Air Lift WirelessONE 25870 User manual

MN-751 • (081407) • ECR 8016
For maximum effectiveness and safety,
please read these instructions completely
before proceeding with installation.
Failure to read these instructions can result in an
incorrect installation.
INSTALLATION GUIDE
Kit 25870
Key Fob Activated
Compressor System
WirelessONE

TABLE OF CONTENTS
1
Introduction ...........................................2
System Information .................................................2
Important Safety Notice .............................................2
Schematic Circuit Information .........................................2
Installation Schematics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical Schematic ................................................3
Pneumatic Schematic ...............................................4
Hardware & Tool Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installing the WirelessONE System........................ 6
Recommended Compressor Locations ..................................6
Installing the Compressor ............................................6
Installing the Manifold ...............................................7
Installing the Harness ...............................................7
Attaching the Air Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
How to Remove and Install the Batteries in the Remote Contrtol Unit ..........9
Operational Modes .....................................10
Normal Mode......................................................10
Settings Mode .....................................................10
Saving and Recalling Memory 1 .......................................11
Saving and Recalling Memory 2 .......................................11
Saving and Recalling Memory 3 .......................................11
How to Sync the Receiver to the Transmitter................12
Checking the System ...................................12
FCC Information to User.................................12
Warranty and Returns Policy .............................13
Replacement Information ................................14
Contact Information ....................................14
Important:Avoiding Cold Weather Freeze-up ................15
Templates.............................................16

2MN-751
WirelessONE
Introduction
The purpose of this publication is to assist with the installation, maintenance and
troubleshooting of the WirelessONE System.
It is important to read and understand the entire installation guide before beginning installation
or performing any maintenance, service or repair. The information here includes a hardware
list, step-by-step installation information, safety information and a troubleshooting guide.
Air Lift Company reserves the right to make changes and improvements to its products and
publications at any time. Contact Air Lift Company at [phone] for the latest version
of this manual.
SYSTEM INFORMATION
WirelessONE is designed for automatic digital leveling of the on-board compressor system.
The kit includes a compressor, manifold, wiring harness, and wireless digital controller. The
system can be used in or outside the vehicle, for adjustments in full view of the vehicle.
The wireless digital controller is a compact, battery powered unit. It also includes a clip
that can be attached to the vehicle’s visor. Three user-dened memory settings are
provided for frequently used settings. As an added safety measure, minimum air pressures
are automatically maintained. The manifold is also weather resistant for maximum life
expectancy.
IMPORTANT SAFETY NOTICE
The installation of this kit does not alter the Gross Vehicle Weight Rating (GVWR) or payload
of the vehicle. Check your vehicle’s owner’s manual and do not exceed the maximum load
listed for your vehicle.
Gross Vehicle Weight Rating: The maximum allowable weight of the fully loaded vehicle
(including passengers and cargo). This number — along with other weight limits, as well
as tire, rim size and ination pressure data — is shown on the vehicle’s Safety Compliance
Certication Label.
Payload: The combined, maximum allowable weight of cargo and passengers that the truck
is designed to carry. Payload is GVWR minus the Base Curb Weight.
SCHEMATIC CIRCUIT INFORMATION
Example:
AL004 (PK-18GA) Ignition
Circuit
Number
Wire
Color
Wire
Size
Circuit
Function
(1st & Last Letter)

3
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Installation - Electrical Schematic
g. 1

4MN-751
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Installation - Pneumatic Schematic
g. 2
Schrader Valve

5
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TOOLS LIST
Description.............................................. Qty
Hoist or oor jacks ................................................ 1
Safety stands........................................................ 2
Safety glasses ...................................................... 1
Heavy duty drill..................................................... 1
#2 Phillips bit driver .............................................. 1
Description.............................................. Qty
7/32 & 1/4 Drill bits ............................................... 1
5/16 Driver............................................................ 1
Hose cutter ........................................................... 1
Spray bottle with dish soap/water solution ........... 1
Digital volt meter................................................... 1
HARDWARE LIST
Missing or damaged parts? Call Air Lift customer
service at [phone] for a replacement part.
STOP!
Item Part # Description................................Qty
A 72704 Key Fob...............................................1
B 72701 Wireless manifold................................1
C 16060 Compressor ........................................1
D 20946 20 ft. hose (1/4”)..................................1
E 26514 Wireless manifold harness..................1
Hardware Pack
F 21838 Tee 1/4 PTC .......................................2
G 24652 ATC fuse, spade 15A..........................1
H 24561 Adapter mini fuse................................1
I 24542 1/4 ATC/ATO tap in fuse.....................1
J 24595 Female spade, 12 ga ..........................1
Item Part # Description................................Qty
K 24524 3/16” female spade .............................1
L 24661 Heat shrink butt splice 14-16 ga .........1
M 24752 Heat shrink butt splice 12-10 ga .........1
N 24539 Fuse holder ATC/ATO ........................1
O 10466 8” Zip Tie.............................................5
P 17428 10-24 x 3/8” Slot Hex Head Screw......2
Q 72704-012CR2032 Battery ..................................2
R 11027 Bracket................................................1
S 17173 #14-1/4”x3/4” Self Tapping Screws.....2
T 24681 3/8” Ring Terminal ..............................1

6MN-751
WirelessONE
RECOMMENDED COMPRESSOR LOCATIONS
Important
LOCATE COMPRESSOR IN DRY, PROTECTED AREA ON VEHICLE.
DIRECT SPLASH OR EXCESSIVE MOISTURE CAN DAMAGE
THE COMPRESSOR AND CAUSE SYSTEM FAILURE.
Disclaimer: If you choose to mount the compressor outside the vehicle please keep in mind
the compressor body must be shielded from direct splash.
Please also remember...
• To avoid high heat environments.
• To avoid mounting the compressor under the hood.
• To check to be sure the compressor harness #2 will reach the compressor and
connect to harness #1.
• The compressor can be mounted in any position — vertical, upside down, sideways,
etc. (Please refer to the instruction manual).
INSTALLING THE COMPRESSOR
1. Select a rigid mounting location for the compressor on the vehicles frame or crossmember
(g. 3) that shields the compressor from the elements and heat sources.
The electrical harness will force the compressor to be within 24” of the manifold in order to
make electrical connections.
2. Use the supplied self tapping fasteners to fasten the compressor to the frame or cross
member.
• One of the self tapping screws will be used as an electrical ground for the
compressor ring terminal.
• Another of the self tapping screws can be used to mount the compressor relay.
Compressor
Frame
Relay
Compressor Ground
Self-tapping
Screws
g. 3
Installing the WirelessONE System
NOTE

7
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INSTALLING THE MANIFOLD
IF THE USER INSTALLS THE MANIFOLD OR COMPRESSOR IN THE CAB OF THE
VEHICLE IN EXTREME WEATHER CLIMATES, DO NOT USE ANY ANTI-FREEZE
PRODUCT IN THE SYSTEM AS EXHAUST FUMES CAN BE TOXIC. CARE MUST BE
TAKEN WHEN USING THIS PRODUCT! IT IS RECOMMENDED THAT THIS PRODUCT’S
MSDS SHEET BE REVIEWED BEFORE USE! THIS CAN BE OBTAINED WHERE YOU
PURCHASED THIS PRODUCT.
1. Select a rigid mounting location for the manifold on the vehicles frame or crossmember
that shields the manifold from the elements and heat sources (g. 4).
2. Use mounting bracket 11027 (R) to secure to the rigid mounting surface with a 17173
fastener (S). The manifold should not be the lowest point in the pneumatic system.
INSTALLING THE HARNESS
g. 5
WARNING
g. 4

8MN-751
WirelessONE
1. Connect electrical connector to manifold (B).
a. Push down till fully seated.
b. Push red secondary lock down.
2. Connect compressor to harness.
a. Cut off terminal on compressor red wire.
b. Strip 1/4” insulation off compressor red wire.
c. Crimp on weather proof blue butt splice (L) to compressor red wire.
d. Crimp on weather proof blue butt splice (L) to harness wire pink wire AL007
(RD/WE-12GA).
e. Heat butt splice to seal connection.
f. Connect the compressor ground wire ring terminal and the relay to the vehicle
ground (g. 3).
• Using one of the self tapping screws for the compressor you can attach
all the components to the vehicle frame ground.
g. Connect the black wire “Ground to Battery” to the negative battery terminal.
3. Connect the AL004 circuit to the vehicle ignition.
a. Route the AL004 (RD-10GA) wire to a 15A ignition source (G).
• Cut off the excess wire length if all is not needed.
b. Strip off 1/4” insulation off both sides of the inline fuse holder (N) and the AL004
(RD-10GA) wire.
c. Crimp on the weather proof yellow butt splice (M) to AL004 (RD-10GA) wire.
d. Crimp on the weather proof yellow butt splice (M) to one side of the inline fuse
holder (O).
• Heat butt splice to seal connection.
e. Select the appropriate type of fuse tap in terminal for your application (g. 6).
f. Crimp on the correct terminal that mates with the appropriate type of fuse tap
in terminal for your application.
g. Connect the terminal to the inline fuse holder (N).
h. Install fuse (G).
ATTACHING THE AIR LINES
Manifold to Compressor:
1. Cut a section of the ¼” DOT air line (D) provided to go from manifold to compressor.
2. Press air line (D) over barb tting of compressor (C).
3. Insert into “C” port of manifold (B).
Manifold to “T-Fitting”:
1. Cut a section of the 1/4” DOT air line (D) provided to go from manifold (B) to
“T- Fitting” (F).
2. Press air line (D) into the ”1” tting of manifold (B).
3. Press other side of air line (D) into “T” tting (F).
Adapter #1
Adapter #2 *
Adapter
Fuse
* Uses 3/16 (smaller) Female Push On Connector
g. 6