POWERHANDLING PowerRoll RVB Series Use and care manual

PowerHandling, Inc.
RVB-SERIES ASSEMBLY, OPERATION, SAFETY AND MAINTENANCE MANUAL
Published: 
PowerHandling, Inc.

Table of Contents
Page
Cover Page and Table of Contents
2
Instructions upon Receipt of Machine
3
Out of Box Assembly Instructions
4
Battery Use
7
Best practices for Li-Ion battery packs
8
General Principle of Operation
9
General Overview of Models Available Within the RVB/RWB-Series
10
Model Identification (Which Model RVB/RWB Do You Have?)
11
Operation & Safety
Maneuvering
12
Pushing the Load Forward
12
Pulling the Load Backward
12
Precautions to Take Before Rolling a Load
13
Option: Safety Stop / Chock
13
Quick-Charge / Quick-Change Battery Concept
14
Installation of the Charger
14
Overview and Recommended Operation Procedure
General Throttle Operation Guide
14
Stall and Near-Stall Conditions
15
Trouble Shooting Guide
Drive Roller Turns Unengaged, but W
on’t
Move the Load
16
Battery Pack Discharges Quickly
17
LED Indicator Light
18
General Mechanical Maintenance
19
Warranty & Guarantee (Machines, Parts, Materials & Labor)
20
2 of 20 2020/10

Instructions upon Receipt of Machine
Upon receipt, please inspect your box for signs of damage and immediately inform PowerHandling of the
damage. If possible also take digital photos of the damaged box and email them to [e-mail].
If there is no physical damage to the outside packaging, place the box on the ground or work table with the
“THIS WAY UP” arrows pointing up and open from the top.
IMPORTANT NOTE:
ENSURE ALL PACKAGING IS RETAINED
Do not discard packaging. After removal of machine, place all packaging into outer
shipping containers and store. By retaining the original packaging and instructions
the unit can be repacked securely should you need to return the machine at any
time for repairs, analysis, or upgrade by a PowerHandling facility.
Packaging varies according to the model, etc. In all cases the packaging has been custom designed to safely
and securely protect the machine in transport. Correct packaging is critical in being able to transport
PowerRolls without damage in transit as the units are extremely dense (very heavy for their size) and must be
securely packed in sturdy packaging that prevents movement of any parts of the machine within the outer
shipping container.
Open the outer and inner boxes to reveal the equipment inside, typically consisting of (1) PowerRoll, (2)
charged battery packs and (1) charger. Ensure all inside boxes have been opened, as parts are sometimes
shipped with machines. Verify all components in the box match the packing slip. If everything is accounted for,
unpack and assemble the machine per the Machine Assembly section of the manual. If any items are missing
please contact PowerHandling before continuing.
Please note that when sending a
PowerRoll back to the factory
, any
damage incurred due to incorrect
or insufficient packaging is the
responsibility of the sending party.
Please retain original packaging in
the event that such return
transportation is ever required.
3 of 20 2020/10

Out of Box Assembly Instructions
Swivel Handle
(“S”),
Swivel Pivot
(“SP”) &
Center Straight
(“C”) Handle PowerRolls require the handle assembly be attached
to the base machine unit and the quick-connect electrical connections completed.
Center Straight (“C”) Handle Assembly Instructions
STEP 1: Loosely install the four handle attachment
screws and lock washers on the machine base.
STEP 3: Position Handle Mount over mounting
screws
and lock washers by sliding mount down.
Ensure all lock
washers are seated under screw
heads and not trapped be
tween the mount and
base.
STEP 2: Carefully insert the (male) connector from
t
he wire harness of the handle to the (female)
connector exiting from the machine chassis.
STEP 4: Tighten all four handle mounting screws
and
then insert a battery pack. You’ll want to test
that
the drive roller rotates when given a throttle
input.
4 of 20 2020/10

Swivel (“S”) Handle A
STEP 1: Insert the handle carefully into the handle
mount, and route the cable with the
connector
through the handle mount.
STEP 2: Line up the holes in the handle and the
handle mount as shown.
ssembly Instructions
STEP 3: Fasten the set-screw making sure it sits
above the cable restraint as shown, thus securing
it.
STEP 4:
Follow step 4 from the Center Straight Handle
Instructions to securely assemble the Swivel
Handle to the machine
5 of 20 2020/10

Swivel Pivot(“SP”) Handl
STEP 1: Insert the handle carefully into the handle
mount, and route the cable with the connector
through the pivoting handle mount.
STEP 2: Line up the holes in the handle and the
handle mount as shown.
e Assembly Instructions
STEP 3: Fasten the set-screw making sure it sits
above the cable restraint as shown, thus securing
it.
STEP 4:
Follow step 4 from the Center Straight Handle
Instructions to securely assemble the Swivel Pivot
Handle to the machine
6 of 20 2020/10

Battery Use
First Time Use
If using the battery (received with the machine or replacement) for the first time, the battery should be
charged to a full charge before using it on the machine.
Charging
With one end of the charger cable connected to the charger, and the other end plugged in to a 110V-220V outlet,
place the battery in the battery compartment of the charger. Typical charging time is approx. 120 minutes.
The charger has two LED lights to indicate the state of the charger and battery pack, as per the table below:
CHARGING STATUS
(LED ON BATTERY CHARGER)
MEANING
Red The charger is “fast charging” the inserted battery pack.
Green
Either there is no battery pack on the charger
OR
The battery pack charge cycle is complete and the battery is ready for use.
Below is a copy of the decal on the charger summarizing the above information:
Note that the battery pack will begin to self-discharge when removed from the charger so the longer it remains
off the charger the less its capacity will be when it is finally inserted into a PowerRoll and used.
f the battery pac is ischarge to the poit at hich the performace a spee begis to rop off
cosierably the battery shol be charge ischargig beyo this poit ca potetially amage a
ecrease the service life of the battery pac atteries shol be charge as soo as they are eplete to
obtai the logest service life from them atteries that are left i a eplete state ill eteriorate a lose
capacity faster tha batteries that are charge as soo as they are eplete fter a ormal charge cycle the
battery shol be remove from the charger
7 of 20 2020/10

Rechargeable Battery Care
Rechargeable batteries require routine care. Read and follow the guidelines in this document to safely use PowerHandling
rechargeable batteries and achieve the maximum battery life span.
Overview
Do not leave batteries unused for extended periods of time, either in the product or in storage. When a battery has been
unused for 6 months check the charge status and charge or dispose of the battery as appropriate. The typical estimated life
of a Lithium-Ion battery is about two to three years or 400 to 600 charge cycles, whichever occurs first. One charge cycle is a
period of use from fully charged, to fully discharged, and fully recharged again. All rechargeable batteries have a limited life
and will gradually lose their capacity to hold a charge. This loss of capacity (aging) is irreversible. As the battery loses capacity,
the length of time it will power the product (run time) decreases. Rechargeable batteries continue to slowly discharge (self-
discharge) when not in use or while in storage. Routinely check the battery’s charge status.
Battery Maintenance
Observe and note the run time that a new fully-charged battery provides for powering your product. Use this new battery run
time as a basis to compare run times for older batteries. The run time of your battery will vary depending on the product’s
configuration and your specific application. Routinely check the battery’s charge status. Carefully monitor batteries that are
approaching the end of their estimated life.
Consider replacing the battery with a new one if you note either of the following conditions:
The battery run time drops below about 80% of the original run time.
The battery charge time increases significantly.
If a battery is stored or otherwise unused for an extended period, be sure to follow the storage instructions in this document.
Best practices for Li-Ion battery packs
ly se the provie io battery charger
he battery is heavily se allo to cool before placig o charger
io batteries last loger if they are ot ischarge completely
Remove the battery from the charger oce it is flly charge a allo to cool prior to se
o ot charge the battery i a elevate temperatre eviromet   
o ot short termials
o ot amage the batteries crsh ail eform rop etc
o ot pt batteries ito fire
o ot se batteries i a et eviromet
f battery gets etremely hot rig chargig set asie for evalatio
attery operatio is best betee the temperatres of  to   to 
o ot leave a eplete battery charge for very log t is best to recharge as soo as possible
harge io batteries i a area aay from combstibles here they ca be moitore for ay aomaly
that may occr
he storig remove the battery a store it separately from the charger or proct
f storig a battery for a etee ratio ischarge the battery to  capacity   measre
after  mites rest a recharge to this level at  moth itervals
fter a prologe storage perio moitor battery closely for ay aomalies he rechargig to brig it
bac ito service
f yo o ot follo the istrctios a the battery has o charge remaiig he yo chec it cosier
it to be amage o ot attempt to recharge it or to se it Replace it ith a e battery
8 of 20 2020/10

General Care
Avoid storing the battery in extreme temperatures, whether hot or cold
Do not allow the battery to accumulate condensation, as this could cause corrosion or a short-circuit
Recharge the battery after depleting to prolong the life of the battery
Remove battery from charger after charge cycle is complete
Disposal
Recycle your battery responsibly at a local battery-recycling center
DO NOT throw them in the garbage!
Check Rechargeable Battery Recycling Corporation www.Call2Recycle.org for more information
General Principle of Operation
IMPORTANT SAFETY WARNING:
Use only the battery provided with your machine
DO NOT use this battery with any other machine or application that has not been
recommended by PowerHandling
DO NOT disassemble the battery or open the battery case
DO NOT short circuit the discharge terminals on the battery
DO NOT crush or puncture the battery
Keep battery away from excessive heat and/or open flames
Protect the battery from water and other moisture. If the battery becomes wet during
use, dry it as soon as possible.
Failure to follow proper safety instructions will void the warranty, and may create a hazardous
condition that could cause a fire resulting in severe injury or death, and property damage
To overcome the inertia of a heavy load, PowerRolls require a significant amount of traction –both with the
load itself and the ground on which it’s being moved. Regardless of the amount of power (or specifically
‘torque’) generated, the load will not move without the necessary traction.
PowerRolls gain this traction by directing the weight of the load down onto the drive roller to generate the
traction required. In the case of moving cylindrical loads, small diameter / lighter loads can in fact be more of a
problem than larger heavier loads as the weight transfer onto the drive roller is not as good. This problem will
be apparent if the drive roller is observed to slip or spin against the load rather than wedging in under the load
and rotating it. Please refer to the “Trouble-Shooting” section for suggestions on how to address this issue.
9 of 20 2020/10

General Overview of Models Available Within the RVB-Series
PowerHandling’s product line and features are constantly being updated and improved, so please check for
more information and updates at www.powerhandling.com.
The RVB–Series PowerRoll can be ordered with three gearbox options. The gearbox, specifically the
amount of reduction of the gearbox, influences the torque output. Note the gearing does not
change the “power” of the PowerRoll, but rather with each increase in gearing it increases the
torque output while it correspondingly reduces the running speed.
Finally, models can be further customized according to the choice of handle assembly or other
attachments. For example ‘Roller’ models can be configured with one of any of the following:
oCenter Straight handle shaft (“C”)
oSwiveling handle shaft (“S”)
oSwiveling & Pivoting handle shaft (“SP”)
10 of 20 2020/10

Model Identification (Which Model RVB Do You Have?)
RVB is available in three models, depending on the gearbox used. Reference RVB Data Sheet for performance
specifications including actual speeds and estimated load moving capacities.
RVB10
Lowest torque, highest speed
RVB15
Mid-range torque, mid-range speed
RVB25
Highest torque, lowest speed
The different RVB machines are identical apart from the drive module, so any RVB (10, 15, or 25) can be
changed to any of the available gearing options by switching out the drive module. If a different drive module
better suits your application and the machine is within 3 months of age, the drive module can be switched to
another gearing option.
Each of the RVB base models is available with three handle options, a Swivel-Only, Swivel-Pivot, or Center-Fixed
handle.
RVB –SO
The Swiveling “SO” handle can be swiveled
to the left or right –not forward/back.
RVB –SP
The Swivel/Pivot “SP” handle can swivel
left and right PLUS be pivoted front and
back –the latter to “pull”loads.
RVB —CF
The center fixed “CF” handle is fixed in place.
11 of 20 2020/10

RVB Operation
Maneuvering
To move the PowerRoll to the load, take the handle grip in hand (without depressing the throttle) and tilt
the unit back by pushing down on the handle grip until the front support roller lifts up off the ground. In this
position the device can be easily rolled around on its rear wheels. When in position to move a load, lower
the support roller until it is in contact with the ground and the drive roller is in contact with the load.
Depress the throttle gradually to smoothly move the load.
Pushing the Load Forward
Once the PowerRoll has been maneuvered into position (just behind the cable reel, paper roll, wheel or other
cylindrical surface) place the drive roller in contact with the surface of the load. Then twist the variable
speed throttle on the handle grip, accelerating the load at a moderate rate to full speed. If the operator
accelerates too quickly it may cause the drive roller to slip on
the roll potentially causing damage to either the product
being moved or the drive roller. The further the throttle is
twisted, the more speed and torque the unit will generate. It
is generally safest to engage the variable speed throttle
gradually so as to prevent the possibility of accelerating the
load too rapidly and rolling it beyond the intended travel
distance as a result of the momentum from a rapid
acceleration.
Pulling the Load Backward
If your PowerRoll has an SP handle with a pivoting handle
system, pulling backward is not unlike rolling forward.
Maneuver your PowerRoll to either end of the rolling load.
Swivel the handle to the outside of the rolling load and pivot
it over the top of the machine into the pulling position. It is
critical that additional caution is exercised to ensure there
are no obstacles to the operator as they walk backwards,
pulling the load with themselves. Tripping or falling while
pulling the load could result in the operator unintentionally
depressing the throttle as they fall, accelerating the load
backwards and onto themselves. To minimize the risk of
such circumstance, at a minimum the following additional precautions should be implemented:
1. The path checked for obstacles or other potential encumbrances to the operator’s travel.
2. The operator walking outboard of the load being rolled backwards.
3. A safety stop to be used to limit the travel of the load.
12 of 20 2020/10

IMPORTANT SAFETY NOTE:
Precautions to Take Before Rolling a Load
The PowerRoll should be operated on relatively level and smooth concrete (or
similar) flooring, as is typical for indoor industrial applications. Operation on sloping
(gradient) floors or on uneven surfaces is a safety risk and not recommended.
Before moving the load, ensure the path over which the load will travel is not occupied -
by either people or obstacles. Also ensure there is not a slope away from the load
which could result in the load free rolling faster than the PowerRoll. If possible, place a
Safety Stop on the opposite side of the load to the PowerRoll to ensure the load cannot
move beyond the end of its intended travel.
Operators should refer to the safety procedures of the facility in which the PowerRoll is
being used. All precautions are required in ensuring a clear path is available, sufficient
warning or safety lock-out is put into effect, and where possible a safety stop or similar
is in place so as to ensure moving the load will not result in damage or injury to
property or person. Appropriate caution should also be exercised in rolling loads up
inclines due to the risk of the load rolling back onto the operator or other unintended
movement of the load.
HEAVY-DUTY
Wheeled
CHOCK –
FOR CABLE
REELS
OPTION: SAFETY STOP / CHOCK
PowerHandling offers two styles of inexpensive wedge
shaped safety stops which can be wheeled into
position conveniently without the operator having to
bend down to pick it up or kick it into position. Its ease
of use increases the likelihood of it being used, thus
increasing operational safety.
Heavy Duty
Wheeled
CHOCK –
ONLY FOR
PAPER ROLLS
13 of 20 2020/10

IMPORTANT SAFETY NOTE:
The PowerRoll does not in itself “control” the load it moves. It rolls the load forwards
but without braking or controlling that movement. Therefore, precautions must be
taken to ensure the load does not roll forward further than intended, causing damage
or injury to others. Use of a safety stop is one recommended procedure. Note that
whatever method is used, the onus of safety is on the operator to ensure there are no
risks involved with the intended move.
The Quick-Charge / Quick-Change Battery Concept
Battery powered PowerRolls operate on the principle that most of the battery capacity is ‘off-machine’ and can
be recharging while a smaller amount of the battery capacity is ‘on-machine’ and being used. This principle
allows the PowerRoll to be significantly more compact than conventional materials handling machines of
comparable torque / load moving capacity.
Therefore, it is important to locate the charger and second battery pack as close as possible to the area in
which the PowerRoll will be used. This will minimize the operator’s travel time to switch-out battery packs
and therefore improve not just convenience but also performance and efficiency.
Installation of the Charger
PowerHandling’s smart chargers are custom designed and built to operate only with PowerHandling battery
packs. Do not use a different charger for a PowerHandling battery pack and do not use a different battery
pack on the PowerHandling charger.
A thermistor on the battery pack provides feedback to the
charger on the temperature of the cells during the charging
process, allowing the charger to ensure it does not overheat
(over-amp) the pack during the charging process.
The AC input can be from any properly grounded wall outlet
worldwide, handling from 100V-240V and either 50 or 60 Hz.
If the power supply is not “clean” however, consider using a
UPS, or line filter to prolong the life and improve the
performance of the charger.
General Throttle Operation Guide
The RVB model of PowerRoll is equipped with a variable speed throttle which allows the operator to engage the
drive roller to the load to be moved and gradually accelerate it to full speed / full throttle.
The purpose of the variable speed is to accelerate the load gradually, which:
a) Reduces the likelihood of slipping or traction loss between the drive roller and load;
b) Reduces the likelihood of tearing or damage to either the product or the drive roller;
c) Reduces jarring or lurching of the load, which is safer in respect to maintaining control of the load and better
for the machine, as it reduces peak amp draw which extends both battery life and motor life.
14 of 20 2020/10

Stall and Near-Stall Conditions
The operator should exercise caution to ensure the PowerRoll does not enter a stall, or near stall, condition, for
more than just a few seconds at most. PowerRolls can output extremely high torque to move very heavy loads,
however if they are trying to move too great a load this can be damaging to the machine –in particular, to the motor
or battery pack. A near-stall condition is identifiable by anoticeable drop in the machine’s RPM. This occurs in
particular when lifting loads, such as a paper roll onto a dolly or cable reel up onto a platform. This short duration of
near-stall is okay, and it is expected to be subjected to this. However, if it remains in this near-stall state for too long,
damage is occurring to the motor and battery pack which decreases their life.
If the application is beyond the rated capacity of the PowerRoll being used:
1. Discuss with PowerHandling the possibility of changing the drive module to a higher reduction version,
increasing its torque output while reducing its speed (for any given amp draw).
2. Discuss with PowerHandling the possibility of moving to a higher capacity PowerRoll series.
For more information visit PowerHandling online at www.powerhandling.com or contact a sales associate at 1-888-
37-POWER or 1-509-244-8860.
15 of 20 2020/10

Trouble Shooting Guide For Battery Powered Machines
The Drive Roller Turns Unengaged but Won’t Move the Load
Determine whether the issue is:
1. TORQUE (drive roller stops turning when engaged with the load) or
2. GRIP or TRACTION (drive roller spins against the load, not moving it).
1. TORQUE - The drive roller stops turning when it engages with the load
Check the unloaded speed of the motor and compare it to the minimum (see below). On battery
machines low speed can be an indicator of many problems and is a good initial test to perform to
get a baseline for further troubleshooting. Ensure you do this unloaded RPM test using a recharged
battery pack, as a depleted battery pack will give lower values. Below are the minimum RPM
(Revolutions-Per-Minute) or MPM (Meters-Per-Minute) values. If you do not have access to a hand-
held RPM meter, just count the number of seconds to complete 10 full revolutions:
MODEL RPM MPM (ft/min) Seconds (to complete 10 rev’s)
RVB-10 170 38.1 (125) 3.52 sec
RVB-15 113 25.4 (83) 5.31 sec
RVB-25 81 18.1 (60) 13.50 sec
If the speed of your model is less than the specified value or if the machine is showing a noticeable
lack of speed or power when moving a load then please progress through the following trouble-
shooting suggestions:
I. Inspect the drive roller urethane to determine if it has delaminated, i.e. separated from
the drive roll core. This would give the impression the drive roll is not turning when in
fact the core is, but the polyurethane that was bonded to it has separated and become a
loose sleeve around the core. Look at the side of the machine to see if the drive roller
core is turning while the urethane surface is not.
II. The battery pack is not providing enough amps, either worn out or not recharging
correctly. Run the machine with another battery pack if one is available to determine if
a faulty battery pack is the cause of the reduced performance. If another battery pack is
not available the suspect battery pack can be returned to PowerHandling for evaluation.
III. The load being moved or lifted is too great for the capacity of your PowerRoll. Contact
PowerHandling to review your application. We can tell you if you are using your
PowerRoll beyond it design capabilities and offer a more suitable model (or substitute a
higher reduction / higher torque gearbox) to better suit your application.
16 of 20 2020/10

2. GRIP - The drive roller spins against the load instead of moving it
This is typically because of insufficient traction between the drive roller and the load being moved and
can occur for a number of reasons, including:
I. On a brand new machine, there can be a problem with initial grip until the drive roller becomes
“worn in”. This is a temporary condition that can be remedied quickly. The best way to wear in
the drive roller is to use it. It is important you wear in the roller on product that does not cause
slip –usually larger diameter loads. Using it on rolls or other product that does slip will heat up
the urethane surface due to friction and exacerbate the grip problem. After 10 minutes of
rolling a load back and forth it should be worn in enough to move loads without slipping.
II. The geometry may be accentuating an existing traction problem. Reference the explanation in
the ‘General Overview’ section describing how too small of a diameter load results in less of the
inertial resistance of the load pushing downward (vertical) instead of backward (horizontal). A
small diameter can be moved if there is sufficient friction contact and a large diameter load can
be moved even with very little friction contact, but the combination of a small diameter and low
friction greatly increases the likelihood of slipping. Generally, the load’s diameter should be
> 915mm (36”).
III. The drive roller has oil, grease or other low viscosity material embedded into or otherwise
making contact with it, reducing its ability to achieve a friction contact. As the drive roller makes
pressure contact with the support roller while the machine is operating, oil and/or grease may
be picked up from the floor and deposited onto the drive roller in which case the rollers will
need to be cleaned with an appropriate oil dissolving solvent or detergent.
IV. To address low friction issues and reduce the impact of lubricants that end up interfering with
the rollers, the application of Borax (Hydrated Sodium borate –an inexpensive cleaning agent,
ref www.borax.com) to the drive roller can help. All new PowerRolls and replacement drive
rollers are sent out with Borax already applied.
Battery Pack Discharges Quickly
I. If the current battery pack has been in service for quite some time, its effective capacity may be
depleted. All current battery technologies are such they lose a percentage of their total
effective capacity on each discharge/recharge cycle. In time, this reaches a point that the
battery pack’s life becomes too short and it should be replaced. If two battery packs are being
used equally, this should result in both battery packs becoming ineffective around the same
time. If one pack is wearing out prematurely though, return the suspect pack to PowerHandling
for analysis.
II. If the battery pack is relatively new and has undergone few discharge/recharge cycles, it is
possible it is a faulty battery pack. If this is the case, there will likely be problems during both the
charging and discharging of the battery pack. Contact your PowerHandling sales representative.
17 of 20 2020/10

LED Indicator Light
The RVB-Series PowerRolls are equipped with an electronic control board to monitor and control the high
current required to move the heavy loads for which they are designed.
The LED indicator on the top of the back plate provides feedback on the status of the machine and warnings
if the machine is being used is a way which can potentially cause damage.
Explanation of LED Functions:
When a battery pack is installed the LED will flash green once and remain off until the throttle is
actuated. This simply indicates power is on and throttle input is being seen.
The LED will turn on whenever the throttle is actuated and go off when throttle is not actuated.
The LED will glow solid green anytime machine is within the normal operating temperature or safe
operation mode.
The LED will start to flash red quickly when the motor temperature is higher than normal operating
temperature, but the PowerRoll will still function. This is intended to serve as a warning / feedback
to the operator. The LED will continue to flash red quickly until the motor cools down to normal
operating temperature - even when throttle is not actuated. High motor temperatures are most
likely caused by a) stalling or near-stalling under heavy loads; b) a combination high load and high
duty cycle operation
If the motor temperature continues to rise after being in the rapid flashing red “warning mode”, it
will eventually switch to “overheated” and the machine will be disabled to cool down and the red
LED will flash slowly. Slow flashing will continue while the PowerRoll remains disabled until the
motor returns to the “warning” temperature set point (rapid flashing).
18 of 20 2020/10

Throttle Condition
LED
Condition
Color
Machine
State
Explanation / Comments
On No Error Solid Green Operating This is the normal operating state.
On/Off Low Battery Solid Red Disabled
The LED turns red only after switch is released and
low battery condition is found. (Allows current
movement to be completed before disabling due to
low battery)
Off Sleep Off Off Off Machine in “sleep mode” Looks for throttle input to
reawaken.
On/Off Motor Temp too
high. Fast Flash Red Operating
The machine monitors the motor temperature in
real time and displays this warning if the motor
temp increases above the high motor temperature
threshold.
On/Off Motor Over
Temp. Slow Flash Red Disabled
This is to protect the motor from overheating. If the
motor temperature reaches its maximum allowable
temp. the machine will not operate until the motor
is allowed to cool.
Below is a copy of the decal which is located on the chassis of the base machine on the chain cover on the side of the
machine.
General Mechanical Maintenance
The RVB-Series PowerRoll machines are “Maintenance-free”. No regularly scheduled maintenance is
required. They will only need to be periodically inspected for damage and drive roller/support roller wear.
19 of 20 2020/10

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Warranty Guarantee (Machines & Parts / Materials & Labor)Warranty & Guarantee (Machines & Parts / Materials & Labor)
Overview & Conditions:
PowerHandling Incorporated hereby warrants and guarantees all of its material handling machines and parts will be free from defects
in materials and workmanship.
This Warranty is conditional upon:
•The unit being used in a normal and responsible manner and for the purpose for which it was intended -consistent with the
application details provided to PowerHandling.
•The unit is being used in accordance with PowerHandling’s recommended operation and maintenance instructions as
outlined in the documentation provided with the machine.
•The unit having all replacement parts provided by PowerHandling. The use of non-original PowerHandling replacement parts
voids all warranties.
•All afore-mentioned parts being correctly installed, either by PowerHandling, an authorized reseller or by the customer (per
the instructions or directions provided by PowerHandling).
Warranty Periods:
•RVB Series is warranted for a period of twenty four (24) months from the date the user receives the unit(s) from
PowerHandling.
•PowerPallet, PowerCart H-Series, PowerCart L-Series, PowerMover G-Series, RGB-Series, A-Series are warranted for a
period of twelve (12) months from the date the user receives the unit(s) from PowerHandling.
•NiMH battery packs are warranted for a period of three (3) months from purchase. If battery life is less than 12 months,
please review your application and charging procedures with PowerHandling to ensure they are consistent with maximizing
their service life.
•Lithium Battery Packs are warranted for a period of twelve (12) months from purchase. If battery life is less than 24 months,
please review your application and charging procedures with PowerHandling to ensure they are consistent with maximizing
their service life.
Any and all defects either due to improper use, negligent maintenance, or as a result of normal wear and tear are not covered by this
guarantee. Hence the following are excluded:
Exceptions -Use/Misuse Related:
•Air motor damage due to air that is not clean (unfiltered) or not dry (no inline water trap fitted).
•Brushed electric motor damage caused by over-use (too high a duty cycle for the PowerRoll).
•Brushed electric motor damage caused by non-timely brush replacement and/or improper or incomplete brush
maintenance.
Exceptions -Long Term Consumables:
•Vanes / vane kits (for air machines) and brushes / brush kits (for battery machines).
•Brushed electric motors are a long-term consumable and will typically need to be replaced after 5-10 brush replacements,
depending on the condition of the commutator bars.
•Battery packs are long-term consumables and will need to be replaced periodically. Life depends on many factors including
cycling rate, charging practices, and operating/storage temperatures. Misuse or failing to follow
•Muffler materials, connectors and other miscellaneous hardware (for air machines).
Term & ConditionsTerms & Conditions
All rts upplied under arranty ll provide at charge to the customer FOB, Post Falls, ID, once ail parts have been
All parts supplied under warranty will be provided at no charge to the customer FOB, Post Falls, ID, once the failed parts have been
received ack at PowerHandling. If the warranty parts are provided in advance he aile items ng returned, they wi
received back at PowerHandling. If the warranty parts are provided in advance of the failed items being returned, they will be
nvoice as ormal parts sale hen a edit note will pplied when the faile parts are received by PowerHandling. If the
invoiced as a normal parts sale and then a credit note will be applied when the failed parts are received by PowerHandling. If the
warranted parts are available from another PowerHandling location closer to the customer, the parts may be supplied from that
warranted parts are available from another PowerHandling location closer to the customer, the parts may be supplied from that
location if available.location if available.
In the event aim being made under the terms this Warranty which requires the unit to eturne to PowerHandling, theIn the event of a claim being made under the terms of this Warranty which requires the unit to be returned to PowerHandling, the
customer must first obtain Return Material Authorization (RMA) from their sales contact. All freight and related duties and other
customer must first obtain a Return Material Authorization (RMA) from their sales contact. All freight and related duties and other
costs are to customer’s account. All parts and labor costs incurred the repair and or replacement arranted parts wi l be
costs are to customer’s account. All parts and labor costs incurred for the repair and / or replacement of warranted parts will be
provi at no rge the customer.provided at no charge to the customer.
PowerHandling and it distributors, agents, and resell assume no the responsibility beyond he scope of this Warranty. The
PowerHandling and its distributors, agents, and resellers assume no other responsibility beyond the scope of this Warranty. The
repair or replacement of the sai ni onstitutes the limi of PowerHandling’s liability he customer and PowerHandling
repair or replacement of the said unit constitutes the limit of PowerHandling’s liability to the customer and PowerHandling
specifically disclaim and xcludes rescission remedy, or the payment of compensatory consequentia damages, attorney’s
specifically disclaims and excludes rescission as a remedy, or the payment of compensatory or consequential damages, attorney’s
fees costs of litigation.
fees or costs of litigation.