed position value by two.Thus user could set the zero
point at the centre of work-piece)
Example:Set the zero point of X axis at the centre of work-piece.(Same
operation to Y axis)
Step 1: Align the edge finder on one side of work-piece for X axis,then
zero the value.
X0
X0
Y0
X0
Y0
23.320 0.000
Step 2: Align the edge finder on the other side of work-piece for X
axis.Press ,and press to divide the value by two for X axis.
Step 3: Move the table of X axis until the value of X axis to be 0.000.The
current position is the centre of work-piece for X axis.
1/2 X0
Y0
X0
Y0
60.660 30.330
X
X0
Y0
0.000
X0
Y0
30.330
Move
X axis
X1/2
Basic Function
8

3.5 ABS/INC Coordinate System Conversion
The DRO gets two sets of standard coordinate system,namely
ABS(Absolute) and INC (Relative) Coordinate.User could set the zero
point of work-piece in ABS coordinate,then switch to INC coordinate for
machining.Zeroing at any position in INC coordinate would not affect
the length value from zero point to current point in ABS coordinate.The
process in ABS would change according to the machining status.User
could switch the coordinate back to ABS for checking.
Example 1: Press to change the current ABS coordinate
to be INC coordinate.
ABS
INC
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
26.350
32.120
ABS 12.350
83.652
INC
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
X0
Y0
X
1 32 -
+
CLS Arc
sin
TOOL
26.350
32.120
ABS12.350
83.652
INC
3.6 Full Clear of 200 groups of SDM Auxiliary Coordinate
When the DRO is under ABS mode,press 10 times.The left window
will display CLR SDM.At this time,the 200 groups of auxiliary coordinate
has been full cleared.
·
3.7 Power-off Memory
In case of sudden power off during the machining process,the DRO gets
the data memorize function.Once the power on,the date before power
off will recover automatically.
ABS
INC
ABS
INC
Example 2: Press to change the current INC coordinate
to be ABS coordinate.
ABS
INC
Basic Function
9

3.8 Sleep Function
When meet the occasion that the operator would leave for rest,the
DRO could be set as sleep state.To enter the sleep state,the DRO
should not be in ABS model.
Example:Press to enter the sleep state,make sure the DRO is not in
ABS model.
To activate the DRO,press to get back previous machining interface.
3.9 REF Function
In daily machining,we may encounter power failure.If losing the zero
point of the work-piece,we have to retrieve the zero point again.For
the convenience to retrieve the zero point,the DRO could memorize
the mechanical zero reference point of linear scale.This enable the
users to retrieve the zero point of work-piece quickly.
work-piece
Mechanical zero reference
point of linear scale Linear Scale
Zero point of work-piece
Schematic Diagram
Take note this distance.Turn on the DRO to find the
mechanical reference point of linear scale,then we
could calculate out the preset zero reference point of
work-piece.
(1) Set the mechanical zero reference point of linear scale
Note:To use the REF function,we need to set the mechanical zero
reference point of linear scale in DRO.In this way,the DRO could memorize
the zero point of work-piece.For the following zeroing,centre and value
input for re-locate the zero point of work-piece under ABS model,the DRO
will memorize the distance between new zero point of work-piece and
mechanical zero reference point of linear scale.The operations are shown
as below:
REF
REF
Basic Function
10

Step 1: Enter the REF function,select REF to set the mechanical zero reference
point of linear scale.
ABS
1 32 -
+
CLS Arc
sin
TOOL
ENT
FD-REF
1 32 -
+
CLS Arc
sin
TOOL
Step 2: Select the axis which shall be set.(Take X axis as example,same
operation to Y and Z axis)
132 -
+
CLS Arc
sin
TOOL
FD-REF X
132 -
+
CLS Arc
sin
TOOL
X-REF
Step 3: Move the table,the DRO will search the mechanical zero reference
point of linear scale automatically.Once the reference point has been
found,the buzzer would ring once.The right window will display
FIND-X(The right window will display FD-REF again in 2 seconds,at this
time,user could Press Y or Z again to find their reference point when it
is necessary.)
132 -
+
CLS Arc
sin
TOOL
FIND-X
132 -
+
CLS Arc
sin
TOOL
FD-REF
(2) Retrieve zero point of work-piece
Note:Once the mechanical zero reference point of linear scale has been
set,we could retrieve the zero point of work-piece quickly if we lose
it.Operations are shown as below:
Step 4: Press to exit REF function and back to machining interface.
Step 1: Take note of X,Y and Z axis under ABS model once the DRO
self-checking process completed.
Step 2: Enter REF function,select retrieve zero point of work-piece(same
operation to Y and Z axis)
REF
REF
Basic Function
11
This manual suits for next models
1
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