Airtecnics CLEVER CONTROL V3 User manual

CLEVER CONTROL
Version: V3
INSTALLATION AND FUNCTIONING MANUAL
USER AND BASICVERSION
Please, read these instructions carefully before attempting installation
SECURITY ADVISE SIMBOLS
Attention, Danger, Safety Advice!
Danger from electric current of high voltage!
Injuries risk!
Important Information!
AIRDOM07100-R2 (03-02-16)

2
INDEX
CLEVER CONTROL CHARACTERISTICS .........................................................................................................................3
CLEVER KIT INCLUDES.....................................................................................................................................................5
INTELLIGENT PCB..............................................................................................................................................................5
CONNECTION DIAGRAM - TEMPERATURE SENSOR SHIELDED CABLE ....................................................................6
CONNECTION DIAGRAM - AIR CURTAIN - 1 Clever Control managing1 unit (1 PCB)...................................................6
CONNECTION DIAGRAM – AIR CURTAIN - 1 Clever Control managing multiple units (+1 PCB).....................................7
Connection Diagram – FAN HEATER - 1 Clever Control managing 1 unit (1 PCB).............................................................7
Connection Diagram – BASIC FAN HEATER - 1 Clever Control managingmultiple units (+1 PCB)...................................8
Connection Diagram – HORIZONTAL FAN HEATER - 1 Clever Control managing multiple units (+1 PCB)......................8
Wiring Diagram – 1 Clever Control with 1 Intelligent PCB....................................................................................................9
Wiring Diagram - 1Clever Control with 2 Intelligent PCB..................................................................................................10
MODIFY MODBUS ADDRESS..........................................................................................................................................11
CLEVER TFT CONTROL...................................................................................................................................................12
MAIN STATE SCREEN FUNCTIONS................................................................................................................................13
BUTTONS NAVIGATION...................................................................................................................................................14
MENUS..............................................................................................................................................................................14
USER MENU......................................................................................................................................................................15
User Menu / TIME PROGRAMMER..............................................................................................................................16
User Menu / Time Programmer / ACTIONS..................................................................................................................18
User Menu / ADJUST TIME..........................................................................................................................................18
User Menu / DAY - NIGHT TEMPERATURE................................................................................................................19
User Menu / BASIC CONFIGURATION (MENU)...............................................................................................................19
User Menu / Basic Configuration / WORKING PROGRAM – AIR CURTAINS..............................................................20
User Menu / Basic Configuration / WORKING PROGRAM – AIR CURTAINS..............................................................21
User Menu / Basic Configuration / WORKING PROGRAM – FAN HEATERS..............................................................22
User Menu / Basic Configuration / CONFIGURATION (INITIAL)..................................................................................23
User Menu / Basic Configuration / Configuration / NAME.............................................................................................24
User Menu / Basic Configuration / GENERAL ALARM.................................................................................................25
User Menu / Basic Configuration / PARAMETERS.......................................................................................................27
User Menu / Basic Configuration / Parameters / SPEED..............................................................................................27
User Menu / Basic Configuration / Parameters / HEATING..........................................................................................28
User Menu / Basic Configuration / Parameters / HEATING..........................................................................................28
User Menu / Basic Configuration / Parameters / TEMPERATURE...............................................................................28
User Menu / Basic Configuration / Parameters / Temperature / SET POINT LIMITS...................................................29
User Menu / Basic Configuration / Parameters / Temperature / CALIBRATION...........................................................29
User Menu / Basic Configuration / Parameters / Temperature / DISCHARGE TEMP (Available soon)........................29
User Menu / Basic Configuration / Parameters / DISABLE...........................................................................................30
User Menu / Basic Configuration / Parameters / DOOR................................................................................................30
User Menu / Basic Configuration / FILTER HOURS TO NEXT REVISION...................................................................32
User Menu / Basic Configuration / COUNTERS............................................................................................................32
User Menu / Basic Configuration / LOCK CONTROL....................................................................................................32
CODES – ACCESS AND CHANGE...................................................................................................................................33
User Menu / ADVANCED CONFIGURATION....................................................................................................................34
User Menu / Advanced Configuration / ADVANCEDPARAMETERS
...........................................................................34
User Menu / Advanced Configuration / IN-OUT............................................................................................................35
Connections and Functions: IN/OUT of Digital/Analogic and Temperature sensors..........................................................37
BMS CONTROL.................................................................................................................................................................40
CLEVER CONTROL - WALL MOUNTING INSTRUCTIONS.............................................................................................43

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CLEVER CONTROL CHARACTERISTICS
CLEVER,the new advanced total control, leads the new generation in air curtains management:
Maximum control + maximum energy saving.
Clever automatically adapts the functioning of the air curtain to the entrance climatic conditions inorder to keep
the comfort and energy saving.
Simple Installation Plug & Play. Factory adjusted to just switch on and run.
Main Advantages:
INTELLIGENT REGULATION
Depending on door state, on how often the door is open/closed, the internal/outside temperature or discharge
temperature, Cleveroptimizes the ventilationand heating to create an efficient barrier for an optimal and
effective climate separation. With manual or automatic functioning, it works with many differentprograms
depending on heating type (water, electrical, heat pump or unheated)and installed temperature sensors.
Clever Control has lots of extra functions to fulfil all client needs.
USER FRIENDLY
Multilanguageand easy icons for fullyunderstanding. Main state screen indicatesof the most important
settingsincluding: Ventilation speed,heating, temperatures, door state, working mode andprogram, filter state,
day/hour, timer, etc.
Different menu configurations depending onwho is managing the equipment:
•“User” simplified mode
•“Basic”, with main parameters
•“Advanced” for professionals.
ENERGY SAVING
Clever Control has 3 gradesof comfort and energy efficiency which can be adjusted in all manual and
automatic programs. “Eco” mode uses the less energypossible without compromising too muchthe comfort,
while “Comfort” spends more ventilation/heating to maintain or achieve quicker the set temperature. As
indicates, “Medium” it's in between both modes.
ADAPTIVE DOOR DELAY
When thedoor closes, theair curtain remainsworking at dooropen conditions for certain time to be ready if it's
open again. The power of the unit during this delay time is divided in two strength stages, where the first is
strongerthan the second one in order tosave energy. There are two types: “Fixed” where you can select the
duration of the delay, or “Flexible” which adapts automatically the time depending on how often the door is
opened.
FILTER ALARM
Indicates when filter needs replacing/cleaning. Clever offers 2 options: By “Timer”of functioning hours or by
“Pressure Sensor” switch. Filtersign will change color depending on the state from green to orange and finally
red combined with a flashing message on the screen.
MULTI-EQUIPMENT
Clever PCB can manage different types of units: Air curtains, fan heater, AHU, etc. Once programmed, it can
work alone without any TFTcontrol. Clever controller display shows the functioning and is used to program
each device. One TFTcan manage up to255 different units, eachone with its ownprogram. The system
detects and shows automatically howmany unitsare connected. End usercan customize thename of each
equipment.

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CLEVER CONTROL CHARACTERISTICS
TIMER / CALENDAR
Once programmed,the air curtain starts and turns off according to the client needs.Calendar functionto turn
ON/OFF automatically the unit dependingon each different day of the week or predefined groupsof days. User
can select between Dayor Night modes with 2 differentSet temperatures in order to save energy.
BMS CONNECTION
Clever uses Modbus RTU protocol to communicate between the PCB and TFT control and it can be connected
directly to a Modbus RTU BMS system. Available in the future Modbus Ethernet with extra module. The Clever
PCB has several digital IN/OUT and analogical IN/OUT (0-10V) tocontrol/monitory directly the unit (ON/OFF,
fan speed, heating, temperature set, alarms, etc...).
PC / ANDROID APP
Any Windows PC or Android (IOS in the future) devicecan manage the aircurtain with thesame functions as
the Clever TFT control. If an IP is assigned, the unit can be externally fully controlled thought internet. Extra
WiFi module required for Android.
FULLY PROGRAMABLE
In Advanced configurationmode, user can set the minimum/maximumof many parameters, like ventilation
speed or heating whendoor is open/closed, set the temperatures forday/nightand air outlet, the door delay,
etc.
Advanced functions:
•Intelligent proactive regulation
•Manual / Automatic Functioning
•Energy saving modes: Eco,Medium and Comfort
•Different programs depending on installed temperaturesensors
•Lots of functions to fulfil the client needs
•Fixed / Flexibledoor delay (progressive / adaptive)
•Calendar (Timer ON day/ON night/OFF)
•Alarms: general, filter, anti-freezing, overheating,
•Fans overheating,airflow, fire, external, heating locked, etc.
•Day / Night Temperatures
•Multi-Equipment management
•Multilanguage
•User / Basic / Advanced configurations
•Control lock option
•3 Temperature sensors:inside, outside and airjet
•Unheated, electrical or water heated,heat pump (also combined)
•Modulating valve for waterheated (includes 24Vpower supply)
•AC and EC fans
External communication:
•2 independent Modbus RTU – BMS
•Configurable IN/OUT Digital/Analogical - BMS
•Modbus TCP Ethernet - BMS (optional, available soon)
•PC program (RS485)
•WiFi (optional). Bluetooth (optional, available soon)
•Androidapplication. IOS application (available soon). Both require WiFimodule.
•External monitoring (IP, available soon)

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CLEVER KIT INCLUDES
Clever Control
RJ11 Cable
•Colour TFT screen 2.8 inch
•114 (h) x 85 (w) x 14 (d) mm
•Prepared for flush-mount installation
•
Easy Plug & Play installation
•RJ11 (4 Pins), 7m length
(RJ45 (8 Pins) 7/10 m length cable is
included together with the air
curtain/fan heater (not in clever kit)
Intelligent PCB Box
Door Contact
•Electronic PCB Regulation
•218 (h) x 140 (w) x 64 (d) mm
•Varnish Protection
•Monitoring Door Status
•Magnetic contact
PCB Power Supply
Outdoor Temperature Sensor
•Input:100-240Vx1 50/60Hz (AC)
•Output: 24V 2A (DC)
•EU 2 pins / BS 3 pins plugs
•Real-time temperature values
•IP65 Protection
INTELLIGENT PCB
If more than one PCB connected in serialusing Modbus protocol, you should turn ON the 3 switches inside the
CleverControl anduse 3 jumpers at CN3,CN6 and CN7 according to the wiringdiagram.
All Digital and Analogical IN/OUT are defined bydefaultas indicatedin the wiring diagram. Installercan modify
and select different functions dependingon their needs.
The first time you connect the Clever, theequipment will check how many temperature sensors are connected
in order to select the program automatically.
The CleverControl TFT hasan in buildtemperature sensor usedas inside temperature. If you want an
external insidetemperature sensor(differentplace than the controller) you should install it at TS3 (once done,
TS3 has priority tothe CleverControl TFT)

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CONNECTION DIAGRAM - TEMPERATURE SENSOR SHIELDED CABLE
CONNECTION DIAGRAM - AIR CURTAIN - 1 Clever Control managing 1 unit (1 PCB)

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CONNECTION DIAGRAM – AIR CURTAIN - 1 Clever Control managing multiple units (+1 PCB)
Please consultthe operating manual ofthe air curtain for multiple units connection
Connection Diagram – FAN HEATER - 1 Clever Control managing 1 unit (1 PCB)

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Connection Diagram – BASIC FAN HEATER - 1 Clever Control managing multiple units (+1 PCB)
Connection Diagram – HORIZONTAL FAN HEATER - 1 Clever Control managing multiple units (+1 PCB)
Please consultthe instruction manual ofthe fan heater for multiple units connection.

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Wiring Diagram – 1 Clever Control with 1 Intelligent PCB

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Wiring Diagram - 1 Clever Control with 2 Intelligent PCB

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MODIFY MODBUS ADDRESS
By defaultthe Modbus address of Clever PCB is 1.
If more than one PCB is connected in serial using Modbus protocol, you should give different Modbus
addresses to each PCB board (you can choose from 1 to 255). The Modbus addresses should be introduced
using a binarycode to the switch SW1 as examples shown in this table:
PCB number (decimal)
Binary code
PCB switch position
1
00000001
10000000
2
00000010
01000000
3
00000011
11000000
4
00000100
00100000
5
00000101
10100000
6
00000110
01100000
7
00000111
11100000
8
00001000
00010000
9
00001001
10010000
10
00001010
01010000
34
00100010
01000100
58
00111010
01011100
100
01100100
00100110
After choose an address, you should open the board and turn ON and OFF the correctswitches of SW1 for the
desired Modbus address. For example:
After modify the new Modbusaddress, you should:
•Remove the powersupply or click the resetbutton 2 seconds
•Go to initial configuration (basic menu)and press “SCAN” to update all Modbusaddresses.

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CLEVER TFT CONTROL
MAIN STATE SCREEN
Main state screen indicatesof the most important settingsincluding:Ventilation speed, heating, temperatures,
door state, working mode and program, filter state, day/hour, timer, etc…

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MAIN STATE SCREEN FUNCTIONS
FAN SPEED Indicates the fan speed (stages or proportional)
HEATING TYPE / STAGES
Indicates the heating type (electrical, water, heat pump) and state
(heating stage, ON/OFF or proportional, heating/cooling)
The last sign on the right is the anti-freezing protection at water
heated units (safety program to protect the water coil)
DOOR STATE Indicates if the door is open or closed
AUTO / MANUAL Indicates if unit works manually or automatic
FILTER STATE Indicates the state of the filter
(green = clean, orange = getting dirty, red = dirty)
ENERGY MODE
Indicates the energy saving mode: Eco, Medium or Comfort
(Eco prioritizes saving energy against the comfort)
TIMER
Indicates that timer is activated.
It has 3 states: ON Day, ON Night or OFF.
DAY / NIGHT Indicates thatis activated the Day or Night Function to have two
different set temperatures (in order to save energy)
EXT / BMS EXTERNAL BMS
Indicates that something is interfering to the device externally or by
the BMS
UNIT LOCKED
Indicates that the unit is locked.
Unit does not work until you unlock it by code.
CONTROL LOCKED Indicates that the control is locked.
Unit works but user needs a code to manage the controller.
ALARM
The flashing red sign indicates that there is an alarm. If affects any
parameter, it will also flash.
A second screen with a message will indicate:
- Name of device that have the alarm
- Which alarm is
- Explain or ask you to do something
TEMPERATURES Indicates the set temperature (desired). Shows the current temperatures according to the installed sensors:
Ambient, outside and discharge (air jet).
PROGRAM Indicates the selected functioning program
TIME AND DATE Indicates time and date
WIFI / BLUETOOTH Indicates that is connected with Wi-Fi or Bluetooth
UNIT SELECTION
When there are arrows, indicates that there are more than one
device connected to the TFT
(pressing “✓” it will change to blue color and with the arrows you
can change between other units)
DEVICE TYPE
AND NAME
Indicates the type of device: Air curtain, fan heater, etc…
Name: Unit + Modbus address by default, but can be changed to
identify with its own name

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BUTTONS NAVIGATION
When you are managingControl Clever, text inblue coloror flashing sign indicates where you currently are.
ON
OFF
Turn ON /OFF the equipment
When multi equipment (more than 1 unit)it will ask if you want toturn ON/OFF
the current unit or all
MENU
BACK
EXIT
State
Screen
Go to User Menu
Menus
- Exit Menu (if youare in first level)
- Go back topreviousmenu screen (if you are in level 2or higher)
- When editing the name, time and hour, etc… it goes back to the
previous value
SCROLL UP/DOWN
GO NEXT/BACK
State
Screen
Manual: Modifiesthe ventilation (fan icon will flash). Once
ventilation is chosen, button “✓” must be pressed, and then arrows
buttons will modify the heating. If you press “✓” again then arrows
modify the temperature set.
Auto: Modifies only the Set temperature
Menus
Scroll through option (left) or editing value (between arrows)
(SET)
SELECT DEVICE
ENTER OPTION
CONFIRM
State
Screen
Turn the device name into blue and then using arrows you can
change between devices (different units and Modbus number) (Only
multi-equipment)
Menus
Go from left side to the right side (in order toedit the values)
Confirmthe selected value (between arrows)and go backto left
Enter to edit an optionwith “
✓
”sign
MENUS
There aredifferent menusdepending onwho is managing the equipment:
- “User” very easy for final user
- "Basic" with mainparameters to configure the unit. Suitablefor people with technical knowledge.
- "Advanced" only for professionals
Access User Menu by pressing "Menu"
Button

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USER MENU
MENU
BACK
Exit Menu (if you are in first level)
Go back topreviousmenu screen (if you are in level2 or higher)
When editing thename, time, hour, etc… it goes back to the previous value
SCROLL UP/DOWN
GO NEXT/BACK Scroll through option (left) or editing value (between arrows)
(SET)
ENTER OPTION
CONFIRM
Go from left side to the right side (in order toedit the values)
Confirmthe selected value (between arrows)and go back to left
With “✓” sign you can edit an option.
USER MENU - SCREEN 1
Select Operation Mode
Automatic or Manual Functioning
Select Energy Saving Mode
- Eco: Uses the less energy possible
- Medium: In between Eco / Comfort modes.
- Comfort: Spends more ventilation/heating to
maintainor achieve quickerthe set temperature
Adjust Time Programmer
Automatic ON/OFF (see below)
Adjust Time and Date (see below)
USER MENU - SCREEN 2
Adjust Day/ Night Temperature
2 Different Set temperatures
Enter into Basic Configuration Menu:
Code required to access to technical parameters
Enter into Advanced Configuration Menu:
Code required to access to professional area
Force Reset
Restart the Clever Control

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User Menu / TIME PROGRAMMER
By default it’s OFF, showed as "Disable"
To activate to turn it into "Enable"and press “✓” button to
activate it and show all the options
TIME PROGRAMMER MENU - SCREENS 1 y 2
Enable / Disable Time Programmer.
Select "Day Type" group.
Create from 1 to10 different Timer Actions
Erase selected action.

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User Menu / TIME PROGRAMMER

- Custom (default):
To make the choice ofgroups easier you can choose among predefined groups of days that will have
the same program.
Groups are:
Day Type:
- Custom (by default): Customize each day with a different schedule, it must be
programmed daily with desired schedule.
- Mon-Fri: Monday to Friday
- Mon-Sat: Monday to Saturday
- Mon-Sun: Monday to Sunday
- Mon-Fri Sat: Monday to Friday and separately Saturday
- Mon Fri-Sat-Sun: Monday to Friday and separately Saturday to Sunday
Day Type (Monday) Group Day Type (Mon-Sun)

Use
Actions:
Scroll Up/Down button to select an Action,and press “✓” button to create a new one
or edit an existing one.
Create New Timer Action (1) Edit Existing Timer Action (1 or 2)

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User Menu / Time Programmer / ACTIONS

New Action / Edit Action :
TIMER ACTIONS - SCREEN 1
Action:(by default “NO”)
- Day: Turn ONthe unit using “Day Temperature”
(set in Day/Night Temperature Menu)
- Night: Turn ON theunit using “Night Temperature”
(set in Day/Night Temperature Menu)
- OFF: Turn OFF the unit
Time: - Hour: Select from 0 to 23 h
- Minute: Select from 0 to 59 min
Confirm: Should press to confirm yourselectionand go backto
Timer general menu
Delete: If you want to delete the editing action, selectYes
and
press “✓”.
User Menu / ADJUST TIME
This function adjusts the general time and date of the Control.
1. Use Scroll Up/Down buttonsto select a number,
which will representthe hour time (from 0 to23h).
Press “✓” button to accepttime and move to next
value.
2. Repeat the sameprocess until adjusting Hour,
Minute, Day, Month andYear values.
3. Once in Confirm option, press “✓” button to
accept and go back togeneral User Menu.

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User Menu / DAY - NIGHT TEMPERATURE
This function adjusts the Day/Night Set Temperatures. User can select between Day or Night modes with 2
different Set temperaturesin orderto save energy.
1. Use Scroll Up/Down
2. Press “✓” button to enter into selected option.
buttons to select Day or Night,
value.
3. Use Scroll Up/Down buttonsto enter temperature
values. Press “✓” button when finished.
4. Once in Confirm option, press “✓” button to accept
and go back to general User Menu.
User Menu / BASIC CONFIGURATION (MENU)
In Basic Configuration mode the technician can configure the main parameters of the clever control.
BASIC CONFIGURATION - SCREEN MENU
Select Working Program (see below)
Equipment Configuration (see below)
Adjust Water Heating Mode
Only water heated and heat pump units:
ON/OFF or Proportional (0-10V)
Parameters (see below)
General Alarm
Define which alarms activate the general
alarm (digital OUT)
Filter Revision:Define hours to nextrevision
Counters
Consult Working/Heating/Filter hours
Lock Control
Unit in OFF and protected by a code
Change Basic Code
Enter Code

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When entering Basic Configuration Menu, a security code must be introduced to access.
Consult section "Codes: Access and change".
1. Use Scroll Up/Down
buttons to enter first digit's value.
2. Press “✓” button to move to next digit.
3. Repeat the same process until the code is fully entered.
4. Once in Confirm option, press “✓” button to accept
and enter into Basic Configuration Menu.
User Menu / Basic Configuration / WORKING PROGRAM – AIR CURTAINS
Clever has different operating programs depending on:
- Type of functioning: Manual or Automatic
- Type of heating: unheated, electrical heated, water heated, heat pump
- Energy saving mode: Eco, Medium or Comfort
Manual:
- P1: Manually you can select ventilation speed and heating stage (also with heat pump units you can
select cooling or heating mode)
- P2: Manually you can select ventilation speed and heating stage depending on door state (also with
heat pumpunits youcan selectcooling orheating mode):
- When the door isopen, you select the dooropen ventilation speed and heating stage.
- When the door isclosed, you select the door closed ventilation speed and heating stage.
At all programs, if ambient temperature >= set temperature, depending on energy saving mode it will:
- Comfort: nothing is modified
- Medium: heating is stopped
- Eco: stops the air curtain