Airsmart Uvhealth BIO2000 User manual

INSTALLATION MANUAL
GERMICIDAL UV-C AIR PURIFICATION

READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY
BEFORE PROCEEDING WITH THE INSTALLATION.
RETAIN THESE INSTRUCTIONS AFTER INSTALLATION
Never expose eyes or skin to UV-C light from any source. Looking directly at the UV-C light may cause
permanent eye damage or blindness. Never operate the UVHealth BIO2000 Air Purifying System out of
the plenum. Avoid touching the glass portion of the lamp with your hands.
The appliance must be installed by a qualified technician or electrician in accordance with local codes and
regulations.
WARNING
Disclaimer:
This product is not sold as a medical device and is not for the purpose of diagnosis of any disease or condition, nor for use in
the mitigation, treatment, or prevention of any disease or condition.
© Copyright, 2021. AirSmart Pty Ltd. www.uvhealth.com.au
TABLE OF CONTENTS
1.0 PRODUCT DESCRIPTION ................................................................................ 5
2.0 PARTS LIST ..................................................................................................... 5
3.0 SAFETY PRECAUTIONS................................................................................... 6
4.0 SIZING AND SELECTING UNITS....................................................................... 7
5.0 UVHEALTH BIO2000 INSTALLATION INSTRUCTIONS .................................... 8
5.1 LAMP INSTALLATION ........................................................................................................ 8
5.2 UVHEALTH BIO2000 UNIT INSTALLATION ...................................................................... 9
6.0 MAINTENANCE ................................................................................................ 11
6.2 REPLACING THE LAMP ........................................................................................................ 11
6.3 HONEYCOMB AND CARBON REPLACEMENT....................................................................... 11
7.0 TROUBLESHOOTING GUIDE............................................................................ 13
7.1 CLEAN-UP OF BROKEN LAMPS ............................................................................................ 13
8.0 TECHNICAL SPECIFICATIONS ......................................................................... 13
9.0 REPLACEMENT PARTS LIST............................................................................ 13
10.0 WARRANTY ..................................................................................................... 13

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UVHEALTH BIO2000 Installation Manual
Designed to complement new or existing ducting airconditioners, UVHealth provides continuous
whole of building air purification. Unlike room air purifiers, UVHealth is concealed in your roof space or
ductwork and provides continuous whole of building air purification.
BIODEFENCE SYSTEM FOR YOUR HOME OR WORKPLACE
UVHealth units will improve system
performance and on going maintenance
by reducing Organic build up on HVAC/R
Cooling/Heating Coils by illumination with
UV-C Germicidal Rays.

4
UVHEALTH BIO2000 Installation Manual
If UVHealth cannot be fitted in the existing air conditioning system, a transition box in flexible ducting is recommended.
Due to high intensity
of UV-C light, the unit
should be installed with
a minimum clearance of
76mm away from flexible
ductwork and other non
UV suitable materials.
Transition box
BIO1000 or BIO2000
Alternate installation
location for additional units
Multiple units can be installed to increase the
coverage area.
Cleaner,
healthier air
Kills germs Removes
odours
Retrofit to most
ducted air
condiotioners
Whole of
home or office
solution
Improves heat
exchanger
performance
by preventing
biofilm build up
Removes
Volatile Organic
Compounds

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UVHEALTH BIO2000 Installation Manual
1.0 PRODUCT DESCRIPTION 2.0 PARTS LIST
1
2
3
4
5
ITEM DESCRIPTION QUANTITY
1 UVHealth BIO2000 Assembly 1
2 230V Quick Connect Power Cord 1
3 UV-C Germicidal Lamp 1
4 #8 Sheet Metal Mounting Screws 4
5 Ductboard Mounting Plate 1
6 Instruction Sheet 1
Figure 2: Parts list and quantities
UV-C Germicidal
Purification breaks
down DNA and stops
bacteria, mould and
viruses
Patented PCO
aluminium
honeycomb cell
technology
removes VOCs
and odours
Carbon
adsorption
layer
traps VOCs
and odours
The UVHealth BIO2000 uses high-intensity ultraviolet
lamps to produce germicidal UV-C band light rays. This
UV-C light sterilises and reduces airborne microorganisms
and volatile organic compounds (VOC’s) by a combination
of photocatalytic chemical reaction and carbon absorption
as air passes through your air conditioning system.
Installed in the main supply or return duct of your system,
the UVHealth BIO2000 can operate continuously to
automatically purify the air in your air conditioning system,
24 hours a day.
Figure 1: UVHealth BIO2000 unit

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UVHEALTH BIO2000 Installation Manual
3.0 SAFETY PRECAUTIONS
READ SAFETY PRECAUTION BEFORE INSTALLATION
Incorrect installation can cause serious damage or injury
WARNING
CAUTION
Failure to observe a warning may result in death
or serious injury.
The appliance must be installed in accordance
with applicable codes and regulations.
Failure to observe a caution may result in injury
or equipment damage.
NOTE: Failure to observe notes may result in equipment
or property damage.
This device MUST be installed by qualified personnel in
accordance with the manufacturer’s installation instructions
and local authority requirements. All electrical work must be
undertaken by a licensed electrician.
WARNING
• Before installing or servicing this unit, turn all power
OFF and have unit unplugged. Electrical shock can
cause personal injury or death.
• Do not exceed voltage rating. Severe damage to device
and / or fire could result. Verify proper voltage before
use.
• Never expose eyes or skin to UV-C light from any
source. Looking directly at the UV-C light may cause
permanent eye damage or blindness.
• Never operate the unit out of the duct or plenum. The
system is designed for a closed duct system.
• Do not mount near a supply or return air opening.
• All duct openings in direct line of sight of the UV light
must be sealed with aluminium tape or equivalent
sealing methods.
• UV light will break down plastic materials not rated for
UV exposure e.g. wire insulation, flexible duct, drain
pans and humidifiers.
o The unit must be mounted at least 76mm from
non-UV rated materials.
o If it is necessary to mount the unit in direct line
of sight of these types of materials, they must be
shielded with aluminium foil, aluminium foil tape,
or sheet metal.
• The UV-C lamp contains mercury. Never touch a
broken lamp or the internal contents of the lamp.
• After opening the carton, unpack and inspect the unit
and lamp for damage. Do not install this unit if any
damage is noticeable. If the lamp is damaged, cracked
or broken, do not touch lamp or other contents in
carton. Close carton and return to place of purchase
immediately.
• In case of accidental exposure to internal contents of
lamp, wash hands and any other affected skin area with
mild detergent. Remove affected clothing immediately.
If skin surface is pierced, seek medical attention
immediately.
• Do not touch the lamp with bare hands. If you touch the
glass of the lamp, you should wipe the glass clean with
isopropyl alcohol and a lint free wipe. If the lamp is not
cleaned, the film of hand oils causes a reduction in the
light intensity.
• To prevent water damage or electric shock, do not
mount unit under a humidifier, or near the condensate
drain pan.
• DO NOT mount this unit outdoors. This product is
designed for indoor installation only.
• For use on gas fired, oil fired, electric and split system
heat pump forced air systems. This product is NOT
designed to be mounted outside on gas fired or heat
pump packaged units.

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UVHEALTH BIO2000 Installation Manual
4.0 SIZING AND SELECTING UNITS
To maximise the efficiency of your system, it is important
to select the right combination of UVHealth Products.
The UVHealth BIO2000 can be used as a single unit or
in combination with one or more UVHealth BIO1000 or
BIO2000 units. The following table can be used to select
the correct number of units for your application.
Ducted AC Fan Capacity, L/s
750 1000 1500 1750 2000 2250 2500 2750 3000
No. of
BIO1000
req’d
1 0 2 1 0 3 2 1 0
plus
No. of
BIO2000
req’d
0 1 0 1 2 0 1 2 3
Approx
coverage,
m2
150 200 300 350 400 450 500 550 600
Figure 3 : UVHealth BIO1000 and BIO2000 size selection chart.
Figure 4: UVHealth BIO1000 and BIO2000 application selection chart.
Contaminant Type Power Supply
Bacteria Mould Viruses VOCs Odours 24V DC 120 /
230VAC
BIO1000 � � � �
BIO2000 ����� �
• For applications with multiple systems, we recommend
a minimum of one unit per system.
• For larger applications, multiple units are
recommended.
• Each unit will require its own transformer / power
supply.

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UVHEALTH BIO2000 Installation Manual
5.0 UVHEALTH BIO2000 INSTALLATION
INSTRUCTIONS
5.1 LAMP INSTALLATION
Disconnect power to all equipment before
beginning this installation. Refer to all warning and
cautionary statements as given in the included
main installation instructions.
Note:
• The UVHealth BIO2000 installation is specific to
direction of airflow and must be properly positioned
when choosing upflow, downflow, or horizontal
airflow applications. Pay attention to directional
airflow arrow for proper installation.
• The installation of the UVHealth BIO2000 may be
on the return air side, supply air side, or adjacent the
coil in the supply plenum of the HVAC system.
• DO NOT locate the UVHealth BIO2000 within 76mm
(direct exposure) of non-UV-C rated flexible ducting,
plastic materials or air filters. UV-C radiation will
degrade many plastic materials over time with direct
exposure. The UVHealth BIO2000 is designed to be
installed on indoor HVAC forced air ducted systems.
• DO NOT install outdoors. Product is not designed to
be exposed to outdoor elements.
1. The ballast is factory set to 120 Volt AC. Make sure that
the voltage is set to 230 Volt AC by sliding the voltage
selector switch in Figure 5 to the 230 Volt position.
The plug must be replaced, and wiring must be done to
applicable electrical codes.
Figure 5: Location of the voltage selector switch on the ballast
2. Remove the front electrical cover from the unit.
3.. Do not touch the bulb lamp glass section with bare
hands. Wear oil-free cotton type gloves when handling
the glass bulb.
4. Remove the lamp from the packaging and slide non-
pinned end through grommet.
5. Loosen lamp clip and insert lamp so that the end of the
lamp is inside the unit.
6. Tighten lamp clip using the brass knurl. Make sure the
lamp clip tightens around the plastic part of the lamp
and not the glass. See Figure 6.
Figure 6: Location of lamp clip with brass knurl
7. Connect ballast to the four pins on the lamp using the
connector. See Figure 7.
Figure 7: Inserting the four pin connector from the ballast
onto the lamp
8. Wipe down the lamp with the supplied alcohol wipe.

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UVHEALTH BIO2000 Installation Manual
5.2 UVHEALTH BIO2000 UNIT INSTALLATION
1. Choose a location for the UVHealth BIO2000 unit, with
the following considerations:
C:\Users\user\ModCons Heating & Cooling PTY LTD\Jobs - Documents\ZZZ DETAILS\FROM JIM'S PORTABLE HD\Do Not Amend - RCD CLEARANCE.dwg, Model
75mm clear zone around UV lamp
to prevent damage from UV light
Figure 8A: Positioning the UVHealth BIO2000 in the supply air duct
C:\Users\user\ModCons Heating & Cooling PTY LTD\Jobs - Documents\ZZZ DETAILS\FROM JIM'S PORTABLE HD\Do Not Amend - RCD CLEARANCE.dwg, Model
75mm clear zone around UV lamp
to prevent damage from UV light
Figure 8B: Positioning the UVHealth BIO2000 in a return air duct
Where the BIO2000 can not be installed in the duct unit or
adjacent ductwork, then the BIO2000 should be installed
into a custom transition, as shown in Figure 9.
Flex duct connection to suit required diameter
BIO1000 or BIO2000 unit
H
D
W
600x600
Maintenance
Access
Figure 9: Positioning the UVHealth BIO2000 in a custom
transition piece
Minimum Dimensions
Dimensions to fit W H D
BIO1000 460 460 125
BIO2000 460 460 300
Figure 10: Minimum dimensions for transition piece
The unit will reduce organic build up on an HVAC cooling/
heating coil by illumination with germicidal UV-C rays.
Locate the unit such that the maximum surface area of the
coil is illuminated, while installing as close to the coil as
possible without damage to the coil.
Use care to avoid damage to the coil and any wiring
or other components while installing the UVHealth
BIO2000 unit.
To prevent water damage or electric shock, DO
NOT mount unit under a humidifier or near the
condensate drain pan.
• The unit may be installed on either the supply or return
plenum.
• The unit may be installed in upflow, downflow, or
horizontal flow ducts and plenums.
• The unit may be installed directly onto a sheet metal
air duct or plenum, or onto fiberglass ductboard when
installed using the included Ductboard Mounting Plate.
See Figure 11.
Figure 11: Marking the mounting hole using the Ductboard
Mounting Plate as a template
2. Attach the quick connect power cord and plug in to
any standard electrical outlet. Verify lamp operation by
looking through the view port on front cover.
Note: Continuous UV-C germicidal lamp operation is
recommended. Cycling the UV-C germicidal lamp on
and off degrades lamp performance much faster and
shortens the filament life.

10
UVHEALTH BIO2000 Installation Manual
3. Install the UVHealth BIO2000 unit:
Never expose eyes or skin to UV-C light from any
source. Looking directly at the UV-C light may
cause permanent eye damage or blindness. Never
operate the UVHealth BIO2000 Air Purifying
System out of the plenum. Avoid touching the
glass portion of the lamp with your hands.
a. Remove two Phillips head screws on the left and
right hand side of the front electrical cover and
remove the cover
b. Hold or temporarily tape the included Ductboard
Mounting Plate in the location chosen for
installation, and using the plate as a template, mark
the mounting surface using the outermost slots in
the plate (see Figure 11). Alternatively, a 136.5 mm
square may be marked on the mounting surface.
c. Cut out the opening for the unit in the mounting
surface, making sure to cut slightly outside the
marked lines if the Ductboard Mounting Plate was
used as a template.
d. If mounting the unit on ductboard, attach the
Ductboard Mounting Plate to the opening by
folding the inner flaps of the plate into the opening
and fully back against the inside of the opening in
the ductboard, either from the sides or from top
and bottom of the plate. Finish the Ductboard
Mounting Plate installation by sealing around the
edges of the plate to the ductboard, using mastic
foil tape or other material suitable for sealing duct
joints.
e. Insert the unit into the duct opening and attach
it to the duct (or Ductboard Mounting Plate) with
the four included sheet metal screws. The wider
side of the V-shape of the UVHealth BIO2000 unit
panels should face into the oncoming airstream,
see Figure 12.
f. The UVHealth BIO2000 models are configured for
upward or horizontal air flow direction as shipped. If
the direction of airflow in the duct is downward, the
whole unit may be rotated, so that airflow matches
Figure 12.
g. Reattach cover using two sheet metal screws
previously removed in step 3a.
h. Attach the quick connect power cord and plug in to
any standard electrical outlet.
i. Verify lamp operation by looking through the view
port on front cover.
Figure 12: Unit showing direction of airflow
Figure 13: Unit showing lamp in operation

11
UVHEALTH BIO2000 Installation Manual
6.0 MAINTENANCE
Maintenance and service should only be completed by a
qualified technician.
Disconnect power to the unit before commencing
inspection and cleaning.
Never expose eyes or skin to UV-C light from any
source. Looking directly at the UV-C light may
cause permanent eye damage or blindness. Never
operate the UVHealth BIO2000 Air Purifying
System out of the plenum. Avoid touching the glass
portion of the lamp with your hands.
Note: Wear disposable, non-absorbent protective
gloves prior to inspection procedure in case of accidental
breakage of glass.
• We recommend inspecting and cleaning the lamp at
least every 6 months. Frequency depends upon the
environment. Such as: the type of air filter, duration
of use and replacement cycle.
• To maintain maximum output intensity, replace
the lamp annually. The lamp should operate
continuously for maximum lamp life and light
effectiveness.
• Do not attempt to clean the catalytic honeycomb
core with cleaning solutions. The catalyst is radiated
with short wave ultraviolet light during period of
non-air flow and is self-cleaning. If there is build up
blocking the catalytic cells, sit the unit on end, on a
flat surface, with electrical enclosure facing up. Use
low-pressure, compressed air to blow the surface of
the catalytic cells free of blockage.
6.1 CLEANING THE LAMP
Disconnect power to the unit before starting
replacement procedure.
Note: Wear disposable, non-absorbent protective
gloves prior to replacement procedure in case of
accidental breakage of glass.
1. Unplug the quick disconnect power cord from the unit.
2. Remove two Phillips head screws on the left and right
hand side of the front electrical cover and remove the
cover.
3. Remove four mounting screws.
4. Remove the UVHealth BIO2000 body by sliding out of
the duct mounting plate.
5. Use a cotton cloth with isopropyl alcohol and gently
clean the surface of the lamp.
6. Replace the UVHealth BIO2000 back into the duct
mounting plate and tighten the mounting screws.
7. Replace the front electrical cover and plug the quick
connect power cord back into the unit mounting
screws.
6.2 REPLACING THE LAMP
• It is recommended the lamp is replaced after 12 months
of continuous service. To maintain maximum output
intensity, the lamp should be replaced annually.
• Replace only with a genuine replacement lamp. This
is a custom manufacture lamp designed only for the
UVHealth BIO2000 high output thermal compensating
electronic ballast.
• Follow the above steps and after step 4 loosen the
brass knurl nut on the clamp at the rear of the lamp.
Unplug the lamp electrical connector from the end
of the lamp shown in Figure 6 and gently slide the
lamp out the front of the UVHealth BIO2000 housing.
Reinstall by reversing the above steps.
Note: If blue light leaks through any portion of plenum
and/or around mounting plate, unplug power supply
cord immediately and seal affected areas.
UV lamps contain a small amount of mercury,
like a typical fluorescent lamp. Check with your
local waste management authority for local
disposal or recycling requirements.
Never touch broken lamp or internal contents of
lamp. The lamp contains mercury.
Note: In case of accidental exposure to internal
contents of lamp, wash hands and any other affected
skin area with mild detergent. Remove affected clothing
immediately. If skin surface is pierced, seek medical
attention immediately.
6.3 HONEYCOMB AND CARBON REPLACEMENT
If there is a need to replace the honeycomb or carbon
media, the following procedure should be followed.
Make sure power is disconnected from the unit
before removing the unit.
Note: Wear disposable non-absorbent protective gloves
prior to replacement procedure in case of accidental
breakage of glass.
1. Unplug the quick disconnect power cord from the unit.
Look through the round sight glass hole and verify the
UV lamp is off before removing the unit. There should
be no blue glow along the length of the unit.
2. Remove the two Phillips head screws on the left and
right hand side of the front electrical cover and remove
the cover.

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UVHEALTH BIO2000 Installation Manual
3. Detach the unit from the duct or Ductboard Adaptor
Plate by removing the four sheet metal screws. Save
the sheet metal screws for reattaching the unit.
Carefully slide unit out of duct.
4. Remove the lamp with the following steps. Disconnect
the ballast from the lamp by unplugging the four pin
connector (see Figure 7). Loosen lamp clip and slide
through the front end of the unit (see Figure 6). Be
careful not to break lamp.
5. Unscrew the end bracket by removing the hex screws.
Save the hex screws for reattaching the end bracket.
The end bracket is located on the opposite side of the
model to the power source. See Figure 14.
6. With the end bracket taken off, the honeycomb and
carbon media can be slid out of the opening in the back
of the unit. See Figure 15. The honeycomb panel and
the carbon media insert must be removed together
even if only one needs replacing.
Figure 14: Removing the end bracket hex screws
7. Replace any removed pieces of either honeycomb or
carbon media with the specified replacement parts
only. When sliding the replacement pieces back into
the unit, check and make sure the honeycomb is placed
on the inside while the carbon media is touching the
outside side panel.
8. Once the replacements are slid all the way into the
opening, attach the end bracket with previously
removed hex screws.
9. Carefully insert the lamp through the grommet on
the front end of the unit. Re-attach the lamp clip by
tightening down on the plastic end cap of the lamp. Re-
attach ballast by plugging connector into the four pins
of the lamp. Use a cotton cloth with isopropyl alcohol
and gently clean surface of lamp.
Figure 15: Removing the honeycomb and carbon media
10. Insert the unit back into duct opening and attach to duct
or Ductboard Mounting Plate using the four sheet metal
screws that were previously removed. The V shape of the
unit should face into the panel, see Figure 12. Replace
front electrical cover and plug the quick connect power
cord back into the unit.
11. Look through the round sight glass hole and verify the UV
lamp is lit. There should be a blue glow along the length.
If the lamp is not lit, follow the Troubleshooting guide.

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UVHEALTH BIO2000 Installation Manual
7.0 TROUBLESHOOTING GUIDE
If the germicidal UV lamp is not operating (when looking
through the view port):
1. Check to be sure there is correct voltage to the unit and
the ballast is set for the correct voltage.
2. Be sure the lamp connector is fastened securely.
3. Check for loose electrical connections.
4. Test with new lamp and if lamp still does not light,
replace ballast.
7.1 CLEAN-UP OF BROKEN LAMPS
(see warnings in Section 3.0 of this manual)
UV lamps contain a small amount of mercury, like a
typical fluorescent lamp. DO NOT touch any of the
mercury with your bare hands.
1. While wearing disposable, non-absorbent protective
gloves, carefully pick up the large pieces of glass with
your hands.
2. Vacuum the entire area with a standard household
vacuum cleaner ensuring the removal of all lamp
material.
3. Dispose of the pieces of glass, the vacuum cleaner bag,
and the disposable gloves in a sealed garbage bag.
4. Check with your local waste management authority for
local disposal or recycling requirements.
5. Wash hands. Remove and wash clothes for added
safety measures.
8.0 TECHNICAL SPECIFICATIONS
Description Value
UV-C Germicidal Lamp 50 watts UV-C
Length in Duct 451 mm
UVHealth BIO2000 PCO TiO2
Semiconductor 2.26 m2
Weight 1.63 kg
Adjustable Voltage 120 or 230 volts
Lamp Life Efficiency Output Up to 2 years
Average Static Pressure Drop 4.98 pa
Application air flow range for
the UVHealth BIO2000 up to 1000 L/s (17.6 kW)
9.0 REPLACEMENT PARTS LIST
Replacement Part
Number
Part Description
BIO2000PCO BIO 2000 Honeycomb PCO
105mm x 448mm
BIO2000CARB BIO 2000 Carbon Filter
BIO2000BLST BIO 2000 230V Replacement
Ballast Assembly
BIO2000LAMP BIO 2000 425mm (17.5”)
Replacement Lamp
For replacement parts, contact your air conditioning
specialist installer or maintenance provider.
10.0 WARRANTY
Our goods come with guarantees that cannot be excluded
under the Australian Consumer Law.
You are entitled to a replacement or refund for a major
failure and compensation for any other reasonably
foreseeable loss or damage.
You are also entitled to have the goods repaired or replaced
if the goods fail to be of acceptable quality and the failure
does not amount to a major failure.
AirSmart Pty Ltd provides a 1 year parts only warranty for
faulty or defective goods. For warranty information about
this product, visit www.uvhealth.com.au.
If your UVHealth BIO2000 unit is not operating correctly,
please contact the supplier or air conditioning specialist.

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UVHEALTH BIO2000 Installation Manual
Notes :

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UVHEALTH BIO2000 Installation Manual
Notes :

082021
EMAIL
[e-mail]
AUSTRALIA
Level 2/696 Bourke St,
Melbourne, VIC 3000, Australia
PHONE
1300 555 935
WEBSITE
uvhealth.com.au
©AirSmart 2021