Airoptic GasEye Extractive User manual

Introduction
GasEye Extractive
User manual, 05/2021
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Introduction
GasEye Extractive
User manual, 05/2021
3
GasEye Extractive
Product information:
Application:
Brand name:
Gas analyzer
Extractive analyzer
GasEye Extractive
GasEye Extractive Ex1
GasEye Extractive Ex1 ET
Manufacturer:
Airoptic Sp. z o.o.
Adress:
Phone number:
E-mail adress:
Web adress:
ul. Rubiez 46B, 61-612 Poznan, Poland
[phone]
[email protected]
www.airoptic.pl

Introduction
GasEye Extractive
User manual, 05/2021
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Table of Contents
INTRODUCTION................................................................................................................................... 12
GENERAL INFORMATION..................................................................................................................... 12
WARRANTY CONDITIONS .................................................................................................................... 12
DELIVERY INFORMATION .................................................................................................................... 12
ANALYZER DESCRIPTION ..................................................................................................................... 12
CALIBRATION INFORMATION.............................................................................................................. 12
OPERATING PRINCIPLE ........................................................................................................................ 13
INFLUENCES ON THE MEASUREMENT ................................................................................................. 14
GASEYE EXTRACTIVE – GENERAL PURPOSE ......................................................................................... 15
BASIC REQUIREMENTS AND SAFE USE................................................................................................. 15
TECHNICAL SPECIFICATION.................................................................................................................. 16
COMPONENTS SPECIFICATION AND WIRING DIAGRAM ...................................................................... 19
GASEYE EXTRACTIVE EX1 – HAZARDOUS AREAS.................................................................................. 21
ATEX MARKING................................................................................................................................... 21
BASIC REQUIREMENTS AND SAFE USE................................................................................................. 23
TECHNICAL SPECIFICATION.................................................................................................................. 25
COMPONENTS SPECIFICATION AND WIRING DIAGRAM ...................................................................... 28
GASEYE EXTRACTIVE EX1 ET – HAZARDOUS AREAS, EXTENDED TEMPERATURE RANGE ...................... 31
ATEX MARKING................................................................................................................................... 31
BASIC REQUIREMENTS AND SAFE USE................................................................................................. 33
TECHNICAL SPECIFICATION.................................................................................................................. 35
COMPONENTS SPECIFICATION AND WIRING DIAGRAM ...................................................................... 38
INSTALLATION AND OPERATION OF THE ANALYZER............................................................................ 42
SAFETY INFORMATION........................................................................................................................ 42
GASEYE EXTRACTIVE AND GASEYE EXTRACTIVE EX1 UNPACKING INSTRUCTION................................. 43
DESCRIPTION OF THE HOST CONNECTIONS......................................................................................... 47
6.3.1.ELECTRICAL TERMINALS ...................................................................................................................... 50
ANALOG OUTPUTS AND INPUTS ......................................................................................................... 52
6.4.1.ACTIVE ANALOG OUTPUTS.................................................................................................................. 54
6.4.2.PASSIVE ANALOG OUTPUTS ................................................................................................................ 55
6.4.3.ACTIVE ANALOG INPUTS ..................................................................................................................... 56
6.4.4.PASSIVE ANALOG INPUTS.................................................................................................................... 57
6.4.5.DOUT .................................................................................................................................................. 58
6.4.6.DIN...................................................................................................................................................... 59
6.4.7.RTD ..................................................................................................................................................... 60
ANALYZER START-UP PROCEDURE ...................................................................................................... 63
VACUUM PUMP STOP SIGNAL AND RESET .......................................................................................... 64
INDUSTRIAL PROTOCOLS CONNECTION .............................................................................................. 66
MODBUS RTU (RS485)......................................................................................................................... 66
MODBUS TCP .................................................................................................................................... 102
PROFINET .......................................................................................................................................... 102
ADD-ON MODULE ............................................................................................................................. 102
STARTUP PROCEDURE ....................................................................................................................... 107
HMI – FRONT PANEL DISPLAY ........................................................................................................... 108
OVERVIEW ........................................................................................................................................ 108
MENU ............................................................................................................................................... 109
9.2.1.SETTINGS .......................................................................................................................................... 110
9.2.2.DIAGNOSTIC...................................................................................................................................... 111
9.2.3.MEASUREMENTS............................................................................................................................... 112
9.2.4.ANALOG INPUT ................................................................................................................................. 115
9.2.5.ANALOG OUTPUT.............................................................................................................................. 116
SIGNALS ............................................................................................................................................ 117
BUTTONS .......................................................................................................................................... 117
EDITING PARAMETERS ...................................................................................................................... 118
EDITING NETWORK SETTINGS ........................................................................................................... 120
EDITING AIN/AOUT SCALING............................................................................................................. 120

Introduction
GasEye Extractive
User manual, 05/2021
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WEBSERVER APPLICATION ................................................................................................................ 123
ESTABLISHING COMMUNICATIOON WITH THE INSTRUMENT ........................................................... 123
USER ACCESS LEVEL........................................................................................................................... 127
MEASUREMENT TAB ......................................................................................................................... 127
10.3.1. SHOW TABLE............................................................................................................................ 128
10.3.2. SHOW GRID ............................................................................................................................. 129
10.3.3. SHOW PLOT ............................................................................................................................. 130
SETTINGS .......................................................................................................................................... 134
MEASUREMENT GROUPS .................................................................................................................. 134
10.5.1. MP1 -> PROCESS ...................................................................................................................... 134
10.5.2. MP1 -> CONCENTRATION......................................................................................................... 135
10.5.3. MP1 -> LASER........................................................................................................................... 135
10.5.4. TEC -> TEC0 .............................................................................................................................. 136
10.5.5. TEC -> TEC1 .............................................................................................................................. 136
10.5.6. TEC -> TEC2 .............................................................................................................................. 137
10.5.7. TEC -> TEC3 .............................................................................................................................. 137
10.5.8. SYSTEM -> SYSTEM .................................................................................................................. 138
10.5.9. IO -> AOUT (ANALOG OUTPUT MEASUREMENT)...................................................................... 138
10.5.10. IO -> AIN (ANALOG INPUT MEASUREMENT)............................................................................. 139
10.5.11. IO -> DIGITALINOUT ................................................................................................................. 140
PARAMETERS TAB............................................................................................................................. 140
10.6.1. PARAMETER GROUPS .............................................................................................................. 142
10.6.2. MP1 -> PROCESS (PROCESS ENVIRONMENT CONFIGURATION)................................................ 142
10.6.3. MP1 -> GAS101 ........................................................................................................................ 144
10.6.4. MP1 -> GAS102 ........................................................................................................................ 145
10.6.5. MP1 -> GAS103 ........................................................................................................................ 146
10.6.6. MP1 -> GAS104 ........................................................................................................................ 147
10.6.7. MP1 -> GAS106 ........................................................................................................................ 148
10.6.8. MP1 -> GAS106 ........................................................................................................................ 149
10.6.9. MP1 -> GAS107 ........................................................................................................................ 150
10.6.10. MP1 -> GAS108 ........................................................................................................................ 151
10.6.11. MP1 -> TEMP ........................................................................................................................... 152
10.6.12. IO -> DOUT (DIGITAL OUTPUT OPERATING MODE CONFIGURATION) ...................................... 153
10.6.13. IO - > AOUT (ANALOG OUTPUT CONFIGURATION) ................................................................... 155
10.6.14. IO -> AIN (ANALOG INPUT CONFIGURATION)........................................................................... 159
10.6.15. IO -> RTD (RESISTANCE TEMPERATURE SENSOR CONFIGURATION) ......................................... 162
10.6.16. IO -> AMB_PRESS (AMBIENT PRESSURE SENSOR CONFIGURATION) ........................................ 162
10.6.17. NETWORK -> NET (SERVICE ETHERNET PORT CONFIGURATION) .............................................. 163
10.6.18. NETWORK -> MODBUSRTU (MODBUS SLAVE TRANSMISSION CONFIGURATION) .................... 164
10.6.19. NETWORK -> DATARANGE ....................................................................................................... 165
10.6.20. SYSTEM -> RTC (REAL TIME CLOCK CONFIGURATION) .............................................................. 167
10.6.21. SYSTEM -> HMI (HUMAN-MACHINE INTERFACE CONFIGURATION).......................................... 168
10.6.22. SYSTEM -> ALARM ................................................................................................................... 169
SETTINGS TAB ................................................................................................................................... 173
FACTOR CONFIG TAB......................................................................................................................... 175
ABOUT TAB ....................................................................................................................................... 175
ATEX ZONE 1/21................................................................................................................................ 176
BASIC REQUIREMENTS AND SAFE USE .............................................................................................. 176
OVERVIEW OF THE 1/21 ZONE PURGING SYSTEM FOR THE GASEYE EXTRACTIVE SYSTEM ................ 178
INSTALLATION OF PURGE SYSTEM FOR ZONE 1/21 OF THE GASEYE EXTRACTIVE ANALYZER............. 180
11.3.1. MANIFOLD INSTALLATION ....................................................................................................... 180
11.3.2. VENT INSTALLATION ................................................................................................................ 183
11.3.3. POWER SUPPLY INSTALLATION................................................................................................ 185
FIRST START OF THE PURGE SYSTEM................................................................................................. 194
ZONE 1 AND 21 PURGING SYSTEM ENCLOSURES MOUNTING ........................................................... 196
ZONE 1/21 PURGING SYSTEM ADJUSTMENT POSSIBILITIES .............................................................. 197
SYSTEM PRESSURIZATION FAILURE ALARM ...................................................................................... 198

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GasEye Extractive
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SYSTEM ELECTRICAL CONNECTIONS – INTRINSIC SAFTY WARNINGS ................................................. 199
CONNECTION AND CONFIGURATION OF THE PT100 TEMPERATURE SENSOR (OPTIONAL) ................ 200
SYSTEM CONSERVATION FOR ZONE 1 AND 21 ......................................................................... 201
CONTACT INFORMATION ......................................................................................................... 201
APPENDIX 1. AVARAGE LIFE OF THE MAIN COMPONENTS OF THE ANALYZER. ........................................... 202
APPENDIX 2. PARAMETERS LIST. ................................................................................................................ 203
APPENDIX 3. MEASUREMENTS LIST............................................................................................................ 206

Introduction
GasEye Extractive
User manual, 05/2021
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Table of Figures
Figure 1 Schematic diagram of wavelength scanning process ........................................................... 13
Figure 2 GasEye Extractive nameplate............................................................................................... 16
Figure 3 Diagram of GasEye Extractive analyzer with dimensions .................................................... 18
Figure 4 GasEye Extractive - outside view.......................................................................................... 19
Figure 5 GasEye Extractive - bottom panel......................................................................................... 20
Figure 6 GasEye Extractive Ex1 nameplate........................................................................................ 25
Figure 7. Diagram of GasEye Extractive Ex1 analyzer with dimensions ............................................ 27
Figure 8 GasEye extractive Ex1 - outside view................................................................................... 28
Figure 9 GasEye Extractive Ex1 - bottom panel ................................................................................. 29
Figure 10 Schematic diagram of GasEye Extractive Ex1 ................................................................... 29
Figure 11 GasEye Extractive Ex1 ET nameplate ................................................................................ 35
Figure 12 Diagram of GasEye Extractive Ex1 ET analyzer with dimensions...................................... 37
Figure 13 GasEye Extractive Ex1 ET - outside view........................................................................... 38
Figure 14 GasEye Extractive Ex1 ET - bottom panel.......................................................................... 38
Figure 15 GasEye Extractive Ex1 ET - inside view ............................................................................. 39
Figure 16 GasEye Extractive Ex1 ET - wiring diagram ....................................................................... 40
Figure 17. View after opening the carton. ........................................................................................... 43
Figure 18. Closed document bay. ....................................................................................................... 44
Figure 19. Document bay. ................................................................................................................... 45
Figure 20. View after removing the top cover of styrofoam................................................................. 46
Figure 21. Electronics interface – illustrative photo............................................................................. 47
Figure 22. Location of power supply points (24V) for the electronics of the device............................ 48
Figure 23. Power connection............................................................................................................... 48
Figure 24. Connecting the power supply inside the analyzer cabinet to the built-in power supply..... 49
Figure 25. Electrical terminals numbering. .......................................................................................... 50
Figure 26. Electrical terminal configuration. ........................................................................................ 50
Figure 27. Analog input/output dip switches. ...................................................................................... 52
Figure 28. NAMUR NE43 Recommendation....................................................................................... 53
Figure 29. EN 15267-3:2008 Recommendation.................................................................................. 53
Figure 30. Exemplary usage of active analog output. ......................................................................... 54
Figure 31. Exemplary usage of passive analog output. ...................................................................... 55
Figure 32. Exemplary usage of active analog input. ........................................................................... 56
Figure 33. Exemplary usage of passive analog input. ........................................................................ 57
Figure 34. Exemplary usage of digital output...................................................................................... 58
Figure 35. Exemplary usage of digital input. ....................................................................................... 59
Figure 36. Exemplary usage of 2-wire RTD. ....................................................................................... 60
Figure 37. Exemplary usage of 3-wire RTD. ....................................................................................... 61
Figure 38. Exemplary usage of 4-wire RTD. ....................................................................................... 62
Figure 39. Pump parameters available from the Web Server level. ................................................... 64
Figure 40. Pump operating status. ...................................................................................................... 64
Figure 41. Location RS-485 socket on Analyzer PCB Host 4.X. ........................................................ 66
Figure 42. Elements of the ABCC-M40 module. ............................................................................... 103
Figure 43. ABCC-M40 slot. ............................................................................................................... 104
Figure 44. Supports inserting. ........................................................................................................... 104
Figure 45. Plugging the ABCC-M40 module. .................................................................................... 105
Figure 46. Putting the overlay 1/2. .................................................................................................... 105
Figure 47. Putting the overlay 2/2. .................................................................................................... 106
Figure 48. Front panel display........................................................................................................... 108
Figure 49. Welcome message with Host software version. .............................................................. 108
Figure 50. Main menu overview ........................................................................................................ 109
Figure 51. Front panel display – subcategories. ............................................................................... 110
Figure 52. Front panel display - network settings. ............................................................................ 110
Figure 53. Front panel display - parameters. .................................................................................... 111
Figure 54. Front panel display - diagnostic. ...................................................................................... 111
Figure 55. Front panel display – measurements GAS 1-3. ............................................................... 112
Figure 56. Front panel display – measurements GAS 4-6. ............................................................... 112
Figure 57. Front panel display – measurements GAS 7-8, TEMCAL. .............................................. 112
Figure 58. Front panel display – measurements F1TR, F2TR, RX1G.............................................. 113
Figure 59. Front panel display – measurements RX2G, PrTemp, PrPres. ....................................... 113

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GasEye Extractive
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Figure 60. Front panel display – measurements TRANS1-3. ........................................................... 113
Figure 61. Front panel display – measurements TRANS4, SUP, REF1........................................... 114
Figure 62. Front panel display – analog input AIN1-3....................................................................... 115
Figure 63. Front panel display – analog input AIN4. ......................................................................... 115
Figure 64. Front panel display – analog output AOUT1-3................................................................. 116
Figure 65. Front panel display - analog output AOUT4..................................................................... 116
Figure 66. Front panel display – Parameter selection....................................................................... 118
Figure 67. Front panel display – Password request.......................................................................... 118
Figure 68. Front panel display – Password confirmation. ................................................................. 118
Figure 69. Front panel display – Editing parameters. ....................................................................... 119
Figure 70. Front panel display – Confirmation of new parameters. .................................................. 119
Figure 71. Front panel display - Editing network settings. ................................................................ 120
Figure 72. Front panel display – Editing IP address ......................................................................... 120
Figure 73. Front panel display – IP address confirmation................................................................. 120
Figure 74. Front panel display - AIN/AOUT editing........................................................................... 121
Figure 75. Front panel display – Editing analog input parameters.................................................... 121
Figure 76. Front panel display – Confirmation of analog input parameters. ..................................... 121
Figure 77. Network settings icon ....................................................................................................... 123
Figure 78. Network status window. ................................................................................................... 123
Figure 79. Ethernet settings window. ................................................................................................ 124
Figure 80. Network connections window........................................................................................... 124
Figure 81. Ethernet connection properties. ....................................................................................... 125
Figure 82. IPv4 Internet Protocol selection. ...................................................................................... 125
Figure 83. IP address selection......................................................................................................... 126
Figure 84. WebServer login page...................................................................................................... 127
Figure 85. User access level – main bar 1/2. .................................................................................... 127
Figure 86. User access level – main bar 2/2. .................................................................................... 127
Figure 87. Webserver application - Measurement tab. ..................................................................... 128
Figure 88. Measurements Show table view. ..................................................................................... 129
Figure 89. Excerpt from Measurement Table.................................................................................... 129
Figure 90. Measurements Show grid view. ....................................................................................... 130
Figure 91. Presented data with additional flag detected. .................................................................. 130
Figure 92. Plot Window. .................................................................................................................... 131
Figure 93. Modal window Settings. ................................................................................................... 134
Figure 94. Process measurements window. ..................................................................................... 135
Figure 95. Concentration measurements window. ............................................................................ 135
Figure 96. Laser measurements window. ......................................................................................... 136
Figure 97. Laser temperature control module measurements window – Laser1. ............................. 136
Figure 98. Laser temperature control module measurements window – Laser2. ............................. 137
Figure 99. Laser temperature control module measurements window - Laser3............................... 137
Figure 100. Laser temperature control module measurements window - Laser4............................. 138
Figure 101. System measurements window. .................................................................................... 138
Figure 102. Analog output measurements window. .......................................................................... 139
Figure 103. Analog input measurements window ............................................................................. 139
Figure 104. Digital input and output measurements window. ........................................................... 140
Figure 105. Process parameters window .......................................................................................... 141
Figure 106. Webserver application - parameters Window. ............................................................... 142
Figure 107. Process parameters window .......................................................................................... 144
Figure 108. GAS101 parameters window ......................................................................................... 145
Figure 109. GAS102 parameters window. ........................................................................................ 146
Figure 110. GAS103 parameters window ......................................................................................... 147
Figure 111. GAS104 parameters window ......................................................................................... 148
Figure 112. GAS105 parameters window. ........................................................................................ 149
Figure 113. GAS106 parameters window ......................................................................................... 150
Figure 114. GAS107 parameters window. ........................................................................................ 151
Figure 115. GAS108 parameters window. ........................................................................................ 152
Figure 116. Temperature parameters window. ................................................................................. 153
Figure 117. Dout parameters window. .............................................................................................. 155
Figure 118. Aout parameters window................................................................................................ 158
Figure 119. Ain parameters window.................................................................................................. 161

Introduction
GasEye Extractive
User manual, 05/2021
9
Figure 120. Resistance temperature detector window...................................................................... 162
Figure 121. Ambient pressure sensor window. ................................................................................. 163
Figure 122. Service ethernet port configuration window. .................................................................. 164
Figure 123. Modbus RTU configuration window. .............................................................................. 165
Figure 124. Data range configuration window................................................................................... 167
Figure 125. Rtc parameters window.................................................................................................. 168
Figure 126. Hmi parameter window. ................................................................................................. 168
Figure 127. Alarm parameters window.............................................................................................. 172
Figure 128. WebServer application - settings window. ..................................................................... 173
Figure 129. Settings window. ............................................................................................................ 174
Figure 130. Settings window - making changes................................................................................ 174
Figure 131. Settings window – applying changes. ............................................................................ 174
Figure 132. Settings window – applying changes. ............................................................................ 175
Figure 133. Device information page. ............................................................................................... 175
Figure 134. Overview of the purging system for GasEye Extractive system. ................................... 178
Figure 135. Manifold block gas inlet.................................................................................................. 180
Figure 136. Manifold installation........................................................................................................ 181
Figure 137. Manifold supply connection block pinout. ...................................................................... 181
Figure 138. Manifold connection block closing. ................................................................................ 182
Figure 139. Manifold connectors – controller side. ........................................................................... 182
Figure 140. Manifold installed. .......................................................................................................... 183
Figure 141. Vent connectors – controller side................................................................................... 184
Figure 142. Vent cable installed. ....................................................................................................... 184
Figure 143. Analyzer supply cable. ................................................................................................... 185
Figure 144. Analyzer power supply connection – controller side...................................................... 186
Figure 145. Analyzer power supply connection – analyzer side. ...................................................... 186
Figure 146. Connection jumpers for power relays. ........................................................................... 187
Figure 147. Main supply power cable................................................................................................ 188
Figure 148. Main power supply cable installation. ............................................................................ 189
Figure 149. Properly installed electrical connections in the purge controller. ................................... 190
Figure 150. Closing and sealing the controller. ................................................................................. 191
Figure 151. Closing and sealing the analyzer. .................................................................................. 192
Figure 152. Purge system installed. .................................................................................................. 193
Figure 153. Adjustment of the neddle valve in the manifold block .................................................... 194
Figure 154. Mounting of the 6500 controller...................................................................................... 196
Figure 155. Manifold mounting holes. ............................................................................................... 196
Figure 156. Alarm terminals for pressurization failure....................................................................... 198
Figure 157. Terminals for connecting the PT100 temperature sensor.............................................. 200

Introduction
GasEye Extractive
User manual, 05/2021
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Table of Tables
Table 1 GasEye Extractive - components specification ...................................................................... 19
Table 2 Temperature class and maximum surface temperature vs medium temperature ................. 22
Table 3 GasEye extractive Ex1 - components specification ............................................................... 28
Table 4 Description of the components of the GasEye Extractive Ex1............................................... 30
Table 5 Temperature class and maximum surface temperature vs medium temperature ................. 31
Table 6 List of explosion-proof equipment used in the GasEye Extractive Ex1 ET ............................ 32
Table 7 GasEye Extractive Ex1 ET components specification ........................................................... 39
Table 8 GasEye Extractive Ex1 ET part specification......................................................................... 39
Table 9 GasEye Extracitve Ex1 ET wiring specification...................................................................... 40
Table 10. Description of the electrical terminals.................................................................................. 51
Table 11. Error codes for the pressure control system. ...................................................................... 65
Table 12. Modbus Input register map (function 0x4)........................................................................... 88
Table 13. Scaling to integer value example (0-27648)........................................................................ 88
Table 14. Holding Registers (Function 0x3 0x6 0x10). ..................................................................... 102
Table 15. Startup procedure (SUP) steps. ........................................................................................ 107
Table 16. Startup procedure (SUP) troubleshooting steps. ............................................................. 107
Table 17. Front panel display – signals............................................................................................. 117
Table 18. Front panel display - buttons. ............................................................................................ 117
Table 19. Measurement window functionalities. ............................................................................... 128
Table 20. Plot Window functionalities................................................................................................ 133
Table 21. Process measurement list. ................................................................................................ 134
Table 22. Concentration measurement list........................................................................................ 135
Table 23. Laser measurement list. .................................................................................................... 136
Table 24. Laser measurement list – Laser1 temperature control module......................................... 136
Table 25. Laser measurement list – Laser2 temperature control module......................................... 137
Table 26. Laser measurement list – Laser3 temperature control module......................................... 137
Table 27. Laser measurement list – Laser4 temperature control module......................................... 137
Table 28. Analog outputs measurements list. ................................................................................... 139
Table 29. Analog inputs measurements list. ..................................................................................... 139
Table 30. Digital inputs/outputs measurements list........................................................................... 140
Table 31. Parameter Window functionalities. .................................................................................... 142
Table 32. Process parameters list..................................................................................................... 143
Table 33. Temperature sensor source list......................................................................................... 144
Table 34. GAS101 parameters list. ................................................................................................... 145
Table 35. GAS102 parameters list. ................................................................................................... 146
Table 36. GAS103 parameters list. ................................................................................................... 147
Table 37. GAS104 parameters list. ................................................................................................... 148
Table 38. GAS105 parameters list. ................................................................................................... 149
Table 39. GAS106 parameters list. ................................................................................................... 150
Table 40. GAS107 parameters list. ................................................................................................... 151
Table 41. GAS108 parameters list. ................................................................................................... 152
Table 42. Temperature parameters list. ............................................................................................ 153
Table 43. Digital outputs list. ............................................................................................................. 153
Table 44. Digital output operating mode list. ..................................................................................... 155
Table 45. Analog outputs list. ............................................................................................................ 157
Table 46. Analog output select signals list. ....................................................................................... 158
Table 47. Analog inputs parameters list. ........................................................................................... 161
Table 48. Resistance temperature sensor parameters list................................................................ 162
Table 49. Ambient pressure sensor parameters list.......................................................................... 163
Table 50. Service ethernet port parameters list. ............................................................................... 164
Table 51. Service ethernet port parameters list. ............................................................................... 165
Table 52. Data range parameters list. ............................................................................................... 167
Table 53. Real time clock parameters list. ........................................................................................ 168
Table 54. HMI parameters list. .......................................................................................................... 168
Table 55. Alarm parameters list. ....................................................................................................... 171
Table 56. Alarm signals list................................................................................................................ 172
Table 57. Settings window functionalities.......................................................................................... 174
Table 58. Vent pressure and flow signal cable connection (6500 system). ...................................... 184
Table 59. Description of power terminals on the analyzer and controller side.................................. 185

Introduction
GasEye Extractive
User manual, 05/2021
11

Introduction
GasEye Extractive
User manual, 05/2021
12
Introduction
General information
This manual relates to an instrument that was manufactured with high attention to
detail in controlled conditions. By following the description provided in this document
our product will work safely and perform the intended measurements properly.
Warranty conditions
Our company guarantees a 12-month warranty period for the GasEye Extractive
instrument. This period becomes valid upon delivery of the instrument and will be
granted only if the product is installed, operated, and maintained according to the
information provided in this manual.
Delivery information
The respective scope of delivery is listed on the shipping documents – enclosed with
the delivery – in accordance with the valid sales contract. When opening the
packaging, please observe the corresponding information on the packaging material.
Check the delivery for completeness and overall condition. In particular, you should
compare the Order No. on the rating plates with the ordering data. If possible, please
retain the packaging material, since you can use it again in case of return deliveries.
Analyzer description
The GasEye Extractive analyzer is a comprehensive gas analysis tool for industrial
process applications. A gas sample from the process is continuously fed to the
analyzer where it is analyzed in real time using laser absorption spectroscopy. The
analyzer can be configured to operate in the near infrared (NIR), mid-infrared (MIR)
and infrared (IR) wavelengths, thus enabling the measurement of most gases relevant
to monitoring industrial processes. The GasEye Extraction Analyzer uses 1 to 8 lasers
to analyze one or more gases of interest.
Calibration information
The GasEye Extractive system is factory calibrated using certified gas mixtures. The
instrument utilizes an internal in-line reference gas cell for real time verification of the
calibration status. Thus, we can assure long term stability and accuracy of the system
and there is no need for calibration of the system in the field as long as the system
status is operational.

Operating principle
GasEye Extractive
User manual, 05/2021
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Operating principle
GasEye Extractive is a laser spectrometer that uses single line molecular absorption
spectroscopy. A semiconductor laser emits a beam of infrared light which passes
through the process and impinges the detector on the receiver side. When the target
gas is present the light intensity changes, and this can be used to determine the
concentration of the measured gas. The wavelength of the radiation emitted by the
laser is chosen to match the specific absorption line wavelength of the gas. The laser
continuously scans this single absorption line with a very high spectral resolution
(Figure 1 - compare the width of the absorption line vs. the width of the laser line).
The measurement is free of cross-interferences, since the laser light is absorbed very
selectively by only one specific line in the scanned spectral range.
Figure 1 Schematic diagram of wavelength scanning process

Operating principle
GasEye Extractive
User manual, 05/2021
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Influences on the measurement
Temperature
The influence of temperature on the measured absorption line is compensated by
internal algorithms. The temperature measurement is used to apply a correction of
the temperature on the observed line strength. The temperature measurement is done
with an internal sensor.
Pressure
The influence of pressure on the measured absorption line is compensated by internal
algorithms. For known pressure values, the GasEye Extractive spectrometer adapts
the line shape. The pressure measurement is done with an internal sensor to provide
complete mathematical compensation of the pressure influence including the density
effect (depending on specific application and target gas).
Interferences
The GasEye Extractive can measure the desired gas components very selectively. It
may happen that the absorption line of the measured gas is influenced by the
presence of other gases. This influence is compensated by the full shape of the
detected signal curve analysis and applying algorithms that corrects the
discrepancies accordingly.

GasEye Extractive – general purpose
GasEye Extractive
User manual, 05/2021
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GasEye Extractive – general purpose
The GasEye Extractive is a versatile gas analyzing tool for industrial process
applications. A process gas sample is continuously fed into the analyzer where it is
analyzed in real-time utilizing laser absorption spectroscopy.
Technical parameters:
Power input Un: 230VAC (100~240VAC)
Power consumption: < 300W
Degree of protection: IP66
Ambient temperature: -30°C ÷ +60°C
Basic requirements and safe use
The GasEye Extractive can be operated only in a non-hazardous areas. Any other
ways of using the GasEye Extractiveare forbidden. The manufacturer will not be
liable for damage resulting from incorrect installation, failure to maintain the device in
a suitably functional condition, or use of the device other than for its intended purpose.
Installation should be carried out by qualified personnel having the necessary
authorization to install electrical and pressure measuring devices. The installer is
responsible for performing the installation in accordance with these instructions and
with the electromagnetic compatibility and safety regulations and standards
applicable to the type of installation.
The device should be configured appropriately for the purpose for which it is to be
used. Incorrect configuration may cause erroneous functioning, leading to damage to
the device or an accident. Installation of device should be performed with particular
care, in accordance with the regulations and standards applicable to that type of
installation.
WARNING
Never install GasEye Extractive system in the hazardous areas. Death, personal injury and/or
damage to property may result if this is not complied.
WARNING
Observe the specifications of the examination certificate valid in your country. Observe the laws
and regulations valid in your country for the electric installation in non-hazardous areas.
WARNING
Never repair the device on site! Any components not mentioned in the spare parts list must be
replaced or repaired by certified field service technicians.

GasEye Extractive – general purpose
GasEye Extractive
User manual, 05/2021
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Technical specification
GasEye Extarcive namplate with description is shown in Figure 2Figure 6.
Figure 2 GasEye Extractive nameplate
Measurement conditions:
Precision: +/- 1% of the measured value or LOD and response time 30 sec
Accuracy: +/- 2% of the measured value or LOD and response time 30 sec
Conditioning of the sample: dry, free from oils and particles
Calibration: factory calibration using certified gas
Zero drift and span drift: irrelevant
Sample pressure: 0.05 – 0.3 barg
Sample temperature: 0°C to 200°C (depends on application)
Climatic conditions:
Ambient temperature: -30°C to 60°C
Ambient pressure: 800 - 1200 hPa
Ambient humidity: RH < 90%, non-condensing
Dynamic performance:
Ready for measurement: 30 minutes after switching on
Response time (T90): customizable 3-120 sec
Electrical inputs and outputs
Inputs:
•4 x Analog inputs, (4-20 mA, process temperature and pressure, 2 x AUX)
– easy user selection via DIP switch between active / passive mode.
•1 x RTD
•8 x Digital inputs
Brand name
Device number
and serial number
CE marking
Technical
parameters
Manufacturer
Country of origin
IP Address

GasEye Extractive – general purpose
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User manual, 05/2021
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Outputs:
•4 x Analog outputs, (4-20 mA, gas concentration, process transmission, 2
x AUX) active or passive - easy user selection via DIP switch between
active / passive mode.
•8 x Digital outputs (NAMUR)
Optional:
•Modbus TCP/IP,
•Modbus RTU
Local user interface:
•Local user interface (LUI) – LCD display with backlight located on the
housing cover
•Ethernet:
oWebServer application – system configuration and data acquisition
via a web browser
oWindows based program – GasEye recorder for real-time data
acquisition
Remote control: Ethernet for remote operation and diagnostics
Mechanical specification (Figure 3):
Gas connection: connector 6 mm Swagelok
Dimensions: 650 x 460 x 230 mm
Weight: < 60 kg
Material: Housing: SS 1.4301 (AISI 304)
Internal process cell: SS 1.4404 (AISI 316L)
Cell window: sapphire
Security:
Low Voltage Directive (LVD) 2014/35/EU
•PN-EN 60825-1:2014-11 – Safety of laser devices - Part 1: Equipment
classification and requirements
•PN-EN 61010-1:2011 – Safety requirements for electrical equipment for
measurement, control and use in the laboratory – Part 1: General
requirements
EMC Directive 2014/30/EU
•EN 61326-1:2013-6 - Electrical apparatus for measurement, control, and
laboratory use. EMC requirements - Part 1: General requirements
RoHS Directive 2011/65/EU

GasEye Extractive – general purpose
GasEye Extractive
User manual, 05/2021
18
Figure 3 Diagram of GasEye Extractive analyzer with dimensions
650
615
600
560
210
230

GasEye Extractive – general purpose
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User manual, 05/2021
19
Components specification and wiring diagram
Figure 4 GasEye Extractive - outside view
Table 1 GasEye Extractive - components specification
ID
Name
Component specification
A1
Enclosure
IP66, -30°C ÷ +80°C, stainless steel AISI 304
A2
HMI front panel
Aluminum 5754
A3
HMI window
Acrylic with shielding mesh
A4
Mounting bracket
For M8 screws, stainless steel AISI 304
A5
HMI red LED
IP67, nickel-plated brass
A6
HMI green LED
IP67, nickel-plated brass
A7
Blanking plug/Breather drain
IP66, Stainless steel
A8
HMI button
IP66, stainless steel
A9
PE connector
For M8 screws, stainless steel AISI 304
A10
Cable gland M20
IP68, -60°C ÷ +105°C, 9÷14mm, nickel-plated brass
A11
Cable gland M16
IP68, -60°C ÷ +105°C, 5÷10mm, nickel-plated brass
A12
Gas connector
Ø6mm compression fitting, stainless steel AISI 316
A1 A2 A3 A4
A5
A6
A7
A8
A8
A8
A9
A4
A10
A12A10
A11
A11
A12
A12

GasEye Extractive – general purpose
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User manual, 05/2021
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Figure 5 GasEye Extractive - bottom panel
Purge gas inlet
(optional)
Sample gas inlet Sample gas outlet
Ethernet
230 VAC
Analog inputs/outputs
Digital inputs/outputs