Air & Allied Sales TOKU T-6 Operating and maintenance instructions

AIR HOSE AND HOSE CONNECTION
OPERATING INSTRUCTIONS
WARNING
Safety is a primary consideration when operating percussion tools. The following information outlines procedures which
should be following to help insure a safe working environment to avoid personal injury.
1. ALWAYS WEAR APPROVED IMPACT RESISTANT EYE PROTECTION.
2. ALWAYS WEAR EAR PROTECTION.
3. ALWAYS WEAR GLOVES AND OTHER PROTECTIVE CLOTHING.
4. ALWAYS DIRECT EXHAUST AWAY FROM YOURSELF AND OTHERS IN THE AREA.
5. ALWAYS DISCONNECT TOOL FROM THE AIR SUPPLY WHEN NOT IN OPERATION. IF QUICK-DISCONNECT
COUPLINGS ARE USED, SEPARATE THE COUPLING FROM THE TOOL WITH A LEADER HOSE.
LUBRICATION
To flush out GUM and dart – you should do the following
two steps EACH DAY.
1. (Before the shift), pour a liberal quantity of gum solvent
oil into the tool’s air inlet.
2. Connect tool to air line and operate.
Repeat this procedure before storing the tool.
Air line lubricator should be used in conjunction with the
integral oiler.
The important of adequate and continuous lubrication
cannot be overemphasized.
A few minutes operation without oil may severely damage
the valve parts, cylinder and piston.
AIR SUPPLY (minimum requirements)
1. Compressor / 10hp, 40CFM at 90psig (6.2bar).
2. When using two or more tools, all except leader hoses
should be 1” or larger. (see diagram above for piping and
fittings.)
FOR BEST OPERATION ：Supply tool with 90psig (6.2bar)
of clean, dry air.
Higher pressure drastically tool life and can void warranty.
LOSS OF POWER / ERRATIC ACTION (possible causes)
1. Reduce compressor output.
2. Excessive drain on air line.
3. Moisture or restricted pipes, hoses or fittings.
4. Improper size or poor condition of pipes, hoses or fittings.
5. Free running (or blank blow) can cause damage to the
tool. Always hold the tool down to the work.
If everything else appears to be in order, then disassemble
tool, replace worn or damaged parts, clean, reassemble and
lubricate.
REPLACEMENT PARTS
Always use GENUINE TOKU TOOLS Replacement Parts.
When replacement parts are required, order by Parts
Number and Description from the Parts List.
PRESS THE TAMPER WITH PROPER PRESSING FORCE
Press the Tamper with proper pressing force.
Excess pressing force become less working efficiency or
stop working. Maximum pressing force is up to 15kgf (33lb)
SPECIFICATIONS
Type
No.
Piston
Dia.
Piston
Stroke
Number
of
Impacts
Net
Weight
Overall
Length
Air
Consumption
Hose
Size
(mm) (in) (mm) (in) (bpm) (kg) (lb) (mm) (in) (m3/min) (CFM) (mm) (in)
T-6 38.1 1-1/2 140 5-1/2 600 16.7 36.7 1,240 48-7/8 1.10 38.5 12.7 1/2
MAINTENANCE INSTRUCTIONS
AIR TAMPER
MODEL T-6
3rd edition
1
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T-6
Parts List
Exploded View
2
3rd edition
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T-6
MUST REPLACE 100%
HIGH WEAR 70%
MEDIUM WEAR 50%
LOW WEAR 30%
NON WEAR 10%
SUBJECT TO EXTERNAL DAMAGE
Symbol
No. Parts No. Q'ty Req. Description This service chart is a guide to
141060145A 1Handle W/Bushing
(Incl. Sym. No. 1A and 1B) Xexpectant life of component parts.
1A 410601450 (1) Handle Bare XThe replacement levels are based on average
1B 410601090 (1) Throttle Valve Bush Xtool usage over a one year period.
2130801078 1 Throttle Valve Spring X
3131108008 1 O-Ring P-10 X
4130801079 1 Throttle Lever Ring XExample : For 10 tools in use：10
5410601110 1 Throttle Lever Xmust ーreplace items will be required per year,
7410601080 1 Throttle Valve X7 high wear items, etc.
8130606022 1 Spring Pin 6X22 X
9131101020 1 O-Ring P-22 XNote：Quantities must be increased if the tool
10 134905020 1 Throttle Valve Cap Xis in more service or continuous usage.
11 410601541 1 Connecting Pipe NPS 3/4 X
13 410601550 1 Connecting Pipe Lock Nut X
14 410601031 1 Cylinder Cap NPS 3/4 XX－Type of wear, if no other comments apply.
15 134903002 1 Plug NPTF 1/4 XA－Easily lost or damaged during disassembly
16
410601040
1
Cylinder Cap Bush
X
and reassembly.
LEGEND
Spare Parts Service Chart
16
410601040
1
Cylinder Cap Bush
X
and reassembly.
17 410601590 1 Oil Feeder X
18 410601260 1 Upper Valve Plate X
19 410601280 1 Center Valve Plate X
20 410601150 1 Valve X
21 130401092 2 Valve Knock Pin X
22 410601270 1 Lower Valve Block X
23 131101033 1 O-Ring P-32 X
24 410601010 1 Cylinder X
25 410601601 1 Exhaust Deflector X
26 410601610 1 Packing Nut X
27 410601620 1 Lock Retainer X
28 410601320 1 Inner Bush (Upper) X
29 131101035 2 O-Ring P-35 X
30 136101034 1 Packing (Upper) X
31 136101035 1 Packing (Center) X
32 136101036 1 Packing (Lower) X
33 410601330 1 Outer Bush X
34 410601290 1 Piston X
35 410601650 1 Butt (Iron) X
36 410601630 1 Clamp Screw X
800 410601660 (1) Butt (Aluminum) X
802 41060145D (1) Handle CP (Incl. Sym. No. 1, 2, 3, 4, 5,
7, 8, 9 and 10)
828 41060130D (1) Packing CP
(Incl. Sym. No. 30, 31and 32) X
33rd edition
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MEMO
4
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