Airoptic GasEye User manual

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GasEye Cross Duct SG and MG
Manufacturer
:
Airoptic Sp. z
o.o.
Address:
Telephone number:
E-mail address:
Web ad
d
ress:
Ul. Rubiez 46B, 61-612 Poznan, Poland
[phone]
[email protected]
www.airoptic.pl
Product Information:
Application:
Brand name:
Gas analyzer
In-situ analyzer
GasEye
Cross D
uct
SG
and MG

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Table of Contents
INTRODUCTION ..................................................................................................................................... 9
GENERAL INFORMATION ...................................................................................................................... 9
WARRANTY CONDITIONS ...................................................................................................................... 9
DELIVERY INFORMATION ...................................................................................................................... 9
CALIBRATION INFORMATION ................................................................................................................ 9
GENERAL INFORMATION ABOUT THE ANALYZER ................................................................................ 10
INTRODUCTION ................................................................................................................................... 10
TYPES OF APPLICATIONS ..................................................................................................................... 10
ANALYZER ARRANGEMENT ................................................................................................................. 11
GASEYE CROSS DUCT SG MECHANICAL ASSEMBLY .............................................................................. 11
GASEYE CROSS DUCT MULTI GAS (MG) MECHANICAL ASSEMBLY ....................................................... 13
FUNCTIONAL DESCRIPTION ................................................................................................................. 15
PRINCIPLE OF OPERATION .................................................................................................................. 15
TECHNICAL DATA ................................................................................................................................ 15
DESIGN, ENCLOSURE ........................................................................................................................... 15
ELECTRICAL CHARACTERISTICS ............................................................................................................ 17
DYNAMIC PERFORMANCE ................................................................................................................... 17
ELECTRIC INPUTS AND OUTPUTS ......................................................................................................... 17
CUSTOMER INTERFACE ....................................................................................................................... 18
CLIMATIC CONDITIONS ....................................................................................................................... 18
PURGING ............................................................................................................................................ 18
PACKAGING ........................................................................................................................................ 19
CALIBRATION AND CALIBRATION CERTIFICATE ................................................................................... 20
INSTALLATION..................................................................................................................................... 22
SAFETY INFORMATION ........................................................................................................................ 22
MOUNTING ......................................................................................................................................... 23
MOUNTING CONDITIONS .................................................................................................................... 23
PREPARATIONS ................................................................................................................................... 23
OPTICAL PATH LENGTH DETERMINATION ........................................................................................... 24
PURGING TUBES.................................................................................................................................. 25
FLANGE INSTALLATION (3° OR 1° WEDGE WINDOW STANDARD VERSION) ......................................... 26
FLANGE INSTALLATION (1° WEDGE WINDOW EASY-TO-CLEAN VERSION “ETC”) ................................. 28
ALIGNMENT OF GASEYE CROSS DUCT ................................................................................................. 31
ALIGNMENT KIT .................................................................................................................................. 31
ALIGNMENT PROCEDURE .................................................................................................................... 33
SENSOR MOUNTING ........................................................................................................................... 39
HOUSING LID OPENING ....................................................................................................................... 42
ELECTRICAL INSTALLATION ................................................................................................................. 45
ELECTRICAL CONNECTIONS ................................................................................................................. 45
GASEYE CROSS DUCT SINGLE GAS ....................................................................................................... 46
GASEYE CROSS DUCT MULTI GAS ........................................................................................................ 47
GASEYE CROSS DUCT MULTI GAS MULTI POINT .................................................................................. 48
CENTRAL UNIT – ELECTRICAL TERMINALS ........................................................................................... 48
POWER SUPPLY ................................................................................................................................... 52
ANALOG OUTPUTS AND INPUTS ......................................................................................................... 53
ACTIVE ANALOG OUTPUTS .................................................................................................................. 55
PASSIVE ANALOG OUTPUTS ................................................................................................................ 56
ACTIVE ANALOG INPUTS ..................................................................................................................... 57
PASSIVE ANALOG INPUTS ................................................................................................................... 58
DOUT .................................................................................................................................................. 59
DIN...................................................................................................................................................... 60
RTD ..................................................................................................................................................... 61
LOOP (HYBRID) CABLE CONNECTION .................................................................................................. 64
RECEIVER UNIT – LOOP CABLE INSTALLATION INSTRUCTION: ............................................................. 65
CENTRAL UNIT – LOOP CABLE INSTALLATION INSTRUCTION: .............................................................. 71

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CUSTOMER CABLE CONNECTION ......................................................................................................... 73
CUSTOMER CABLE INSTALLATION INSTRUCTION: ............................................................................... 73
ETHERNET CONNECTION ..................................................................................................................... 77
ETHERNET CABLE INSTALLATION INSTRUCTION: ................................................................................. 78
ETHERNET CABLE INSTALLATION INSTRUCTION (ATEX VERSION): ....................................................... 79
INDUSTRIAL PROTOCOLS CONNECTION .............................................................................................. 81
MODBUS RTU (RS485) ......................................................................................................................... 81
MODBUS TCP .................................................................................................................................... 117
PROFINET .......................................................................................................................................... 117
ADD-ON MODULE ............................................................................................................................. 117
STARTUP PROCEDURE ....................................................................................................................... 121
HMI – FRONT PANEL DISPLAY ........................................................................................................... 122
OVERVIEW ........................................................................................................................................ 122
MENU ............................................................................................................................................... 123
SETTINGS .......................................................................................................................................... 124
DIAGNOSTIC ...................................................................................................................................... 125
MEASUREMENTS ............................................................................................................................... 126
ANALOG INPUT ................................................................................................................................. 129
ANALOG OUTPUT .............................................................................................................................. 130
SIGNALS ............................................................................................................................................ 131
BUTTONS .......................................................................................................................................... 131
EDITING PARAMETERS ...................................................................................................................... 132
EDITING NETWORK SETTINGS ........................................................................................................... 134
EDITING AIN/AOUT SCALING ............................................................................................................. 135
WEBSERVER APPLICATION ................................................................................................................ 137
ESTABLISHING COMMUNICATION WITH THE INSTRUMENT .............................................................. 137
USER ACCESS LEVEL ........................................................................................................................... 141
MEASUREMENT TAB ......................................................................................................................... 143
SHOW TABLE ..................................................................................................................................... 144
SHOW GRID ....................................................................................................................................... 145
SHOW PLOT ...................................................................................................................................... 146
SETTINGS .......................................................................................................................................... 147
MEASUREMENT GROUPS .................................................................................................................. 148
8.3.3.1. MP1 -> PROCESS ...................................................................................................................... 148
8.3.3.2. MP1 -> CONCENTRATION ......................................................................................................... 149
8.3.3.3. MP1 -> LASER ........................................................................................................................... 149
8.3.3.4. TEC -> TEC0 .............................................................................................................................. 150
8.3.3.5. TEC -> TEC1 .............................................................................................................................. 150
8.3.3.6. TEC -> TEC2 .............................................................................................................................. 151
8.3.3.7. TEC -> TEC3 .............................................................................................................................. 151
8.3.3.8. SYSTEM -> SYSTEM ................................................................................................................... 152
8.3.3.9. IO -> AOUT (ANALOG OUTPUT MEASUREMENT) ...................................................................... 152
8.3.3.10. IO -> AIN (ANALOG INPUT MEASUREMENT) ............................................................................. 153
8.3.3.11. IO -> DIGITALINOUT ................................................................................................................. 154
PARAMETERS TAB ............................................................................................................................. 156
PARAMETER GROUPS ........................................................................................................................ 158
8.4.1.1. MP1 -> PROCESS (PROCESS ENVIRONMENT CONFIGURATION) ................................................ 158
8.4.1.2. MP1 -> GAS101 ........................................................................................................................ 160
8.4.1.3. MP1 -> GAS102 ........................................................................................................................ 161
8.4.1.4. MP1 -> GAS103 ........................................................................................................................ 162
8.4.1.5. MP1 -> GAS104 ........................................................................................................................ 163
8.4.1.6. MP1 -> GAS105 ........................................................................................................................ 164
8.4.1.7. MP1 -> GAS106 ........................................................................................................................ 165
8.4.1.8. MP1 -> GAS107 ........................................................................................................................ 166
8.4.1.9. MP1 -> GAS108 ........................................................................................................................ 167
8.4.1.10. MP1 -> TEMP ........................................................................................................................... 168
8.4.1.11. IO -> DOUT (DIGITAL OUTPUT OPERATING MODE CONFIGURATION) ...................................... 169

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8.4.1.12. IO -> AOUT (ANALOG OUTPUT CONFIGURATION) .................................................................... 171
8.4.1.13. IO -> AIN (ANALOG INPUT CONFIGURATION) ........................................................................... 175
8.4.1.14. IO -> RTD (RESISTANCE TEMPERATURE SENSOR CONFIGURATION) ......................................... 177
8.4.1.15. IO -> AMB_PRESS (AMBIENT PRESSURE SENSOR CONFIGURATION) ........................................ 178
8.4.1.16. NETWORK -> NET (SERVICE ETHERNET PORT CONFIGURATION) .............................................. 179
8.4.1.17. NETWORK -> MODBUSRTU (MODBUS SLAVE TRANSMISSION CONFIGURATION) .................... 180
8.4.1.18. NETWORK -> DATARANGE ....................................................................................................... 181
8.4.1.19. SYSTEM -> RTC (REAL TIME CLOCK CONFIGURATION) .............................................................. 183
8.4.1.20. SYSTEM -> HMI (HUMAN-MACHINE INTERFACE CONFIGURATION) .......................................... 183
8.4.1.21. SYSTEM -> ALARM ................................................................................................................... 184
SETTINGS TAB ................................................................................................................................... 189
TABLE 54. SETTINGS WINDOW FUNCTIONALITIES. ..................................................................................... 189
FACTORY CONFIG TAB ....................................................................................................................... 191
ABOUT TAB ....................................................................................................................................... 191
PURGING (NON-ATEX) ...................................................................................................................... 192
HOUSING PURGING (OPTIONAL) ....................................................................................................... 193
SINGLE GAS ....................................................................................................................................... 193
MULTI GAS ........................................................................................................................................ 194
TUBE AND PROCESS PURGING .......................................................................................................... 198
ATEX (ZONE 1 AND 21 PURGING SYSTEM INSTALLATION) ................................................................. 201
BASIC REQUIREMENTS AND SAFE USE .............................................................................................. 201
ATEX MARKING ................................................................................................................................. 203
SPECIAL CONDITIONS FOR SAFE USE ................................................................................................. 203
OVERVIEW OF ZONE 1 AND 21 PURGING SYSTEM FOR GASEYE CROSS DUCT SINGLE GAS ................ 204
OVERVIEW OF ZONE 1 AND 21 PURGING SYSTEM FOR GASEYE CROSS DUCT MULTI GAS ................. 206
TECHNICAL PARAMETERS.................................................................................................................. 208
ZONE 1/21 PURGING SYSTEM ........................................................................................................... 209
ZONE 1 AND 21 PURGING SYSTEM INSTALLATION WITH GASEYE CROSS DUCT SINGLE GAS.............. 209
ZONE 1 AND 21 PURGING SYSTEM INSTALLATION WITH GASEYE CROSS DUCT MULTI GAS .............. 216
DIFFERENCES BETWEEN SINGLE GAS AND MULTI GAS SYSTEMS .............................................. 221
ZONE 1 AND 21 PURGING SYSTEM ENCLOSURES MOUNTING .................................................. 222
ZONE 1 AND 21 PURGING SYSTEM ADJUSTMENT POSSIBILITIES .............................................. 224
SYSTEM PRESSURIZATION FAILURE ALARM ............................................................................. 225
SYSTEM ELECTRICAL CONNECTIONS - INTRINSIC SAFETY WARNINGS ....................................... 226
SYSTEM CONSERVATION FOR ZONE 1 AND 21 ......................................................................... 227
CONTACT INFORMATION ......................................................................................................... 227
IECEX (ZONE 2 AND 22 PURGING SYSTEM INSTALLATION) ................................................................ 228
BASIC REQUIREMENTS AND SAFE USE .............................................................................................. 228
IECEX MARKING ................................................................................................................................ 230
SPECIAL CONDITIONS FOR SAFE USE ................................................................................................. 230
OVERVIEW OF ZONE 2 AND 22 PURGING SYSTEM FOR GASEYE CROSS DUCT SINGLE GAS ................ 231
OVERVIEW OF ZONE 2 AND 22 PURGING SYSTEM OF GASEYE CROSS DUCT MULTI GAS ................... 234
TECHNICAL PARAMETERS.................................................................................................................. 236
ZONE 2 AND 22 PURGING SYSTEM INSTALLATION WITH GASEYE CROSS-DUCT SINGLE GAS ............. 237
ZONE 2 AND 22 PURGING SYSTEM INSTALLATION WITH GASEYE CROSS-DUCT MULTI GAS .............. 240
DIFFERENCES BETWEEN SINGLE GAS AND MULTI GAS SYSTEMS ....................................................... 243
ZONE 2 AND 22 PURGING SYSTEM ENCLOSURES MOUNTING .................................................. 243
ZONE 2 AND 22 PURGING SYSTEM ADJUSTMENT POSSIBILITIES .............................................. 246
SYSTEM PRESSURIZATION FAILURE ALARM ............................................................................. 247
SYSTEM ELECTRICAL CONNECTIONS - INTRINSIC SAFETY WARNINGS ....................................... 248
SYSTEM CONSERVATION FOR ZONE 2 AND 22 ......................................................................... 249
TROUBLESHOOTING .......................................................................................................................... 250
APPENDIX 1. PARAMETERS LIST. ................................................................................................................ 251
APPENDIX 2. MEASUREMENTS LIST ............................................................................................................ 254

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Introduction
General information
This manual relates to an instrument that was manufactured with high attention to
detail in controlled conditions. By following the description provided in this document
our product will work safely and perform the intended measurements properly.
Warranty conditions
Our company guarantees a 12-month warranty period for the GasEye Cross Duct
instrument. This period becomes valid upon delivery of the instrument and will be
granted only if the product is installed, operated and maintained according to the
information provided in this manual.
Delivery information
The respective scope of delivery is listed on the shipping documents – enclosed with
the delivery – in accordance with the valid sales contract. When opening the
packaging, please observe the corresponding information on the packaging material.
Check the delivery for completeness and overall condition. In particular, you should
compare the Order No. on the rating plates with the ordering data. If possible, please
retain the packaging material, since you can use it again in case of return deliveries.
Calibration information
The GasEye Cross Duct system is factory calibrated using certified gas mixtures. The
instrument utilizes an internal in-line reference gas cell for real time verification of the
calibration status or a process gas normally present in the process gas stream. Thus,
we can assure long term stability an accuracy of the system and there is no need for
calibration of the system in field as long as the system status is operational.

General information about the analyzer
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General information about the analyzer
Introduction
The laser based GasEye Cross Duct spectrometer is a versatile analyzing tool for
industrial process applications. It can be configured to operate in the near-infrared
(NIR), mid-infrared (MIR) and infrared (IR) wavelength range thereby covering the
majority of all gases of interest in the industrial process monitoring.
Figure 1. Typical setup of the GasEye Cross Duct SG spectrometer.
Types of applications
GasEye Cross Duct SG instrument was designed and is used in many specified
applications, in industries such as:
 Power industry – monitoring of the combustion process
 Wood board production – operator safety, emission
 Chemical industry
 Cement industry
 Steel industry