AirClean systems POWDERSAFE 760C User manual

Raleigh, NC 27604 USA
Phone: [phone] • Toll Free: 800-849-0472 • Fax: [phone]
Website: www.aircleansystems.com • Email: [email protected]
* Product designs are subject to change without notice. © 2005 AirClean
®
Systems, Inc. #
ACOM03600PS-
C
OPERATOR
’
S MANUAL
POWDERSAFE
™
DUCTLESS
B
ALANCE ENCLOSURE
TY
PE C
M
odels:
760C and 765C
770C and 775C
780C and 785C

2
SECTION
PAGE
Overview
3
Technical Specifi cations
4
-5
Installation and Assembly
6
Operating Instructions (for Powders and Particulate) and Alarm Messa
ges
7
Operating Instructions (for Fumes and Vapors) and Alarm Messa
ges
8
Airfl ow Path
9
Controller Instructions
10
Programming Menus
10-11
Quick Keys
12
Maintenance:
• Pre-fi lters
13
•
HEPA Filters
14
Options
15-16
Spare Parts List
17-18
Warranty
19
Shipping Claims
20
Contact Information
2
1
CONTENTS

3
OVERVIEW
Type C Enclosure
  


   
  


AirClean
®
Systems PowderSafe™ Type
® Systems PowderSafe™ Type ®
C enclosures incorporate the airfl ow
characteristics and HEPASafe™ fi ltration
technology of the Type B enclosures while
offering the chemical adsorption capability
of our ductless fume hoods.The Type
C enclosures provide effective operator
protection from potential exposure to toxic
powders, particulate, chemical fumes and
vapors. The AirSafe™ automatic safety
controller constantly monitors airfl ow and
fi lter conditions.
Bonded Carbon Filter
Bonded carbon fi lters produce “no fi lter dust” normally associated with
carbon fi ltration. In the past, a HEPA “after” fi lter was required to protect
applications from carbon dust. AirClean
®
Systems has eliminated this
problem with “breakthrough bonded carbon technology.” Bonded carbon
fi lters are solid blocks of activated coconut shell carbon, held in a solid and
predictable matrix via proprietary binder. The fi lter has the same life as a
granular carbon fi lter, however, the carbon is much more evenly distributed
within the fi lter, eliminating “dead areas” found in granular carbon fi lters.
HEPA Filter
High-Effi
ciency
Particulate Air fi lters are designed to trap toxic p
owders and
fi bers associated with a variety of applications.
AirSafe
™
Automatic Safety Controller
Automatic Safety Controller
T
he AirSafe
™
automatic safety controller provides operator
protection 24 hours a day.
Incorporating a
combination of
airfl ow monitoring, fi lter monitoring, and gas detection the
AirSafe
™
automatic safety controller allows you to breathe
easier knowing your safety is being constantly monitored.

4
TECHNICAL SPECIFICATIONS
SPECIFICATIONS
AC760C
AC770C
AC780C
Physical Dimensions
Outside Dimensions
36”W x 30”D x 44”H
48
”W x 30”D x 44”H
72
”W x 30”D x 44”H
Inside Dimensions
35”W x 25”D x 25”H
47
”W x 25”D x 25”H
71
”W x 25”D x 25”H
Weight, including fi lters
Airfl ow Characteristics
Low Airfl ow Alarm
AirSafe™
AirSafe™
AirSafe™
Volume of Filtered Air
660 CFM
660 CFM
660 CFM
Linear Face Velocity
Variable
Variable
Variable
Electrical
Voltage
110 V or 220 V
110 V or 220 V
110 V or 220 V
Current
5.6 A / 2.8 A
5.6 A / 2.8 A
5.6 A / 2.8 A
Power Consumption
616 W
616 W
616 W
Operation
Speed Selection
Auto / Manual
Auto / Manual
Auto / Manual
Construction
Front Panel
Powder Coated Steel
Powder Coated Steel
Powder Coated Steel
Base
and Sides
Polypro
Polypro
Polypro
Sash
Material
Polycarbonate
Polycarbonate
Polycarbonate
Pre-fi lter
1
Type
ACFPRE6
ACFPRE6
ACFPRE6
Dimensions
12” x 18” x 1”
12” x 18” x 1”
12” x 18” x 1”
Requirements
2
3
4
Primary HEPA F
ilter
2
Type
ACFHEPA-18
ACFHEPA-18
ACFHEPA-18
Dimensions
12” x 18” x 3”
12” x 18” x 3”
12” x 18” x 3”
Requirements
2
3
4
Secondary
HEPA F
ilter
3
Type
ACFHEPA
ACFHEPA
ACFHEPA
Dimensions
12” x 24” x 3”
12” x 24” x 3”
12” x 24” x 3”
Requirements
2
3
4
Bonded
Ca
rbon
F
ilter
4
ilter4 ilter
(Optional)
Type
(Application Based)
(Application Based)
(Application Based)
Dimensions
12” x 24” x 3”
12” x 24” x 3”
12” x 24” x 3”
Requirements
2
3
4
NOTE 1
-
Your enclosure is shipped with the prefi lter(s) attached to the inside of the enclosure. AirClean
®
Systems
® Systems ®
prefi lters are fi ltrete
electrostatic particulate fi lters with 65% effi ciency for particulate down to 0.5 microns in diameter (DOP test). The pre-fi lter
must be checked on a scheduled basis. Refer to the “MAINTENANCE” section of this manual.
NOTE 2
-
Your AirClean
®
Systems enclosure was shipped with the Primary and Secondary HEPA fi lters installed.
® Systems enclosure was shipped with the Primary and Secondary HEPA fi lters installed. ®
NOTE
3
-
If your applicat
ion is partic
ulat
e
-based
only, a HEPA fi lter is required. The HEPA fi lters
will not protect the
will not protect the
operator f
operator f
ro
m
an
y fumes
y fumes
.
NOTE
4
-
Bonded carbon fi lters are required for chemical
-based applications or when trying to contain aromas from powders
. The
bonded
carbon fi lter
will
not aid in the containment of particulate.

5
TECHNICAL SPECIFICATIONS
SPECIFICATIONS
AC765C
AC775C
AC785C
Physical Dimensions
Outside Dimensions
36”W x 30”D x 54”H
48
”W x 30”D x 54”H
72
”W x 30”D x 54”H
Inside Dimensions
35”W x 25”D x 35”H
47
”W x 25”D x 35”H
71
”W x 25”D x 35”H
Weight, including fi lters
Airfl ow Characteristics
Low Airfl ow Alarm
AirSafe™
AirSafe™
AirSafe™
Volume of Filtered Air
660 CFM
660 CFM
660 CFM
Linear Face Velocity
Variable
Variable
Variable
Electrical
Voltage
110 V or 220 V
110 V or 220 V
110 V or 220 V
Current
5.6 A / 2.8 A
5.6 A / 2.8 A
5.6 A / 2.8 A
Power Consumption
616 W
616 W
616 W
Operation
Speed Selection
Auto / Manual
Auto / Manual
Auto / Manual
Construction
Front Panel
Powder Coated Steel
Powder Coated Steel
Powder Coated Steel
Base
and Sides
Polypro
Polypro
Polypro
Sash
Material
Polycarbonate
Polycarbonate
Polycarbonate
Pre-fi lter
1
Type
ACFPRE1
ACFPRE1
ACFPRE1
Dimensions
12” x 24” x 1”
12” x 24” x 1”
12” x 24” x 1”
Requirements
2
3
4
Primary HEPA F
ilter
2
Type
ACFHEPA
ACFHEPA
ACFHEPA
Dimensions
12” x 24” x 3”
12” x 24” x 3”
12” x 24” x 3”
Requirements
2
3
4
Secondary
HEPA F
ilter
3
Type
ACFHEPA
ACFHEPA
ACFHEPA
Dimensions
12” x 24” x 3”
12” x 24” x 3”
12” x 24” x 3”
Requirements
2
3
4
Bonded
Ca
rbon
F
ilter
4
ilter4 ilter
(Optional)
Type
(Application Based)
(Application Based)
(Application Based)
Dimensions
12” x 24” x 3”
12” x 24” x 3”
12” x 24” x 3”
Requirements
2
3
4
NOTE 1
-
Your enclosure is shipped with the prefi lter(s) attached to the inside of the enclosure. AirClean
®
Systems
® Systems ®
prefi lters are fi ltrete
electrostatic particulate fi lters with 65% effi ciency for particulate down to 0.5 microns in diameter (DOP test). The pre-fi lter
must be checked on a scheduled basis. Refer to the “MAINTENANCE” section of this manual.
NOTE 2
-
Your AirClean
®
Systems enclosure was shipped with the Primary and Secondary HEPA fi lters installed.
® Systems enclosure was shipped with the Primary and Secondary HEPA fi lters installed. ®
NOTE
3
-
If your applicat
ion is partic
ulat
e
-based
only, a HEPA fi lter is required. The HEPA fi lters
will not protect the
will not protect the
operator f
operator f
ro
m
an
y fumes
y fumes
.
NOTE
4
-
Bonded carbon fi lters are required for chemical
-based applications or when trying to contain aromas from powders
. The
bonded
carbon fi lter
will
not aid in the containment of particulate.

6
SHIPMENT CONTEN
TS
• AirClean
®
Systems PowderSafe™ enclosure complete
® Systems PowderSafe™ enclosure complete ®
• Operator’s Manual
• Power Cord
• Optional Equipment (
if ordered)
INSTALLATION AND ASSEMBLY INSTRUCTIONS
Caution:
This enclosure should not be installed near doors, windows or air conditioning/
heating/ ventilation systems. Air must be allowed to circulate freely around the enclosure.
Allow at least 3” between the top of the enclosure and any overhead cabinets or shelving for
adequate exhausting.
A. If ordered, assemble the mobile cart. Installation instructions are included with the cart and in
the “OPTIONS” section of this manual.
B. Place the enclosure on the cart or the counter.
C
. Remove the prefi lter for inspection before use. Refer to the “MAINTENANCE” section of this
manual for complete instructions.
D. Connect the supplied power cord to the unit and to the power outlet. Flip the main power
switch of the unit above the power inlet module.
(Power cord connection located on the top of the enclosure)
This will activate the main power. The screen on the controller should light up and display the
time and the date.
E
. Press the “Power” button on the controller. This will activate the controls for the enclosure. If
the blower does not activate press the quick key labeled, “Blower”. If the blower still does not
activate contact the technical support staff at the factory. Direct Dial 919-255-3220 or 800-849-
0472. Monday-Friday 8:00-5:00 PM EST.
INSTALLATION AND ASSEMBLY

7
OPERATING INSTRUCTIONS - POWDERS & PARTICULATE
The following operating instructions are specifi c for containment of powders and particulate
.
NOTE:
Ensure that the INSTALLATION AND ASSEMBLY INSTRUCTION steps
have been completed.
A. To operate the enclosure:
1
. Before use, ensure that you are not using an incompatible substance within the
enclosure. With a HEPA fi lter,
use only powders
use only powders
in the enclosure. For other substances,
please call our offi ce to verify compatibility before use (in this case, your fi lter may have
another model number). Direct Dial 919-255-3220 or 800-849-0472. Monday-Friday
8:00-5:00 PM EST.
2
. Connect the supplied power cord to the unit and to the power outlet. Flip the switch on
the back of the unit above the power inlet module. This will activate the main power.
The screen on the controller should light up and display the time and the date. Allow the
enclosure to run for 5 minutes before beginning your application.
3. Perform any part of your process that involves powders or particulate inside your
enclosure.
B. When working within the enclosure, keep the front sash down and perform your
procedure in the center to rear of the enclosure.
C. If the low airfl ow alarm sounds and/or lights up, the pre-fi lter or HEPA fi lter may be
clogged.
D. When this happens refer to the “MAINTENANCE” section of this manual.
REMEMBER:
Following the instructions assures better protection of the operator
and the environment, and extends the life of the enclosure and fi lter. Correct use
of the enclosure is the responsibility of the operator!
The
alarms that are built into the system are maintena
nce related. They are designed to
tell the
operator about
con
ditions that may affect the operation of the enclosure and de
crease
its
performance.
• ALARM
CHG FILT -
The change fi lter alarm is a chronological timed alarm that
turns on about two weeks before the HEPA fi lter should be changed. It serves as a
reminder to change the fi lter before it becomes blocked.
• ALARM
FILT BP -
the BP alarm comes on when either the prefi lter or the HEPA
fi lter
becomes dirty and the enclosure requires immediate fi lter maintenance.
• ALARM
LOW AIRFLOW -
The
Low A
irfl ow alarm c
omes on when the face v
elocity
drop
s below the pre-set limit.
ALARM MESSAGES

8
OPERATING INSTRUCTIONS - FUMES & VAPORS
The
alarms that are built into the system are maintena
nce related. They are designed to
tell the
operator about
con
ditions that may affect the operation of the enclosure and de
crease
its
performance.
• ALARM
CHG FILT -
The change fi lter alarm is a chronological timed alarm that
turns on about two weeks before the bonded carbon fi lter should be changed. It serves
as a reminder to change the fi lter before it becomes blocked.
• ALARM
GAS DET -
The
gas detector ala
rm comes on when
breakth
rough
is detected.
• ALARM
LOW AIRFLOW -
The
low a
irfl ow alarm comes on when the face
velocity drops bel
ow the pre-set
limit
.
ALARM MESSAGES
The following operating instructions are specifi c for
containment
of fumes and vapors.
NOTE:
Ensure that the INSTALLATION AND ASSEMBLY INSTRUCTION steps
have been completed.
A. To operate the enclosure:
1
. Before use, ensure that you are not using an incompatible substance within the
enclosure. With a bonded carbon fi lter,
use only
use only
liquids
liquids
in the enclosure. For other
substances, please call our offi ce to verify compatibility before use (in this case, your
fi lter may have another model number). Direct Dial 919-255-3220 or 800-849-0472.
Monday-Friday 8:00-5:00 PM EST.
2
. Connect the supplied power cord to the unit and to the power outlet. Flip the switch on
the back of the unit above the power inlet module. This will activate the main power.
The screen on the controller should light up and display the time and the date. Allow the
enclosure to run for 5 minutes before beginning your application.
3. Perform any part of your process that involves liquids inside your enclosure.
B. When working within the enclosure, keep the front sash down and perform your
procedure in the center to rear of the enclosure.
C. If the low airfl ow alarm sounds and/or lights up, the prefi lter or bonded carbon fi lter
may need to be changed.
D. When this happens refer to the “MAINTENANCE” section of this manual.
E. If the GAS DET alarm sounds, stop your process and call technical support immediately
at [phone].
REMEMBER:
Following the instructions assures better protection of the operator
and the environment, and extends the life of the enclosure and fi lter. Correct use
of the enclosure is the responsibility of the operator!

9
AIRFLOW PATH
Type C Enclosure
A
B
C
Pre-
filter
E
Sparkless /
Brushless Blower
Primary
HEPA Filter
Permanent
HEPA Filter
Bonded
Carbon
Filter
1) Air enters at “A” in an even horizontal laminar fl ow.
2) Contaminated air enters “B” where particulate is removed via electrostatic
pre-fi ltration and HEPA fi ltration.
3) Particulate free air moves upward to “C” where it enters the HEPASafe™
fi ltration area. This fi ltration is only challenged with particulate during
primary fi lter changeout.
4)
Particulate free ai
r then passes into “D”, the deep carbon fi lter bed, where
da
ngerous chemical fumes and vapors are removed.
5) Clean air is then exhausted at “E” for return to the laboratory.
How
the PowderSafe™ Type C w
orks
:
D
AirSafe™
Automatic Safety
Controller

10
CONTROLLER INSTRUCTIONS
The AirSafe
™
Automatic Safety Controller is the fi rst of its kind on the market. This
breakthrough was designed to give the user a variety of options with the ease of fi ngertip
control. The controller board consist of 13 keys, each with a specifi c function:
Allows the operator to move between
MODE
different program screens.
Allows movement within each program
SELECT
screen. The user modifi able
portions of the screen will blink.
Allows operator to adjust the following
SET
user defi nable settings:
• Face velocity • Time/Date
• Lab event timer • Gas detection
* All other settings are factory preset and should not be changed.
ALARM
Allows deactivation of the audible alarm but keeps the visible
alarm armed.
POWER
Turns on/off power to the controller and its keys. This DOES NOT
cut off power to the entire enclosure.
(The main power switch is located above
the power inlet on the back,
right-hand side of the enclosure.)
MAIN MENU -
Displays the time and date when the main power is on and the controller
power is off. When controller power is activated the screen will display one
of the following and may be changed by pressing the “Select” down arrow key:
• Airfl ow Monitor (Measured in Linear Feet per Minute)
• Lab Event Timer (Preset at 20 minutes)
• Current HEPA fi lter reading (measured in back pressure - BP)
• Current GAS DET reading (If a bonded carbon fi lter is installed)
NOTE:
Activating the Lab Event Timer (by menu or Quick Key) will automatically switch
the main menu to display the timer countdown. To switch the display back to the Airfl ow
Monitor, just toggle with the “Select” up arrow key.
PROGRAMMING KEYS
PROGRAMMING MENUS




11
PROGRAMMING MENUS
BLOWER CONTROL –
This menu is preset at the factory to meet O.S.H.A. face velocity
standards while in AUTOMATIC mode. From this screen you can:
• Turn the blower on/off.
• Switch from automatic to manual blower speed based on the application.
• Change the output of the blower.
TIMER –
This menu allows the operator to turn the timer on/off and to program an
appropriate event time. Once the operator has programmed the desired time,
the Timer can be activated by touching the Timer Quick Key on the front of the
controller.
TIME/DATE –
The operator can change displayed time and date.
ALARM SETTINGS
–
All alarm points for face veloci
ty
, HEPA fi lter and gas detection hav
e
been preset by the manufacturer and shoul
d not be altered.
ALARM SCREEN
–
Allows the operator to turn the low airfl ow, HEPA, and gas alarms on/off
in
this screen. This controls both the audible and the visible alarms. If the
operator turns off the alarm in this screen, nothing (audible or visible) will alert
you if the airfl ow is below the selected face velocity, the HEPA fi lter is clogged
,
or the
bonded car
bon fi lter fa
i
ls.
NOTE:
The operator can deactivate the audible alarm, when it sounds, by
touching the alarm button on the controller. The visible alarm will still work.
FILTER –
This menu shows the serial number and the purchase date of the fi lter. For
every new fi lter installed, a new fi lter serial number must be entere
d.
Refer to
the “MAINTENANCE” section for complete instructions. The fi rst fi lter serial
number has already been entered for you prior to shipment.
BLOWER HOURS
– Displays the hours and minutes that the blower has been active.
GAS DETECTOR
–
(
for carbon enclosures only) A solid state hydrocarbon detector warns
the user of fi lter breakthrough. Alarms are audible and visible.
ADDITIONAL INFORMATION
• Keep the right hand side of the unit away from the wall and
turbulent places. Never install enclosures near doorways or high-traffi c areas.
• To avoid confusion, each alarm has a distinctive sound and will fl ash what
the problem is on the display screen.
• A few minutes are needed for the airfl ow sensor to warm up, stabilize, and
settle at the correct airfl ow speed.
• Unless the operator turns the blower off (by Quick key or in the blower menu)
before turning the power off, the blower will automatically come on each time
the operator activates the unit.
• Anything the operator changes within the program is automatically saved.
• Allow each enclosure to run fi ve minutes, before use, to stabilize
the environment.

12
  


   
  


BLOWER -
Default screen will cont
inuously display face velocity while blower is
activa
ted.
PUMP
-
Inactive key for enclosure.
LIGHT
-
One touch to enable fl uorescent light
, if inst
alled.
TIMER
-
User
defi nable lab event timer.
AUX
-
Inactive key for enclosure.
Figure 6,
AirSafe
™
automatic safety
c
ontroller
layout
ontroller layoutontroller
.
• All other settings are factory pre-set and should not be changed.
QUICK KEYS

13
Pre-fi lters
Pre-fi lters should be checked each month. In most cases, they should be changed every 1 to 3
months. Prefi lter replacement is required when discoloration of the prefi lter occurs or when the low
airfl ow alarm comes on. See the “PRE-FILTER CHECK/REPLACEMENT” section of this manual
for complete instructions.
HEPA
F
ilters
The HEPA fi lter
must be changed atlease every two years
must be changed atlease every two years
. See the “FILTER REPLACEMENT”
section of this manual for complete instructions.
The HEPA fi lter must be changed every two years or whenever it is clogged. The frequency with
which the fi lter must be changed depends upon usage. OSHA and the American Conference of
Government Industrial Hygienists (ACGIH) have published guidelines for Threshold Limit Values
(TLV’s) of exposure to chemicals and particulate. Local regulations may also contain specifi c
TLV’s. It is the express responsibility of the user to follow these regulations.
If the level of the substance being used exceeds the published TLV’s prior to the annual change
date, the HEPA fi lter must be changed. If the fi lter is changed prior to the annual date, it should be
changed every two years from this new date.
Pre-fi lter Check / Replacement
A. To check the Pre-fi lter:
1. Look through the sash to the inside of your unit. The pre-fi lter and pre-fi lter grid are located at the back of
the unit.
2. Look through the slats on the pre-fi lter grid. If the prefi lter is discolored
(the original color is green),
replacement is needed.
B. To replace the Pre-fi lter:
1. Don the proper PPE for handling the substance that have been used inside the hood (refer to the MSDS
sheets).
2. Turn the unit on and make sure that the blower is running.
3. Place an appropriate poly bag on the base of the enclosure. You will place the saturated pre-fi lter inside
the bag and seal it before removing it from the hood.
4. Remove the 4 black knobs or 6 polypropylene clips that hold the prefi lter grid in place. This will expose
the clogged pre-fi lter. Do not remove the pre-fi lter from the hood!
5. Remove the pre-fi lter from the pre-fi lter grid and place it inside the poly bag. Wipe any residue off of the
pre-fi lter grid and base of the enclosure. Place the rag inside the bag with the pre-fi lter and seal the bag.
Dispose of the pre-fi lter in accordance with your local guidelines for the substances that have been used
inside the hood.
6. Inspect the HEPA fi lter for blockage. If replacement is needed, refer to the “FILTER REPLACEMENT”
Type B, sub-section of this manual for complete instructions.
7. Place the new pre-fi lter into the pre-fi lter grid and secure into place with the 4 black knobs or 6
polypropylene clips.
8. Dispose of your PPE in accordance with your local guidelines for the substances that have been used
inside the hood.
MAINTENANCE

14
FILTER REPLACEMENT
A. To remove the spent ACFHEPA fi lter:
1. Turn the unit on and make sure that the blower is running. The safety fi lter, located in the top of the
workstation, will protect you from any residual powders that might come off of the saturated primary
HEPA fi lter while replacing it.
2. Place 2 appropriate poly bags on the base of the workstation. You will place the saturated prefi lter and
HEPA fi lter inside the bag and seal it before removing it from the hood.
3. Don the proper PPE for handling the substance that have been used inside the hood (refer to the
MSDS sheets). Remove the 4 black knobs holding the prefi lter grid in place. This will expose the
saturated pre-fi lter.
DO NOT REMOVE THE PRE-FILTER FROM THE HOOD!
4. Remove the pre-fi lter from the pre-fi lter grid and place it inside the poly bag. Wipe any residue off of
the pre-fi lter grid and base of the workstation. Place the rag inside the bag with the pre-fi lter and seal
the bag.
5. With a small wrench, remove the ¼ - 20 hex nuts and remove the fi lter hold down.
6. Place the spent HEPA fi lter into the second poly bag. Wipe any residue off of the fi lter hold down
frame and any other obvious areas. Place the second rag into the bag and seal the bag. Dispose of
both bags in accordance with your local guidelines for the substances that have been used inside the
hood.
B. To install the new ACFHEPA fi lter:
1. Remove the ACFHEPA from the packaging. Visually inspect the HEPA fi lter for rips in the fi lter media.
2. Place the fi lter into the fi lter grid with the gasket and screen side facing away from you.
3. Place the fi lter hold down frame over the HEPA fi lter and secure it with the hex nuts.
4. Place the new pre-fi lter into the pre-fi lter grid and secure into place with the 4 black knobs.
5. Dispose of your PPE in accordance with your local guidelines for the substances that have been used
inside the hood.
Check the
display screen to
assure that the
enclosure is functioning pr
operly:
1.
If the Low A
irfl ow Alarm is not activated
, proceed to use the enclosure.
2. If the Low A
irfl ow Alarm is activated
, contact our Technical Support Department at [phone].
Direct dial [phone]. Monday - Friday
8:00AM - 5:00PM EST.
MAINTENANCE

15
AIRCLEAN
®
SYSTEMS CART ASSEMBLY INSTRUCTIONS
® SYSTEMS CART ASSEMBLY INSTRUCTIONS ®
Model ACA1011 and ACA1039
Your AirClean
®
Systems Cart is shipped with
® Systems Cart is shipped with ®
the following co
mpon
ents:
4 - Cross p
ieces 8 - 1¼” washers (cross p
iece
washers)
2 - End pieces 4 - 1¾” x ¼” Ph
illips head bolts (enclosure bolts)
4 - ⅜” washers (enclosure bolt washers) 4 - Casters
8 - 2” x ¼” Phillips head bolts
(cross piece bolts)
ASSEMBLY OF CART
1. Locate a cart end p
iece and one cart cross p
iece. Place one ⅜” washer on to a 2”
phillips head bolt.
2. St
arti
ng wi
th hole on
e on the cart end p
iece place washer and bolt th
rough the hole
and into
the t
hreaded receiver
of the cart cross p
iec
e. Hand-tighten only until cart is
completely assembled.
3. Repeat steps above for holes 2 and 3.
4. For standard setup complete assembly using hole 4. For seated use complete
assembly using hole 5.
5. Tighten all bolts completely.
6. Installation of casters should be per illustration on page 29.
MOUNTING OF E
N
CLOSURE
TO ASSE
MBLED
CART
1.
Pl
ace enclosure on assembled cart with fro
nt of enclosure and locking caster
s
on the same si
de.
2.
Loca
te
threaded inserts in base of enclosure. Align inse
rts
with m
ounting h
oles
located on
the top of the cart end pieces.
3. Place one of the 1¼”
was
hers o
n each 1¾” Phillips head bolt
.
4. Insert bolt and washer into mounting holes on cart
and into the thre
aded receiver in
the base of the enclosure. Hand-ti
g
hten only
.
5. Repeat this process for all four mounting inserts.
Note: DO NOT OVER-TIGHTEN! Over-tightening will pull
the threaded inserts out of the polypropylene base.
OPTIONS

16
2 - Cart End Piece
4 - Cart Cross Piece
2 - Locking Caster
2 -
Standard
Caster
4 - ⅜
” Washer
8 - 1¼” Washer
4 - 1¾” x ¼” Bolt
8 - 2” x ¼” Bolt
Standard Setup
F
or Seated Use
Mounting Holes
Hole
3
Hole
5
Hole
4
Hole
1
Hole
2
ASSEMBLED CART CONFIGURATIONS
CART
C
OMPONENTS
TOP
BOTTOM

17
CATALOG NO.
DESCRIPTION
AC760C
AC770C
AC780C
06-50480
Ball Stud 10mm
4
4
4
10-52517
Capacitor - 17.5 µF
2
2
-
10-50805
Capacitor - 20 µF
-
-
2
10-52880
Chip Controller
1
1
1
10-52259
Fan - G2E140
2
2
-
10-50268
Fan - G2E146
-
-
2
10-51335
Fluorescent Display
1
1
1
10-51495
Fluorescent Fixture 20w
1
-
2
10-51517
Fluorescent Fixture 30w
-
1
-
10-50428
Fuse - 6.3a 250V
Slo-Blo
®
1
1
1
06-50481
Gas Strut 60#
2
-
2
06-51087
Gas Strut
90#
-
2
-
06-50012
Hinge - Door Positioning
6
8
12
0
6
-
5
0
053
Hinge - Medium Black
3
4
5
11-52756
Keypad w/shielded cable model (touchpad)
1
1
1
06-50422
Knob - Round Knurled 1 w/tall hub
3
4
5
10-50169
Power
Entry
Module
1
1
1
77-53450
PCB Assembly AC1500 Controller Board
1
1
1
77-53451
PCB Assembly 315 Airfl ow Sensor
1
1
1
06-51371
Plug Dome 0.75 Blk
2
2
2
01-52700
Power
Cord
1
1
1
SPARE PARTS LIST

18
CATALOG NO.
DESCRIPTION
AC765C
AC775C
AC785C
06-50480
Ball Stud 10mm
4
4
4
10-52517
Capacitor - 17.5 µF
2
2
-
10-50805
Capacitor - 20 µF
-
-
2
10-52880
Chip Controller
1
1
1
10-52259
Fan - G2E140
2
2
-
10-50268
Fan - G2E146
-
-
2
10-51335
Fluorescent Display
1
1
1
10-51495
Fluorescent Fixture 20w
1
-
2
10-51517
Fluorescent Fixture 30w
-
1
-
10-50428
Fuse - 6.3a 250V
Slo-Blo
®
1
1
1
06-50481
Gas Strut 60#
2
-
2
06-51087
Gas Strut
90#
-
2
-
06-50012
Hinge - Door Positioning
6
8
12
0
6
-
5
0
053
Hinge - Medium Black
3
4
5
11-52756
Keypad w/shielded cable model (touchpad)
1
1
1
06-50422
Knob - Round Knurled 1 w/tall hub
3
4
5
10-50169
Power
Entry
Module
1
1
1
77-53450
PCB Assembly AC1500 Controller Board
1
1
1
77-53451
PCB Assembly 315 Airfl ow Sensor
1
1
1
06-51371
Plug Dome 0.75 Blk
2
2
2
01-52700
Power
Cord
1
1
1
SPARE PARTS LIST

19
AirClean
®
Sys
® Sys ®
tems is c
ommitted to providing our customer
s with
quality equipment and service after
the sal
e. We, therefor
e, request that you take a moment to fi
ll out the Warranty Registration Car
d so
that we may know your location as well as some of the reasons th
at prompted yo
u to purchase ou
r
product. To activate the limited warranty on yo
ur product
,
please complete the Warranty
Registration
Card attac
hed with
your shipment, and return to AirClean
®
Systems.
® Systems. ®
AirClean
®
Syste
® Syste ®
ms provides a warranty on all parts and fac
tory workmanship. The warranty includes
areas of defective material and workmanship, provided s
uch defect results from normal and proper
use of the equipment.
The warranty for all AirClean
®
Syste
® Syste ®
ms products will expire one year from date of shipment from
AirClean
®
Systems, except the following:
® Systems, except the following: ®
• DrySafe
™
Forensic Evidence Drying Cabinets carry a two-year warranty from date
of shipment.
• CyanoSafe
™
Cyanoacrylate Fumi
ng Chambers
carry a two-year warranty from
date of shi
pment.
This limited warranty covers parts and labo
r,
but not transpor
tation and insurance charges. In the
event of
a warranty clai
m, contact AirClean
®
Systems or the dealer who sold y
® Systems or the dealer who sold y ®
ou the product. If
the cause is
determined to be a manufacturing fault, the dealer o
r AirClean
®
Systems will repair or
replace all defective part
s to restore the unit to
operation. Under no circumstances sh
all AirClean
®
Systems
be liable for indirect
, consequential
, or spe
cial damages of any
kind. This statement may be
altered by a
specifi c published amen
dment. No individual has authorization to alter the provisions of
this warranty policy or its amendments. Lamps and fi lters are not covered by this warranty. Damage
due to accidental breakage is also not covered.
N
OTE: Do not return any materials without authorization from AirClean
®
Systems
® Systems ®
.
Products
returned without prior authori
zation will not be accepted. AirClean
®
Systems
® Systems ®
and its dealers are not
respo
nsible for sh
ipping damage
. T
he recipient must
fi le
claims directly with the freight carrier. If authorization has been received to return this
produc
t, by accepting
this approval, the user assumes all respo
nsibility and liability
for biological and chemical deco
ntamination and clean
si
ng. AirClean
®
Systems reserves
® Systems reserves ®
the right to refuse de
livery of an
y products which do not appear to
have been properly
cleaned and/or decontaminated prior to return. Please see additional
Shipping Cl
ai
ms
on Pa
ge 24.
IMPORTANT
:
Locate Warranty Registration Card. Complete and return to activate the warranty on
the enclosure
.
WARRANTY

20
If a shipment is received with visible damage, be certain to make a notation on the delivering carrier’s
receipt and have their agent confi rm the damage on your receipt. Otherwise, the damage claim may
be refused.
If concealed damage or pilferage is discovered, notify the carrier immediately and retain the entire
shipment intact for inspection. Interstate Commerce Commission rules require that the claim be fi led
with the carrier within 15 days of delivery.
N
OTE: Do not return any materials without authorization from AirClean
®
Systems
® Systems ®
.
Products
returned without prior authori
zation will not be accepted. AirClean
®
Systems
® Systems ®
and its dealers are not
respo
nsible for sh
ipping damage
. T
he recipient must
fi le
claims directly with the freight carrier. If authorization has been received to return this
produc
t, by accepting
this approval, the user assumes all respo
nsibility and liability
for biological and chemical deco
ntamination and clean
si
ng. AirClean
®
Systems reserves
® Systems reserves ®
the right to refuse de
livery of an
y products which do not appear to
have been properly
cleaned and/or decontaminated prior to return.
SHIPPING CLAIMS