Air TEc SUTO S600 Manual

English
Instruction and Operation Manual
S600
Portable Compressed Air Purity Analyzer

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Dear Customer,
Thank you for choosing our product.
Before starting up the device, please read the manual in full and
observe the operating instructions stated. The manufacturer cannot be
held liable for any damage which occurs as a result of non-observance
or non-compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is void and the manufacturer is exempt from liability.
The device is designed exclusively for the described application.
We offer no guarantee for the suitability for any other purpose. We are
also not liable for consequential damage resulting from the delivery,
capability or use of this device.

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1
Table of Contents
1 Safety instructions......................................................................................................5
2 Registered trademarks ............................................................................................. 8
3 Application .....................................................................................................................8
4 Features.......................................................................................................................... 9
5 Technical data ............................................................................................................10
5.1 General data.......................................................................................................10
5.2 Electrical data ....................................................................................................11
5.3 Accuracy...............................................................................................................11
6 Dimensional drawings.............................................................................................12
7 Installation on site....................................................................................................14
7.1 Compressed air inlets and outlet ...............................................................15
7.2 Compressed air connections ........................................................................16
7.2.1 Installation requirements......................................................................16
7.2.2 When the isokinetic sampling device is equipped.......................18
7.2.3 When the isokinetic sampling device is not equipped...............19
7.3 Electrical connectors .......................................................................................20
7.4 Electrical connections .....................................................................................21
7.4.1 TCP/IP networking (Modbus/TCP) .....................................................21
7.4.2 Connecting with the isokinetic sampling device ..........................21
7.4.3 Connecting with a PC or an OTG USB memory stick .................21
8 Setup and configuration.........................................................................................22
9 Operation .....................................................................................................................23
9.1 Main screen.........................................................................................................24
9.1.1 Quick buttons and icons ........................................................................24
9.1.2 Icons in the status bar...........................................................................24
9.2 Value view ...........................................................................................................25
9.3 Graphic view.......................................................................................................25
9.4 Menu......................................................................................................................26
9.5 Configure S4A remote connection.............................................................27
9.6 SIM card requirement for 4G option.........................................................27
9.6.1 Data traffic..................................................................................................27
9.6.2 PIN code protection.................................................................................28
9.6.3 Network settings ......................................................................................28
10 Guided measurement ...........................................................................................29
10.1 Steps for guided measurement................................................................30
10.2 Reports for guided measurements..........................................................34
11 Optional accessories..............................................................................................35
12 Maintenance .............................................................................................................35
13 Calibration.................................................................................................................35
14 Disposal or waste ...................................................................................................35

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15 Warranty ....................................................................................................................36
16 Appendix - Modbus Interface ............................................................................37

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1Safety instructions
Please check if this instruction manual matches with the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which must be
observed before and during installation, operation and
maintenance. Therefore this instruction manual must be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual must be available at the operation site of the
instrument at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer
or your customer support.
WARNING!
Compressed air!
Any contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
• Do not exceed the maximum permitted pressure range (see
sensors label and/or the specifications written in this manual).
• Only use pressure tight installation material.
• Avoid that persons get hit by escaping air or bursting parts of the
instrument.
• The system must be pressure less during maintenance work.
WARNING!
Voltage used for supply!
Any contact with energized parts of the product may
lead to a electrical shock which can lead to serious
injuries or even death!
• Consider all regulations for electrical installations.
• The system must be disconnected from any power supply during
maintenance work.

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Laser Safety
Information
This product contains a laser-based counter that
is Class 1 product (as defined by 21 CFR,
Subchapter J of the Health and Safety Act of
1968) when used under normal operation and
maintence. Service procedures on the counter can
result in exposure to invisible radiation. Service
should be performed only by factory-authorized
personnel.
ATTENTION!
Permitted operating parameters!
Observe the permitted operating parameters. Any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system.
• Do not exceed the permitted operating parameters as specified in
the data sheet, this manual or written on the instrument.
• Make sure the product is operated in its permitted limitations.
• Do not exceed or undercut the permitted storage and operation
temperature, pressure and humidity.
The product should be maintained and calibrated frequently, at least
annually. For more information, please contact the customer support.
General safety instructions
• It is not allowed to use the product in explosive areas.
• Please observe the national regulations before/during installation
and operation.
Remarks
• It is not allowed to disassemble the product.
• Always check the compressed air connectors in terms of stability
and tightness before any operation.
ATTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to

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wrong results.
• The instrument must be operated within or better than
compressed air quality Class 4.5.4 according to the ISO8573-1. If
the air quality cannot reach the specified Class, the device may
show wrong measurement values or even may get damaged.
• Do not exceed the maximum operation temperature or pressure.
• Avoid condensation inside the instrument caused by the supplied
air or gas because it harms the instrument and affects the
accuracy.
• It is recommended that before any operation you examine the
instrument in terms of the measurement accuracy and deviations.
To do this, you may use high efficiency filters for oil vapor and
particle, and the instrument should show low values close to zero.
Additionally, it is recommended you examine the dew point
measurement to ensure it is working correctly. To do this, you may
use a dry gas with a defined dew point value which should be
reached within several minutes. Or you may use any reference
meter. Only after doing these examinations, you can rely on the
measurement results after the instrument have been used for
other measurement cycles.
• Always perform a visual inspection in prior to every measurement
before connecting compressed air. If any loose objects are found,
do not connect the compressed air because it may lead to a
damage or injuries.
Storage and transportation
• Make sure that the transportation temperature is between
-10 ... 70°C.
• For transportation it is recommended to use the packaging which
comes with the sensor.
• Please make sure that the storage temperature of the sensor is
between 0 ... 50°C.
• Avoid direct UV and solar radiation during storage.
• For the storage the humidity must be < 90%, no condensation.
• During transportation the instrument should always be handled
with care, otherwise the internal sensors may get damaged and
the measurement results may differ.

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ATTENTION!
Equipment may get damaged!
Please make sure, that your measuring point is free
of excessive contamination/dirt. This should
maintained before every measurement.
• Observe the measuring point always before measurement if it is
free of contamination like water drops, oil drops or other rough
contaminants.
• Should water hit the inner electronics, the senors could be
seriously damaged.
• Any rough contamination of particles, water, oil or other impurities
may damage the instrument or affect the accuracy.
• Check your measurement point with the enclosed test kit, by
purging air in prior to the use of the instrument through the test
kit. A clean tissue may help to identify oil, water or any other
lubricants in the air.
2Registered trademarks
SUTO®Registered trademark of SUTO iTEC
MODBUS®Registered trademark of the Modbus Organization,
Hopkinton, USA
HART®Registered trademark of the HART Communication
Foundation, Austin, USA
Android™,
Google Play
Trademark s of Android™, Google Play
3Application
The S600 is an all-in-one Portable Compressed Air Purity Analyzer. It
measures, records and verifies particle concentration, dew point, oil
vapor, temperature, and pressure in a compressed air system.

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The S600 is mainly used in industrial environments, and is not
developed to be used in explosive areas.
4Features
• High-resolution 5” color touchscreen display and interface.
• Software guided measurement.
• USB port for transferring the data to a USB-OTG memory drive.
• Ethernet (Modbus/TCP and dedicated Bus) interface for
transferring the data to a SCADA systems.
• Data logger with the capacity of 100 million values.
• Integrated report generator for compressed air audits, used to
generate PDF files and copy them to a USB memory drive.
• All-in-one portable hand carried measurement device.
• Multiple dew point measurement system for a wide range of
measurement and a very high accuracy.
• Latest PID sensor technology for oil vapor measurement.
• Laser particle counter for particle detection.
• All-in-one device measuring five parameters in a single device:
Particle counter, dew point, oil vapor, temperature and pressure.
• The detection limit of oil vapor down to 0.001 mg/m3.
• Provides various measurement units for your choice, such as
Pressure: bar, MPa, psi, Particle: cn/m³, cn/ft³, Oil content:
mg/m³, ppm, Temperature: °C,°F, Dew point: °C Td, °F Td,
mg/m³.
• Isokinetic sampling device for particle measurement according to
ISO8573-4 as an option.
• With optional 4G feature (P/N: A1670) and dedicated S4A
software, you can check the online measurement values, read out
the logging files remotely.
3 A

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5Technical data
5.1 General data
Parameter
Measuring parameter
Range
Particle
0.1 < d <= 0.5 µm
0.5 < d <= 1.0 µm
1.0 < d <= 5.0 µm
d > 5.0 µm
Dew point
-100 ... +20°C Td
Oil vapor
0.001 ... 5.000 mg/m3
Pressure
0.3 ... 1.5 MPa
43.5 ... 217.6 psig
Temperature
0 ... +50°C
Reference settings
ISO 1217, 20°C 1000 mbar
Measurement
principle
Parameter
Principle
Particle quantity
Laser optical detection
Dew point
Ceramic humidity sensor,
oscillating crystal
Oil vapor
PID
Volume flow
Thermal mass flow
(Anemometer)
Resolution of oil
vapor sensor
0.001 mg/m3
Medium
Compressed Air, Nitrogen N2, Carbon dioxide CO2
Humidity of the
medium
< 40%, non condensation
Temperature of the
medium
0 ... +40°C
Operation pressure
0.3 ... 1.5 MPa
43.5 ... 217.6 psig
Interface
USB
Ethernet (Modbus/TCP)

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4G/LTE (Optional)
Display
Touchscreen, Size: 5“, Resolution: 800 x 480 px
Data logger
Internal, 100-million values
UV lamp lifetime
6,000 working hours or 1 year, whichever comes
first
Housing material
PC + ABS, Aluminum
Protection class
IP54 (cover closed)
Dimension
Please observe the drawings on the next page
Display
5” color touch screen, 800 x 4800 Pixels
Weight
6.80 kg
5.2 Electrical data
Power supply
Mains supply adapter (AC/DC)
Input: 100 ... 240 VAC, 50/60 Hz, 1.4 A
Output: 24 VDC, 2.5 A, 60 W max
5.3 Accuracy
Counting Efficiency
(Per ISO 21501-4)
30 ... 70% of d > 0.1 µm
90 ... 110% of d ≥ 0.3 µm
Dew point
±1 °C Td (0 ... 20 °C Td)
±2 °C Td (-70 ... 0 °C Td)
±3 °C Td (-100 ... -70 °C Td)
Oil vapor
5% of value ± 0.003 mg/m3
Isokinetic sampling
device
3% of RDG
5 T

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6Dimensional drawings
Dimensions of S600 in mm (cover closed):

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Dimensions of the isokinetic sampling device (optional) in mm:
6 D

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7Installation on site
Please make sure that all components listed below are included in your
package.
Qty. Description Item No.
1 Portable Compressed Air Purity Analyzer in a hand
carry case with handle and shoulder belt
1 USB OTG memory stick
1 Purge filter for pre-measurement (test kit)
1
Power supply, 230 VAC / 24 VDC 50/60 Hz
P560 0600
2
1.5 m Teflon hose with a quick connector and a
compressed air coupling at each ends
1
Operation and instruction manual
1
Certificate of calibration
1
USB 4G dongle, including S4A software (Option)
A1670
The following items are included only if you have ordered the isokinetic
sampling device.
1 Isokinetic sampling device, including a flow sensor
1 Connection cable to S600 with an M12 and an M8
connectors at each end
1 150 mm connection tube, both ends quick
couplings
1 700 mm connection tube, both ends quick
couplings
1 1.5 Connection tube with a quick connector and a
compressed air coupling at each end
1 Certificate of calibration
A554 0600
To replace materials for items in the preceding list or buy accessories,
please contact the manufacturer or your local distributor.

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7.1 Compressed air inlets and outlet
On the right side of the S600 housing, there are two compressed air
inlets. On the left side, there is one outlet.
Right view
ATTENTION!
Permissible pressure!
Please observe the maximum permissible inlet
pressure. It must be in between 0.3 and 1.5 MPa. If
the pressure exceeds this range, it will damage the
device. If the pressure is too low, the volumetric
flow will not be high enough, which leads to wrong
results.

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7.2 Compressed air connections
7.2.1 Installation requirements
Make sure that your installation meets the following requirements:
• The device must be set up next to the measuring point. Please
make sure that the device is put on a flat surface. If you are using
the additional isokinetic sampling devices, make sure that it is also
standing on a flat surface next to the S600.
• The tubes should be not bended heavily and should be installed
with a big curve radius to avoid turbulence in the air flow.
• The isokinetic sampling device must be set up next to the S600 to
achieve a straight and short connection. Please observe the
following section to connect the isokinetic sampling device to the
S600.
• Connect the S600 to the power during the measurement, and
make sure that the device is not turned off or plugged off during
the measurement because data will then be lost and not saved.
ATTENTION!
If the device is not installed properly it may lead to
wrong measurement results.
• The device is designed to be operated indoors only. To use the
device outdoors, please protect the device from direct sunlight and
rain.
• Before you start the measurement, check your point of
measurement for contaminants.
ATTENTION!
Before you connect the device to your point of
measurement, make sure that there is no rough
contamination like water/oil drops or heavy dust.
This may damage the sensor units. For this please
use the purge filter test kit.

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Steps to check:
1. Connect the purge filter test kit onto your measuring point first.
Open the purge valve on the test kit and purge air for a short
period.
2. Check the filter in the test kit to see whether it shows high
contamination of water, oil or dust.
3. If the filter is contaminated severely, stop using the S600 for
measurement because this may lead to serious damage to the
device. In case you are not sure, please contact the
manufacturer.

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7.2.2 When the isokinetic sampling device is equipped
The following figure shows the S600 connection with the isokinetic
sampling device.
Please connect the isokinetic sampling device using the teflon hose
delivered with the device. The following illustrates which outlets of the
sampling device need to be connected to which inlets of the S600.
The following procedure describes how to set up the connection.
1. Before connecting the the isokinetic sampling device to your
compressed air, make sure that ball valve 2 and 4 are closed.
2. Close the needle valve 3 fully.

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3. Connect your compressed air system to the inlet 1 of the
isokinetic sampling device using the supplied 1.5 m Teflon hose
(Use the quick connector to connect with inlet 1, and the
compressed air coupling to connect with your compressed air
system).
4. Remove the protection caps from the two inlets of the S600.
5. Connect the valve 2 outlet with the inlet for dew point and oil
vapor measurement at the S600 using the 700 mm Teflon hose.
6. Connect the valve 4 outlet with the inlet for the particle
counting at the S600 using the supplied 150 mm Teflon hose.
7. Now open the valves 2 and 4 to pressurize the instrument.
Remark: Always open the valves slowly and carefully. In case that
you hear or see any damage on the device, please close the valves
and disconnect the compressed air supply.
7.2.3 When the isokinetic sampling device is not equipped
1. Remove the protection caps from the two inlets of the S600.
2. Using the supplied Teflon hoses, connect your compressed air
system to the two inlets at the S600.
Remarks:
• Make sure you are using clean and oil-free components when
connecting the instrument.
• The compressed air supply must always be applied carefully. In
case you are using ball valves, open them carefully and slowly. If
you observe any unexpected noise or air leakage, shut down the
compressed air supply immediately and disconnect the instrument.

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7.3 Electrical connectors
The S600 provides four electrical connectors:
• A USB port on the S600 face panel.
• The following three connectors on the right side of the housing, as
shown in below figure.
No. Description
1Power supply connector
2M12 connector, communication port with the isokinetic sampling
device
3RJ-45 connector, Ethernet port for IP networking
ATTENTION!
Only use the power supply which comes with the
S600! If any other supply is used, the instrument
may get damaged.