Aituo AM121 Series User manual

SHENZHEN AITUO AUTOMATION DEVICE CO.,LTD
Automatic USB Soldering machine
User manual
Adress：2/F, 4th-Building,Zhaofuda Industry park, Songgang, Bao'an, Shenzhen,
China
Phone：[phone]
Email: [email protected]
Website: Http://www.automachines.cn

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Index
1、Machine
structure······································································································
··········3
(1)Function and
feature·····································································································
·3
(2)Structure and main
parameter························································································4
2、
Workstation ·································································································
······················4
(1)Wire fixing
workstation·······························································································4
(2)Wire Clamp
workstation······························································································5
(3)Pulling,cutting,stripping
workstation···········································································5
(4)Soldering
workstation··································································································
6
3、Control
Panel··········································································································
·············7
(1)Button
function·······································································································
·····7
(2)Touch screen
function··································································································7
4、Operating
instructions···································································································
······13
(1)Prepared before
starting·····························································································13
(2)Operating steps of
starting·························································································13
(3)Operating steps of
stopping·······················································································13
5、Fault analysis and
solutions·······························································································13
(1)How to adjust when the number of rubber core in the feeding pathway is very
little ？········································································································
·······························13

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(2)How to adjust when the number of rubber core in the feeding pathway is very
little ？········································································································
·······························14
(3)How to adjust when the knife can’t cut the wire on the cutting
workstation? ································································································
·····························15
(4)How to adjust when stripping will harm to the copper wire or can’t strip the outer skin
completely?··································································································
·····························16
(5)How to adjust when the wire be pulled broken on the pulling
workstation?·································································································
·····························16
(6)How to adjust when soldering the inner rubber can not add the solder
wire?··········································································································
·······························16
(7)How to adjust when the dislocation between bottom grippers and top
gripers?·······································································································
······························19
(8)How to adjust when connector stuck at feeding pathway or push material
parts?·········································································································
································20
(9)How to adjust the temperature of the soldering iron
head? ·········································································································
······························21
6、Adjusted accessories and the
methods················································································22
7、Attention
matters········································································································
········22
8、FAQ
summary·····································································································
··············23
9、Cleaning and attention
matters··························································································23
10 、Training
steps···········································································································
·······24
Automatic USB Soldering Machine

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The USB soldering machine we manufacture is mainly applied to USB A male,USB A
female,MINI 5pin,Micro USB.It can decrease the labor cost,improve the production rate and
create a better operation environment for workers.We have a professional technical research
and developed team,which aims at providing better function and better quality for our
customers.Your satisfaction is our goal.
Machine Introduction
1. Function and feature
The machine mainly apply to automatically soldering between cable with USB
connector.It adopts the vibrating tray to feed connectors automatically and by chain feeding

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wire.There are five main workstations for wire fixing,pulling,cutting,stripping and soldering.
The machine is compact design,saving much space.Soldering orientation is controlled by
fiber optic sensor.
The machine is high output and precision.Using big power soldering station.the
soldering effect is very stable and high quality.
2.Structure and main parameter
（1）Structure:
Machinery parts: Body frame,Vibrating tray,shift sprocket and chain,pulling parts,cutting
parts,stripping parts,soldering parts.
Electronic parts: PLC,Touching screen,step motor,power switch.
（2）Parameter:
Size：1500（L）×600（W）×1300（H）(MM) Weight：200KG
Voltage：single phase : 220V，10A，50HZ Air Pressure：0.5~0.8Mpa
Temperature：-20℃~ +50℃
Operator：1 people
Productivity：800－1200PCS/H
Workstation
1. wire fixing workstation
Function：this work station is used for fixing wire.
Bottom Wire fixing claw

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2. Wire Clamp workstation
Function
Clamp board：Avoid the fixed wire dropped,so that the fixed wire can keep good stability
in each working procedure.
Clamp piece：Avoid the stripping station pulling the inside core of the wire.
Clamp upper claw：Leading the wire to the right position for soldering；
Wire detection switch：to detect if there is a wire or the number of inside wire is enough to
soldering.
Solder wire feeding parts：feeding the solder wire；
3. Pulling,cutting,stripping workstation
Clamp pieces
Clamp board
Wire detection switch
Clamp claw
Solder wire feeding part

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4. Soldering workstation：
Down knife adjusting screw
丝
Forward knife adjusting screw
Down leading adjust
Soldering gun
Soldering station
Down leading adjust
Upper knife adjusting screw

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Control Panel
1. Button
1RESET ：Open the machine,restart machine,must press reset.Servo motion mechanism
back to the origin,then the reset button will light on all the time.
2ON ：Machine in the automatic mode, press “on” button and the lights normally on,
which means the machine is in running stat.
3OFF ：Press “OFF” button, the machine is in stop state, “ON” button lights
off ,machine stop working.
4AUTO/STEP:Only when the switch on automatic mode, press the start button, the
machine will be in the running state, if the action actuator in manual control, the
switch is required to be on step mode.
5EMERGENCY ：When in emergency situation,press this button,machine will be
stopped immediately
2. Touch screen
Start screen:to choose the language,and enter into the Main UI

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（1）Main UI：the first frame after starting the machine，press the specific button then
will enter into the relevant page.
（2）Auto UI：Press the “Auto UI”,it will enter into the fellow automatic control screen

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Note：
○
1Cleaning：Clear the current counter and re-count.
○
2Single-step/auto：Set single-step working or auto working.
○
3Status Display：show the state of manual or auto。
○
4Sensor/Pedal switch：control the working speed by hand sensor or foot pedal
○
5Vibrating tray：control the vibrating tray
○
6Start ：In the reset mode to press the button,the machine will run automatically, same
function with “on” button
○
7Stop：stop all the action
○
8Reset：clear all the alert and abnormal
⑨USB connector detection:to check whether the connector stuck on incoming material parts
⑩Chain back to origin point:the chain back to original point
（3）Single cycle UI ：Press “single cycle UI” button,you will enter into single cycle
control screen.