Airia ME500XF Manual

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TFP ELIMINATOR
Installation & Operating Instructions for
ME500XF, ME500XC, ME800XF, ME800XC, ME1400XF, ME1400XC, ME1400XCM,
ME2000XC, ME2000XF, ME2500XCR, ME2500XFR, ME4000XF, ME4000XC, ME6000XF,
ME6000XC
Features
High efficiency collection for wet mist
Low power consumption
motors available in various voltages
Durable epoxy powder paint
Low maintenance
Easy to change collectors
Compact design
Optional 3rd stage filters
Applications
Machining centers
Boring mills
Screw Machines
Die casting machines
High speed grinders
Mounting
1. The TFP ELIMINATOR can be suspended from above, attached directly to the top of
the machine or bolted to a support frame. Make sure that the support has adequate
strength. For congested areas, purchase the column mount which will fit into a small
floor space and will place the TFP-ELIMINATOR 7 feet above the floor.
2. To provide access for maintenance, a minimum clearance of 30” (77cm) is required
above the ME500XF, ME800XF, ME1400XF, ME1400XCM, ME2000XF, ME2500XFR,
and ME2500XCR. The minimum clearance above the ME4000XF and ME6000XF is
50” (127 cm).
3. When suspending the smaller units ME500, ME800, ME1400, ME2000XF and
ME2500XC and ME2500XF series units, use the four mounting holes at each top
corner. A chain or cable can be attached to these holes to suspend the unit from
overhead steelwork. When mounting on a support frame, bolt to the frame using the
four holes at the bottom of the ME500XF, ME800XF, ME1400XF, ME2000XF,
ME2500XC and ME2500XF series units and the eight holes at the bottom of the
ME4000XF and ME6000XF units.

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4. Check to make sure that the unit is level. Attach the collection duct to the inlet end of
the TFP ELIMINATOR. When installing with parts washers refer to section 10 for
additional requirements
5. Connect liquid traps/drainage tubes to the drains on the bottom of the unit. For proper
operation traps must be incorporated into the drainage system. (see diagram on page 6
for dimensions). A suitable trap can be made by creating a loop in a flexible plastic tube
providing the dimensions in the diagram are adhered to. As an alternate to the drain
traps, the drain outlet tubes can be immersed in liquid to prevent air from being drawn
into the unit.
6. Provide suitable electrical power to the motor. Test the unit to confirm that the blower is
rotating in the direction indicated by the arrow located on the back above the motor.
7. Fill the traps with liquid if the end of the drainage tubes do not terminate in liquid.
8. Check to make sure that the clamping frame is securely locked in place to prevent by-
pass.
9. The unit is now ready for mist collection.
Additional Requirements for Installation with Parts Washers
For optimum results with Parts Washers, install a “T” or “Y” on the inlet side of the
TFP ELIMINATOR. A manually adjusted damper or blast gate should be installed in the “Y”
or “T” branch as shown in Figure 1.
Figure 1.
Damper
mounted in
branch
“”T” or Y”
TFP Eliminator
Parts
Washer

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Adjusting the Damper to Control the Mist from Parts Washer
1. To find the proper damper setting, start the parts washer
2. Let it achieve normal operating temperature
3. Then, beginning with the damper in the wide open position, close it gradually until the mist
ceases to escape from the parts washer and lock in that position. This will ensure that mist is
collected with the least amount of disturbance to the parts washer.
Preventative Maintenance
Motor
For information on maintaining the motor, refer to the motor installation and maintenance
manual.
Inspection Intervals
The TFP ELIMINATOR can operate for long periods without maintenance. To establish the
maintenance intervals, inspect the unit every 3 weeks until the frequency for required
Maintenance has been established. During this inspection, examine the optional filters (if
installed) for sagging and replace if necessary.
At each inspection
Before Shutting Down
Before shutting the unit down for internal inspection, examine the air being exhausted for
signs of visible mist. If there is no visible mist, the TFP cartridge and optional 3rd stage
filters (if present) will not normally require cleaning or replacement. Check the traps on the
inlet end and center for suction. If there is suction, refill the trap. Check the inlet for
sufficient air flow.
Shutting Down
When shutting down the unit for internal inspection, be sure to follow the lock-out
procedures for your facility. After shutting down, perform the following procedures:
Prefilters
Inspect the pre-filters for damage and plugging. If aluminum mesh filters have been
installed, it is normal for them to darken with use. Check for damage on the frame and
aluminum mesh. Check for plugging. Solid deposition in the pre-filter compartment may
have to be scooped out. Replace or clean the pre-filters as required. Parts Washer
models (XC models) are equipped with grease filters. The grease filters are also installed
in some of the XF models. These are impingement type filters that should be examined for
excessive build up. If necessary, remove them for cleaning and replace them before start
up.

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TFP Cartridges
Inspect the foam collectors for plugging with particulate, tearing, and severe deformation.
Plugged foam can be washed or replaced. When installing foam blocks, it is essential to
locate the aligning hole in the same position in each column of foam. Replace torn foam
blocks. In normal operation each column of foam may be compressed up to 2” from front to
back. This will not affect collection efficiency. If the front face of the foam is discolored, do
not replace as this is normal.
Optional Filters
If no there was no visible mist noticed in the exhaust air prior to shut down, the optional
filters should not need replacing. If there was visible mist noticed and the TFP collector is
in serviceable condition, replace the optional filter. On the square filters, make sure that
the pleats are vertical for proper drainage. Check for gaps at the top of the filter media. If
present, replace the optional filter. Ensure that the gasket is in place and sealing against
the TFP collector cell.
Gaskets
Check the gaskets for tears, deformation and sagging. Re-attach sagging gaskets. Please
note that if replacement gaskets are needed, they are only available from your Nutech Inc.
supplier. The door gaskets are clipped on while the filter stop gaskets are glued onto the
frame with Permabond 102. If gaskets on the optional filter are damaged, replace with air
tight weather stripping
Drain Lines
Check drain lines for plugging. If plugging is suspected, pour liquid into the unit to see if it
emerges from the drain line. If a drain is plugged clear it before putting the unit back into
service.
Annually
TFP Cartridges
Inspect caulking on the TFP cartridge. If the caulking beads are broken, clean off the
affected area and reseal with Loctite Ultra Copper or Ultra Black. Allow caulking to dry for
at least 8 hours.
Blower Wheel & Venturi Ring
Inspect the impeller for cracks. If cracks are present, replace the impeller. Inspect the
circumference of the impeller that goes over the venturi ring for evidence of rubbing.
Replace the impeller if evidence of rubbing is found. Inspect venturi ring for wear due to
rubbing on the impeller and replace if necessary. Ensure bolts are tight. If the blower
compartment is lined with insulation, Inspect it to make sure that it is still attached. If it is
not, order a new parts washer kit which will consist of new foam and cement to attach it to
the inside of the blower compartment.
Wash Down
It is desirable but not essential to wash out the inside of the unit annually. Wipe down the
outside.
Airia Inc.

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Installation & Replacement of TFP Cartridge or Optional 3rd Stage Filter
Disconnect power to unit and follow your lock-out procedure. Be sure to wear protective
gloves when working on the unit.
To replace cartridge or filter, undo the latches and remove the top cover. Release the
clamps holding the cartridge(s) and/or filter(s) in place. Lift out the old cartridge(s) or
filter(s) and replace with new ones. Make sure to orient correctly as indicated by the flow
direction arrows. Tighten the clamp and secure the top cover. Make sure that the optional
filter is placed in position nearest to the blower to avoid premature filter failure.
Filter Alignment (ME4000XF & ME6000XF only)
To ensure a proper seal between the Optional 3rd Stage Filters and TFP Cartridges, line up
the marks located on the cartridge and filter labels. If this is not done, mist may bypass the
filter.
Troubleshooting
Insufficient air flow
1. This can be caused by a worn out 3rd stage filter. Replace filter to restore airflow.
2. Check connecting duct for blockage. Remove any item that could impede flow.
3. Check direction of motor rotation. If the motor is running in reverse, airflow will be
inadequate and the impeller may fail. Rewire the motor to correct the problem.
4. Inspect cartridge for blocked holes. If holes are blocked, clean or replace the media or
install a new TFP cartridge.
Visible Emissions
1. Failure to adhere to trap dimensions or filling the trap before startup will eventually lead
to visible emissions. Check trap dimensions and make sure that it is full of liquid.
2. It is most often caused by a worn out optional 3rd stage filter. Replace filter if worn out.
3. In systems collecting from grinders or high speed machines generating smoke, it could
be caused either by a worn out filter or a clogged TFP cartridge. Replace the
appropriate items.

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*Centre
drain
Prefilter
drain
Fill trap before
starting unit.
This drain does
not require a trap.
DO NOT connect
to other drain.
MOTOR
INLET
Fill trap before
starting unit .
Drain Trap Information
Models A B C D
ME500XC, ME500XF 12” 8” 4” 3”
ME800XC, ME800XF 14” 12” 4” 3”
ME1400XC, ME1400XCM, ME1400XF 14” 12” 4” 3”
ME2000XC, ME2000XF 14” 12” 4” 3”
ME2500XC, ME2500XCS, ME2500XF 14” 12” 4” 3”
*ME4000XC, ME4000XF 20” 16” 4” 3”
*ME6000XC, ME6000XF 20” 16” 4” 3”
*The ME4000XF has two centre drains and the ME6000XF has three centre drains. It is
only necessary to use one centre drain on each unit. Choose the most convenient one and
leave the other capped.
IMPORTANT:
For the liquid to drain from your TFP-Eliminator it is necessary to connect the drainage
system as shown in this drawing.
ALTERNATIVE TO TRAP:
If the drain lines can be terminated below the surface of the liquid in a collection tank, this will
create an effective trap and the trap as shown in the above illustration will not be required.
Blower
drain

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Specifications
ME 500XF ME 800XF ME 1400XF ME 2000XF ME 2500XF
FLOW CAPACITY 500 CFM 800 CFM 1400 CFM 2000 CFM 2500 CFM
LENGTH 59" ( 150 cm) 65" (165 cm) 65.375" (166 cm) 75" (190 cm) 77" (196 cm)
HEIGHT 24" (61 cm) 24" (61 cm) 24" (61 cm) 24" (61cm) 24" (61 cm)
WIDTH 15" (39 cm) 23.25" (59 cm) 23.25" (59 cm) 28" (71cm) 28" (71 cm)
INLET 7" (18 cm) 9" (28cm) 10" (28cm) 14" (36 cm) 14" (36cm)
MOTOR 3/4 H.P. 1.5 H.P. 3 H.P. 3 H.P. 5 H.P.
SOUND LEVEL 69 db@ 10' 71 db @ 10' 72 db @ 10' 72 db @ 10' 74 db @ 10'
WEIGHT 195 Lb (88 kg) 225 Lb (102 kg) 235 Lb (107 kg) 300 Lb (136 kg) 330 Lb (150 kg)
TFPCELLS 1 1 1 2 2
PREFILTERS 2 2 2 2 2
ME 500XC ME 800XC ME 1400XC ME1400XCM ME 2000XC ME 2500XC
FLOW CAPACITY 500 CFM 800 CFM 1400 CFM 1400 CFM 2000 CFM 2500 CFM
LENGTH 48” (122 cm) 58” (147 cm) 59” (150 cm) 59” (150 cm) 58” (147 cm) 59” (150 cm)
HEIGHT 24" (61 cm) 24" (61 cm) 24" (61 cm) 24" (61 cm) 24" (61cm) 24" (61 cm)
WIDTH 15" (39 cm) 23.25" (59 cm) 23.25" (59 cm) 23.25" (59 cm) 28" (71cm) 28" (71 cm)
INLET 7" (18 cm) 9" (28cm) 10" (28cm) 10" (28cm) 14" (36 cm) 14" (36cm)
MOTOR 3/4 H.P. 1.5 H.P. 3 H.P. 3 H.P. 3 H.P. 5 H.P.
SOUND LEVEL 69 db@ 10' 71 db @ 10' 72 db @ 10' 72 db @ 10' 72 db @ 10' 74 db @ 10'
WEIGHT 175 Lb (79 kg) 200 Lbs (91 kg) 210 Lb (95 kg) 255 Lb (116 kg) 270 Lb (122 kg) 310 Lb (141 kg)
TFPCELLS 1 1 1 1 2 2
PREFILTERS 1 1 1 1 1 1

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Specifications
ME4000XF ME6000XF
FLOW CAPACITY 4000 CFM 6000 CFM
LENGTH 86-1/2” (220 cm) 93” (236 cm)
HEIGHT 26-3/4” (68 cm) 27-5/8” (70 cm)
WIDTH 48-1/4” (123 cm) 67” (170 cm)
INLET 18” (46 cm) 24” (315 cm)
MOTOR 10 H.P. 15 H.P.
SOUND LEVEL 79 db @ 10' 83 db @ 10'
WEIGHT 950 LBS (432 kg) 1500 LBS (682)
TFPCELLS 2 3
PREFILTERS 4 6
Replacement Part Numbers
ME 500XF ME 500XC ME800XF ME800XC ME1400XF ME1400XC,XCM
Door Seal 13-112 13-112 13-112 13-112 13-112 13-138
Partition Seal 13-137 13-137 13-137 13-137 13-137 13-137
Impeller 40-113 40-105 40-105 40-105 40-109 40-109
Venturi Ring 40-114 40-114 40-104 40-104 40-111 40-111
Blower Grille 61-666-10 61-666-10 61-800-17 61-800-17 61-800-17 61-800-17
Door Latch 91-108 91-108 91-108 91-108 91-108 91-108
Prefilters *65-221 65-343 65-216 65-341 65-216 65-341
TFP-Cartridge 53-500X 53-500X 53-800XF 53-800XF 53-1402XF 53-1402XF
Motor – 110/220v 1 phase 23-229 23-280 Not available Not available Not available Not available
Motor – 220/460 3 phase 23-293 23-293 23-283 23-283 23-285 23-285
Motor – 575v 3 phase 23-295 23-295 23-281 23-281 23-288 23-288
*Note: For applications with heavy particulate loading the prefilters for the XC models are recommended in the XF models.

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Replacement Part Numbers
ME 2000XF ME2000XC ME 2500XCR/XFR ME 2500XCS/XFS
Door Seal 13-112 13-112 13-112 13-112
Partition Seal 13-137 13-137 13-137 13-137
Impeller 40-109 40-109 40-125 40-23
Venturi Ring 40-111 40-111 40-112 40-124
Blower Grille 61-2501-13 61-2501-13 61-2501-13 61-2501-13
Door Latch 91-108 91-108 91-108 91-108
Prefilter * 65-223 65-342 65-342 65-223
TFP-Cartridge 53-2000XF 53-2000XF 53-2000XF 53-2000XF
Motor – 220/460 3 phase 23-285 23-285 23-291 23-291
Motor – 575v 3 phase 23-288 23-288 23-289 23-289
ME4000XF ME6000XF
Door Seal 13-112 13-112
Partition Seal 13-137 13-137
Impeller kit with venturi ring 40-115 40-118
Blower Grille inquire inquire
Door Latch 91-123 91-123
Prefilter * 165-216 or 65-341 265-216 or 65-341
TFP-Cartridge 53-1402XF 53-1402XF
Motor – 110/220v 1 phase N/A N/A
Motor – 220/460 3 phase 23-303 23-298
Motor – 575v 3 phase 23-296 23-297
*Note: For applications with heavy particulate loading the prefilters for the XC models are recommended in the XF models.
1Standard prefilters supplied are 4 aluminum mesh filters stock code 65-216.
If ordered with impinger style prefilters they are supplied with 2 prefilters stock code 65-341
2Standard prefilters supplied are 6 aluminum mesh prefilters stock code 65-216.
If ordered with impinger style prefilters they are supplied with 3 prefilters stock code 65-341
W

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TFP ELIMINATOR® Warranty
Nutech Energy Systems Inc. (Nutech®) warrants to the purchaser of the TFP-Eliminator® models and
accessories referred to below, to be free of manufacturing defects.
This Warranty is personal to Nutech and is in effect from the date of the original purchase for a period of two
years with the following exceptions:
•Prefilters, TFP cells and optional 3rd stage filters are consumable items and are only warranted to be free
of manufacturing defects at the time of purchase.
•The motor is warranted by the motor manufacturer and may vary with the manufacturer. In general, it is
warranted for two years.
Damage resulting from all other causes, including but not limited to: lighting, hurricane, tornado, earthquake
or any other acts of God; improper installation, modification, alteration or misuse of the TFP-Eliminator or its
operation in a manner contrary to the instructions accompanying the unit at the time of sale; accidental or
intentional damage, neglect, improper care, or other failure by the owner to provide reasonable and
necessary maintenance of the product; any attempt at repair by an unqualified person or not in accordance
with this warranty; or any other causes beyond the control of NUTECH, are excluded from this warranty.
If you feel that the TFP-Eliminator you purchased is not free from manufacturing defects, please contact
NUTECH ENERGY SYSTEMS INC., 511 McCormick Blvd., London, Ontario N5W 4C8, 519-457-1904 or fax
519-457-1676.
Nutech® reserves the right to replace the entire unit or to refund the original purchase price in lieu of repair.
NUTECH® MAKES NO EXPRESS WARRANTIES EXCEPT FOR THOSE THAT ARE SET FORTH HEREIN
AND SHALL NOT BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES
WITH RESPECT TO TFP-ELIMINATOR® COVERED BY THIS WARRANTY. NUTECH’S COMPLETE
LIABILITY AND THE OWNER’S EXCLUSIVE REMEDY BEING LIMITED TO REPAIR OR REPLACEMENT
ON THE TERMS STATED HEREIN. ANY IMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO
THE IMPLIED WARRANTY OF MERCHANTABILITY AND OF FITNESS FOR ANY PARTICULAR
PURPOSE, ARE EXPRESSLY EXCLUDED.
NO PERSON IS AUTHORIZED TO CHANGE THE WARRANTY IN ANY WAY OR GRANT ANY OTHER
WARRANTY UNLESS SUCH CHANGES ARE MADE IN WRITING AND SIGNED BY AN OFFICER OF
NUTECH®.
MODEL NUMBER ___________________________________________________________
UNIT SERIAL NUMBER: ________________________________________________________
INSTALLED BY: ______________________________________________________________
DATE: _______________________________________________________________________
Contact Information
Nutech Brands Inc.
Industrial Products Division Phone: [phone]
511 McCormick Blvd Fax: [phone]
London, Ontario, Canada email: [email protected]
Airia Brands Inc.
Airia
Airia
Airia Group of Company's Inc.
AIRIA®
AIRIA
AIRIA®
Airia Brands Inc.
AIRIA®
Airia Inc.