AIRSLED LiftCart User manual

Owner’s Manual
Airsled LiftCart®
Covers Models:
Model Name
Model No.
Lift Capacity
LiftCart
ASLC-275
275 lbs.
LiftCart S
ASLC-400
400 lbs.
IMPORTANT –PLEASE READ
This manual includes instructions on proper wiring/power box placement and maintaining
awareness of workspace surroundings to prevent damage. Please read these sections carefully
prior to using the LiftCart for optimal results.

Page 1 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
SPECIFICATIONS
Model
Name
Model
No.
Weight
without
casters
Lift
Capacity
Table
Size
Closed
Height
without
casters
Closed
Height
with
casters
Open
Height
without
casters
Open
Height
with
casters
LiftCart
ASLC-275
51 lbs.
275 lbs.
19.75” x
30”
9”
11.5”
29.25”
31.75”
LiftCart S
ASLC-400
58 lbs.
400 lbs.
UNPACKING PRECAUTIONS
NOTE:When unpacking, assistance may be required when removing the LiftCart from the box. Ensure
the box is on a sturdy surface when unpacking.
CAUTION! When removing the LiftCart from its packaging box, be sure to grip the main frame. Do not just
grip the tabletop by the edges. Do not use excessive force if using a sharp, cutting blade when
unpacking. There are wires that can be damaged by a sharp, cutting instrument.
IMPORTANT SAFETY INSTRUCTIONS –PLEASE REVIEW
•Do not exceed the stated lift capacity for of your LiftCart model.
•Use only on flat, level, and hard surface capable of supporting the LiftCart and any item(s) placed on the table.
Evenly distribute load on the table to avoid tipping especially when using the LiftCart with caster wheels.
•Use as intended only. Do not use LiftCart to lift or transport animals, pets, or people.
•Assemble only according to these instructions. Improper assembly can create hazards.
•Follow all instructions specified in this manual.
•When using, keep work area clean and well lit. Ensure flooring is free of obstructions and debris when moving
the LiftCart using the included caster wheels.
•Ensure are wires and the power box are located UNDER the frame when using.
•This product is not a toy. Do not allow children to play with or near this item.
•Inspect before every use; do not use if parts are loose or damaged.
•Maintain product labels and nameplates. These carry important safety information. If unreadable or missing,
contact Airsled for a replacement.
•Use extreme caution when moving things when the LiftCart is in the fully open position, as a higher center of
gravity can lead to risk of tipping. Airsled recommends to only move loads using the LiftCart when the LiftCart
is in the fully closed position.
•Keep this product away from water or damp environments to prevent risk of electric shock.
ASSEMBLY INSTRUCTIONS
•The LiftCart comes fully assembled. However, you may wish to install the included caster wheels to the frame.
Use the included wingnut to
hand-tighten each caster
wheel to the frame.

Page 2 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
CONNECTING THE CONTROLS: LIFTCART MODEL ASLC-275
•For LiftCart model ASLC-275, please follow the below steps to properly connect the unit’s cables.
When connecting the power box and hand controller, all wiring must run DOWN and UNDER the
frame. Otherwise, you risk shearing the wires when raising and/or lowering the LiftCart
Step 1: Lay the LiftCart on its side to
properly align the wires completely under
the frame.
Step 2: Connect the power box and hand
controller wires with those from the linear
actuator.
Step 3: Secure the wire connections with
the clasping mechanisms.
Step 4: Place LiftCart on its base or caster
wheels and confirm all wires run UNDER
THE FRAME.

Page 3 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
CORRECT WIRE PLACEMENT: Wires
completely under the frame. No risk
of wires being pinched and possibly
sheared during operation.
INCORRECT WIRE PLACEMENT: Wires
cross over the frame. High risk of
wires being pinched and possibly
sheared during operation.
•Images below illustrate the CORRECT and INCORRECT placement of LiftCart wiring.
INCORRECT WIRE PLACEMENT:
Wires cross over the frame. High risk
of wires being pinched and possibly
sheared during operation.
INCORRECT WIRE PLACEMENT:
Wires cross over the frame. High
risk of wires being pinched and
possibly sheared during operation.

Page 4 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
WIRE MANAGEMENT SYSTEM ON THE LIFTCART MODEL ASLC-275
•LiftCart model ASLC-275 comes with a wire management system to help store the electrical components and
wiring for the unit is unplugged.
•The images below demonstrate how to properly use the wire management system.
CONNECTING THE CONTROLS: LIFTCART S MODEL ASLC-400
•Follow the same wiring guidance as for LiftCart model S ASLC-400 to ensure all wires pass UNDER THE FRAME
when they are connected.
•LiftCart S model ASLC-400 has slightly different requirements for properly connecting the power box and
includes a specially designed key to open the power box.
Step 1: Lay the LiftCart S on its side to
properly align the wires completely
under the frame.
Step 2: Connect the power box so that
the wire is secured into the LEFT slot and
travels out through the side notch (see
red circle over side notch).
Secure power box in cradle by tightening
wing nuts.
Wires and hand controller wrapped around
prongs.

Page 5 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
•A key is required to release the closure tabs on the control box. Follow the steps below.
Access points to closure tabs.
Step 1: Insert key into access
points.
Step 2: Push the key forward and
pull the lid up to open.
Step 3: Connect the hand controller
into the lower right slot by pressing it
firmly (see red circle).
Step 4: Close the control box by pressing
firmly.

Page 6 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
WIRE MANAGEMENT SYSTEM ON THE LIFTCART S MODEL ASLC-400
•LiftCart S model ASLC-400 comes with the identical prongs to manage the wires and electrical components
when the unit is unplugged but has a different mechanism for securing the power box.
•The images below demonstrate how to properly use the power box storage mechanism.
IMPORTANT SAFETY CONSIDERATIONS WHEN OPERATING THE LIFTCART
•When operating your LiftCart in either a stationary manner or with the caster wheels installed, follow these
safety recommendation and considerations.
slide
slide
Control box attachment tab
mounted to LiftCart S fame.
To Attach: Align the control box
to attachment tab, press and
slide to the right.
To Remove: Push the release tab
and slide the control box to the
left.

Page 7 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
AWARNESS OF WORKSPACE SURROUNDINGS
•When operating the LiftCart, awareness of your workspace surroundings is critical because line of sight may be
impacted which can lead to injury and/or damage when lifting or lowering a load.
•This example moving a microwave drawer helps demonstrate the importance of workspace surroundings
awareness.
This microwave has a drawer
beneath it with a pull handle.
INCORRECT POSITION: Because
there is no gap between front of
tabletop and drawer pull, the
tabletop will run into drawer pull
when rising and may cause damage.
no gap
gap
CORRECT POSITION: By leaving a gap
between the front of the tabletop and
the drawer pull, the tabletop will avoid
the drawer pull when rising.
The microwave is pulled out until it
is over the LiftCart’s tabletop’s edge.
Notice the safety gap to the drawer
pull.
The tabletop is safely raised to the
microwave’s base without running into the
drawer pull because of the safety gap.
raised

Page 8 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
TABLETOP SAFETY RAILS
The LiftCart has integrated safety rails along the 19.75” long tabletop edges. These rails will help prevent loads
being slid onto the tabletop from possibly shifting and falling off the surface.
With the tabletop in place, the
microwave is pulled out of the cavity.
pull
With the microwave resting on the
tabletop, it can be safely moved away
from the cabinet.
rail

Page 9 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
PARTS DIAGRAM: LiftCart model ASLC-275
PARTS DIAGRAM: LiftCart S model ASLC-400
No. Part No. Part Name Qnty
1 ASLC-0001 M6x50 Bolt 6
2 ASLC-0002 Top Platform 1
3 ASLC-0031 Top Metal Frame 1
4 ASLC-0004 M6 Butterfly Nut 6
5 ASLC-0005 Roller A Assembly with Side Rolling Ball 2
6 ASLC-0006 M12 Lock Nut 10
7 ASLC-0007 Nylon Roller 2
8 ASLC-0008 6001-ZZ Ball Bearing 4
9 ASLC-0009 Black Plastic Tube Cap 4
10 ASLC-0032 Cart Chassis 1
11 ASLC-0011 1.5" Heavy Duty Double Caster w/ Brake 2
12 ASLC-0012 Aluminum Carry Handle 1
13 ASLC-0013 M4x12 Countersunk Screw 4
14 ASLC-0014 M4 Lock Nut 2
15 ASLC-0015 1.5" Heavy Duty Double Caster w/o Brake 2
16 ASLC-0016 M6 Butterfly Nut 4
17 ASLC-0017 M12 Shaft 2
18 ASLC-0018 C Shaped Shaft Clip 4
19 ASLC-0019 M12x65 Bolt 6
20 ASLC-0020 M12 Washer 12
21 ASLC-0021 5mm Nylon Washer 6
22 ASLC-0022 12mm White Decoration Bolt Cap 6
23 ASLC-0033 Driving Arm 1
24 ASLC-0034 Auxiliary Arm 1
25 ASLC-0035 Linear Actuator B 2
26 ASLC-0036 Power Box A Holder 2
27 ASLC-0037 Power Box A Holder Reinforcement Strip 1
28 ASLC-0038 Manual Control B 1
29 ASLC-0039
Power Box B Assembly w/ Power Cable
Included
1

Page 10 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER
OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER
THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR
SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS
TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR
HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Note: Some parts are listed and shown for illustration purposes only and are not available individually as
replacement parts.
LIMITED PRODUCT WARRANTY
Airsled, Inc. (warrantor) uses the utmost care in the design and manufacturing of its products, and this is
warranted to be free from defects in material and workmanship, subject to the following limitations,
qualifications and conditions.
IDENTITY OF PARTY COVERED BY WARRANTY
This warranty extends only to the first customer purchaser and not to any subsequent transferee.
DESCRIPTION AND IDENTIFICATION OF PRODUCT
This warranty covers the following products of the warrantor; Airsled LiftCart.
WARRANTY STATEMENT
Airsled, Inc. (warrantor) offers a thirty-day money back satisfaction warranty from the date of purchase,
excluding all shipping costs. In the event of a defect, malfunction or failure to conform to this warranty, the
warrantor, at its election, will replace or repair such merchandise, including parts and labor, the warrantor
shall provide return labels. Defects, malfunctions, failure or damage to the product caused by improper
unreasonable or negligent abuse are specifically excluded from this warranty. In the event any repair or
modification is done to this product during the term of the warranty by anyone other than the Warrantor,
the defect applicable to such repair or modification shall be specifically excluded from this warranty, and
Warrantor, in its sole operation, may determine if this exclusion shall be applicable. This warranty shall
not apply to expendable parts, filters and the finish of painted parts. If products are returned within the 30-
day period with visible signs of heavy usage and/or damage, Airsled reserves the right to withhold 15% of
the purchase price to cover repair and refurbishment costs.
TERM OF WARRANTY
This warranty shall extend for a period of one (1) year from the date of original purchase by the first
consumer purchaser but shall expire prior thereto if the same shall be transferred to another person.
TO OBTAIN PERFOMANCE OF WARRANTY
To obtain performance of this warranty obligation, the eligible consumer must deliver the defective
product, with shipping and delivery charges prepaid, to:
Airsled, Inc.
66 Albe Dr.
Newark, DE 19702
Attn: Customer Service Dept.

Page 11 of 11
66 Albe Dr.
Newark, DE 19702
Email: [e-mail]
Phone: 1-800-AIRSLED (1-800-247-7533)
The eligible consumer should also provide satisfactory evidence of the purchase date. In the event the
defect involves a not too labor intensive or costly correction, the warrantor shall replace or repair the
product and return the same to the consumer, with all return shipping and delivery charges prepaid.
LIMITATION ON REFUND
The Warrantor reserves the right to elect a refund in lieu of repair or replacement of the product provided
the Warrantor is unable to provide replacement and repair is not commercially practical or cannot be
timely made.
EXCLUSION OF ALL OTHER WARRANTIES
Other than as expressly provided herein, warrantor makes no other warranty express or implied with
respect to the product sold. Warrantor makes no warranty of product merchantability and no warranty of
fitness of the product for a particular purpose.
EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES
This warranty extends only to repair or replacement of the product and does not afford any coverage with
respect to incidental or consequential damages, nor shall any claim be greater in amount than the
purchase price of the product to which such claim is made. (Some states do not allow the exclusion or
limitation of the incidental or consequential damages so that the above limitation or exclusion may not
apply to you.)
ADDITIONAL RIGHTS
This warranty gives you specific legal rights and you may also have other rights which vary from state to
state.
AIRSLED, INC.
This warranty is intended to comply with Federal Legislation relating to the contents and terminology in all
warranties and shall be construed in a manner of consistent therewith.