AL-KO AIRSAFE 1200 User manual

AIR PURIFIER
EN
OPERATING MANUAL
AL-KO AIRSAFE® 1200 / 1600

Translation of the original operating manual
2
AL-KO AIRSAFE®1200 / 1600
Legal
AL-KO THERM GMBH
Hauptstraße 248 - 250
D-89343 Jettingen-Scheppach
Germany
Fon: [phone] - 0
Fax: [phone] - 2113
E-mail: [email protected]
Revision history
Version Description Date
1.0 Initial release 14/12/2020

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3426558
Table of contents
1 About this manual..........................................................................................5
1.1 Explanation of symbols ..............................................................................................................................5
1.1.1 Safety instructions......................................................................................................................................5
1.2 Safety symbols...........................................................................................................................................6
1.2.1 Abbreviations..............................................................................................................................................7
1.3 Legal notices ..............................................................................................................................................7
2 Safety instructions ......................................................................................... 8
2.1 General safety instructions .........................................................................................................................8
2.2 Specicsafetyinstructions.......................................................................................................................11
2.2.1 Warnings for cleaning work......................................................................................................................11
2.2.3 Intended use.............................................................................................................................................11
2.2.4 Foreseeable misuse ..................................................................................................................................12
3 Product description ...................................................................................... 13
3.1 Functional description ..............................................................................................................................13
3.1.1 Overview...................................................................................................................................................13
3.1.2 Measures to improve air quality ...............................................................................................................14
3.1.3 Operating and display elements................................................................................................................15
3.1.3.1 Control panel ............................................................................................................................................15
3.1.3.2 Hygiene timer ...........................................................................................................................................15
3.1.3.3 Deviceplug,devicemainswitch,ne-wirefuse .......................................................................................16
3.2 Technical data........................................................................................................................................... 16
3.2.1 General technical data ..............................................................................................................................16
3.2.2 Airltrationdata.......................................................................................................................................16
3.3 RatingplateoftheAL-KOAIRSAFE®1200/1600airpurier ...................................................................17
4 Delivery, transport, storage ............................................................................ 18
4.1 Delivery ....................................................................................................................................................18
4.1.1 Scope of supply........................................................................................................................................18
4.1.2 Transport damage.....................................................................................................................................18
4.2 Transport ..................................................................................................................................................19
4.2.1 Safety .......................................................................................................................................................19
4.2.2 Transport under aggravated conditions ....................................................................................................20
4.2.3 Transport with fork-lift truck or pallet truck ..............................................................................................20
4.2.4 Transport from the delivery to the installation location.............................................................................20
4.3 Storage prior to installation ......................................................................................................................21
4.4 Disposal of packaging ..............................................................................................................................22
5 Installation ................................................................................................ 23
5.1 Safety .......................................................................................................................................................23
5.2 Remove the outer packaging ...................................................................................................................23
5.3 Set up the device and secure it.................................................................................................................24
5.4 Connect the device to the mains power supply.........................................................................................25
6 Commissioning........................................................................................... 26
6.1 Safety .......................................................................................................................................................26
6.2 Switching the device on and off................................................................................................................27
6.2.1 Overview...................................................................................................................................................27
6.2.2 Switching on the device............................................................................................................................27
6.2.3 Switching off the device ...........................................................................................................................27
6.3 Operating the device with a timer .............................................................................................................28
Table of contents

Translation of the original operating manual
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AL-KO AIRSAFE®1200 / 1600
7 Service and maintenance............................................................................... 29
7.1 Safety .......................................................................................................................................................29
7.2 Maintenance schedule ..............................................................................................................................30
7.3 Carryoutlterchange ..............................................................................................................................31
7.3.1 Safety .......................................................................................................................................................31
7.3.2 Filter change indicator ..............................................................................................................................32
7.3.3 Preparation...............................................................................................................................................32
7.3.4 Replacepre-lter ......................................................................................................................................33
7.3.5 ReplaceHEPAlter...................................................................................................................................34
7.3.6 Completethelterchange........................................................................................................................35
7.4 Circuit diagrams .......................................................................................................................................36
8 Help in the event of faults .............................................................................. 37
8.1 Safety .......................................................................................................................................................37
8.2 Possible malfunctions ..............................................................................................................................37
8.3 Contacts ...................................................................................................................................................38
9 Replacement parts....................................................................................... 39
9.1 Spare part list ...........................................................................................................................................39
9.2 Proof of delivery .......................................................................................................................................39
10 Disposal ................................................................................................... 40
11 EC Declaration of Conformity in accordance with 2006/42/EC .................................... 41

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About this manual
1 About this manual
These installation instructions and the operating manual apply to both devices, AL-KO AIRSAFE® 1200 and
AL-KOAIRSAFE®1600,hereinafter referred to as AL-KOAIRSAFE®1200/1600.
The German version is the original text of the installation instructions and the operating manual. All further language
versions are translations of the original installation instructions and the operating manual.
Read these installation instructions and the operating manual carefully before installation, commissioning and main-
tenance. This is the prerequisite for safe work and trouble-free handling.
Observe the safety instructions and warnings in this documentation and on the product.
This documentation is a permanent part of the described product, and must be handed over to the buyer if the prod-
uct is sold.
1.1 Explanation of symbols
1.1.1 Safety instructions
DANGER
This signal word is used to indicate an immediate dangerous situation which, if not avoided,
will result in death or severe injury.
WARNING
This signal word is used to indicate a potentially dangerous situation which, if not avoided,
could result in death or severe injury.
CAUTION
This signal word is used to indicate a potentially dangerous situation which, if not avoided,
could result in minor injury.
ATTENTION
This signal word is used to indicate a potential risk of property damage.
NOTE
Special instructions for ease of understanding and handling.

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AL-KO AIRSAFE®1200 / 1600
1.2 Safety symbols
Meaning Symbol
GENERAL DANGER SYMBOL
If the required safety instructions are not observed, this can lead to death, severe
injuries and severe property damage.
IMPORTANT NOTE
If this notice is not observed, problems can arise with the device.
OBSERVE THE INSTALLATION INSTRUCTIONS AND THE OPERATING MANUAL
If the notices in the installation instructions and the operating manual are not
observed, problems can arise with the device.
Warning symbol
Thewarningsymbolsusedintheseinstallationinstructionsandtheoperatingmanualdrawattentiontospecichazards.
Meaning Warning symbol
Warning of electric shock hazard
If the necessary safety instructions are not observed, this can lead to
severeinjuryorevendeathduetohazardouselectricshock.
Warning of crushing hazard
If the necessary safety instructions are not observed, this can lead to
severe injury or even death due to crushing.
Warning of hand injury risk
If the necessary safety instructions are not observed, this can lead to
severe injury or even death.
Warning of substances hazardous to health
If the necessary safety instructions are not observed, this can lead to
severe injury or even death.
Warning of hazards due to industrial trucks
If the necessary safety instructions are not observed, this can lead to
severe injury or even death.
Warning of falling from heights
If the necessary safety instructions are not observed, this can lead to
severe injury or even death.
Warning of obstacles on the oor
If the necessary safety instructions are not observed, this can lead to
severe injury or even death.

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3426558
About this manual
Meaning Warning symbol
Warning of falling objects
If the necessary safety instructions are not observed, this can lead to
severe injury or even death.
Instruction symbol
The instruction symbols used in these installation instructions and the operating manual draw attention to instructions
to be observed.
Meaning Instruction symbol
Wear eye protection
If eye protection is not worn, injuries may be caused to the eyes.
Wear foot protection
If foot protection is not worn, injuries may be caused to the feet.
Wear hand protection
If hand protection is not worn, injuries may be caused to the hands.
Wear breathing masks
If respiratory protection is not worn, poisoning and chemical burns to the
lungs may occur.
Isolate before maintenance or repair
Failure to disconnect the device from all energy sources before starting mainte-
nance or repair work can result in serious injuries.
1.2.1 Abbreviations
PPE – Personal Protective Equipment: for example, cut-proof gloves, safety goggles, helmet, working gloves, helmet,
mask
1.3 Legal notices
Allspecieddataservesolelytodescribetheproduct.Nostatementonaspeciccharacteristicorsuitabilityforaspe-
cicpurposecanbederivedfromthesedata.Thedatadonotexempttheuserfromhisownjudgementandchecks.

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AL-KO AIRSAFE®1200 / 1600
2 Safety instructions
2.1 General safety instructions
2.1.1 Warnings
WARNING
Risk of serious injury or even death due to working without personal protective equip-
ment!
Working on the AL-KOAIRSAFE®1200/1600 without personal protective equipment (PPE)
can result in serious injuries or even death.
Observe the safety instructions in these installation instructions and the operating man-
ual.
Wear your PPE during all work on the device.
Use further protective equipment according to the work to be carried out.
WARNING
Risk of serious injuries or death!
Working on the AL-KOAIRSAFE®1200/1600 can result in serious injuries or even death.
Haverepair,maintenanceandserviceworkcarriedoutonlybyqualiedpersonnel.
Disconnect the device from the mains power supply and protect it against being recon-
nected and restarted before starting repair or maintenance work.
Avoidnakedamesandsparksintheintakeareaofthedevice.
Observe the working instructions and these installation instructions and the operating
manual.
Work carefully at all times.
Wear your PPE during all work on the device.
WARNING
Risk of injury from unauthorised opening.
Keep the rear housing cover and the cover with control panel closed during operation.
Neveropenthedeviceduringoperation.
Therearhousingcovermayonlybeopenedbyqualiedpersonnel.
2.1.2 Children and persons with limited capabilities
This device may be operated by children aged eight years and older and by persons with limited
physical, sensory or mental capabilities or lacking experience and/or knowledge as long as they are
supervised or have been instructed in the safe use of the device and are aware of the resulting dan-
gers. Children must not be allowed to play with the device. Children may not clean or perform user
maintenance on the pump without supervision.
Persons with very severe and complex limitations may have requirements going beyond the instruc-
tions given here.

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Safety instructions
2.1.3 Improper use and operation
Observe the safety instructions in these installation instructions and the operating manual in order to
avoidinjury,reandotherdangerscausedbyimproperuseandoperationofthedevice:
The design and construction of the AL-KO AIRSAFE® 1200 / 1600 device complies with the
standards listed in the declaration of conformity.
If installation is performed contrary to our regulations, and the defect/damage which has oc-
curredisattributabletoimpropermodication,processingoranyothertreatment,alldamage
compensation or warranty claims are ruled out. The orderer must prove that improper installa-
tion did not cause the defect which has occurred.
Safety and monitoring equipment must not be removed, bridged or disabled in any other way.
All authorised persons must have read and understood the installation instructions and the op-
erating manual in full before starting work on the device and must observe them at all times!
Inorderavoidhazardsduringoperation,allcompany,operatingandworkinstructionsofthe
user apply in addition to these installation instructions and the operating manual.
2.1.4 Safety instructions for operation
ThedevicemayonlybeoperatedintheperformancerangespeciedintheAL-KOTHERMtech-
nical documents.
The AL-KOAIRSAFE®1200/1600airpuriermustbeinstalledcorrectlyandusedinstrictcom-
pliance with our installation instructions and the operating manual.
Thedevicemayonlybeoperatedfullyassembledandttedwitheffectivecontactguards.
Thedevicemayonlybeoperatedinatechnicallyawlesscondition.Malfunctionsanddamage
thatcanaffectsafetymustbeimmediatelyandprofessionallyrectied.
The design and construction of the AL-KOAIRSAFE®1200/1600 airpuriercomplieswiththe
standards listed in the Declaration of conformity or Installation Declaration . All electrical parts
areprotectedbyxed,securelyfastenedguardsthatcanonlyberemovedusingtools.
Avoid spark formation in the vicinity of the AL-KOAIRSAFE®1200/1600airpurier.

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AL-KO AIRSAFE®1200 / 1600
2.1.5 Safety instructions for maintenance
Replace damaged and worn components only with original spare parts.
Always disconnect the mains plug before starting repair and maintenance work.
The general maintenance instructions in the AL-KO THERM installation instructions and the op-
erating manual must be observed.
Observe the run-on time of the fan. Wait at least three minutes for the fan impeller to come to a
standstill before opening the rear housing cover and the cover with control panel.
2.1.6 Personal safety instructions
The AL-KOAIRSAFE®1200/1600 airpuriermayonlybeoperatedbypersonstrainedinitsuse
and expressly authorised to do so.
The wearing of PPE is necessary when working on the AL-KOAIRSAFE®1200/1600airpurier!
The installation instructions and the operating manual must be available at a suitable place in the
device operating location.
2.1.7 Residual dangers
Thedevicemayposehazardsifitisnotoperatedbytrainedpersonneland/orisoperatedimproperly
or not according to its intended use.
Residualdangersarepotentialhazardsthatarenotimmediatelyapparent,suchas:
Injuries due to failure to observe the safety instructions, standards, directives or regulations.
Injuries caused by uncoordinated work.
Injuries or death from electric shock due to working on cables with damaged insulation and de-
fective connections.
Riskofrehazardduetodamagedfanparts,e.g.hot-runningbearings.
Injuries caused by working on the fan before it has come to a standstill.
Injuries caused by pinching or crushing and collisions during transport, unpacking and setup of
the device.
Tippingofthedeviceduetoinstallationonunevenorloosegroundandduetoinadequatexa-
tion of the device using the wall mounting bracket.
Risk of tripping and falling due to improper routing of the electrical connecting lead.
Healthhazardsduetopoorhygiene,suchasfailuretochangeltersatregularintervals.
Hazardsduetoimproperconductresultingfromfailuretoobservethesafetyinstructions,stand-
ards and regulations.

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Safety instructions
2.2 Specic safety instructions
2.2.1 Warnings for cleaning work
WARNING
Risk of injury due to collisions, cutting, pinching and crushing.
There is a risk of injury to hands and arms during cleaning work.
Work carefully at all times.
Wear your PPE (cut-proof gloves, safety goggles, safety shoes).
WARNING
Health hazards due to contact with media.
Thereisariskofhealthhazardsduringcleaningworkduetoskincontactwithmicrobially
contaminated impurities and liquids and inhalation of vapours.
Minimise the risk of contamination by observing the maintenance intervals.
Use food-safe and paint-compatible disinfectants and cleaning agents.
Test the paint compatibility on an inconspicuous area of the housing surface.
Use only approved containers.
Ensure an adequate supply of fresh air.
Wear your PPE (cut-proof gloves, goggles, breathing mask).
Observethehazardoussubstancesregulationsforthecleaningagentsused.
2.2.2 Training
The owner/operator of the AL-KOAIRSAFE®1200/1600airpuriermustbriefhispersonnelonthefollowingsubjects
at regular intervals:
Compliance with the installation instructions and the operating manual and the statutory regulations.
Intended used of the device.
Observance of all company, operating and work instructions at the owner’s/operator's setup location.
Response to faults.
2.2.3 Intended use
The AL-KOAIRSAFE®1200/1600airpurierisintendedexclusivelyforthesterilisationofatmosphericairinheavily
frequented rooms. The device reduces the risk of infection by lowering the dust content, aerosol concentrations and
other contaminants in the air.
The AL-KOAIRSAFE®1200 airpurierisintendedforroomsfrom20to140m2.
The AL-KOAIRSAFE®1600airpurierisintendedforroomsfrom30to180m2.
The devices may only be used for room air sterilisation in large, heavily frequented rooms, such as:
Classrooms in schools
Day care centres
Restaurants
Conference rooms
Shops
Thedevicesaresuitableforoperationinthetemperaturerangefrom-20°Cto+40°C.Deviatingeldsofapplicationmust
be agreed upon with the manufacturer.

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AL-KO AIRSAFE®1200 / 1600
The risk is borne solely by the user. Furthermore, the intended use also means compliance with the operating and main-
tenance conditions listed in these installation instructions and the operating manual (see sections “6 Commissioning" on
page 26 and “7 Service and maintenance" on page 29).
Operate the device only when it is fully assembled.
Set up the device on level ground.
Protect the device from moisture.
Use only original replacement parts from AL-KO THERM.
Children and persons who are not familiar with the device must not use it.
Observeallaccidentpreventionandreprotectionregulations.
2.2.4 Foreseeable misuse
The AL-KOAIRSAFE®1200/1600airpuriermayonlybeoperatedwithinthelimitsofthetechnicaldataspeciedby
AL-KO THERM. Any other use or use beyond that described in section “2.2.3 Intended use" on page 11 is regarded as
being not in accordance with the intended use. The manufacturer cannot be held liable for damage resulting from this.
Possible misuse includes:
Notsettingupthedeviceonlevelground.
Conveying media with impermissibly high or low temperatures.
Conveying aggressive media or media with a high dust content.
Installation and operation in an environment with aggressive media (e.g. sea air) or media with a high dust content
(desert).
Installationinroomslargerthanthemaximumsizespeciedforthisdevice.
Installation and operation outdoors.
Operationwithoutpre-lterand/orwithoutHEPAlter.
Use in a potentially explosive atmosphere.
Failure to observe the static limits (additional components).

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Product description
3 Product description
Theexible,quietandspace-savingAL-KOAIRSAFE®1200/1600airpurierisusedtopurifytheairinrooms.
The exact type designation can be found on the rating plate attached to the housing. When ordering replacement
parts or in case of other queries, please specify the type designation of the AL-KOAIRSAFE®1200/1600 device,
theyearofcontructionandtheserialnumber(seesection“3.3RatingplateoftheAL-KOAIRSAFE®1200/1600
airpurier"onpage17).
The device is suitable for operation in the temperature range from -20°C to +40°C.
The device consists of one component.
The device is available only for indoor installation.
3.1 Functional description
3.1.1 Overview
The AL-KOAIRSAFE®1200/1600airpuriermakesasignicantcontributiontoimprovingtheairqualityinheavily
frequentedindoorrooms.BylteringtheairthroughanH13classHEPAlter,99.95%ofviruses,bacteria,pollen,spores
andaerosolsareabsorbedintheparticulatelter,thuseffectivelyreducingtheriskofinfection.Thedevicecanbeused
forroomsizesupto180m2withinnitelyvariable,quietcontinuousoperation.
16
B
15
14
17
A
19
18
11
8
7
20
9
21
22
10
6
4
2
3
5
1
13
12
15

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AL-KO AIRSAFE®1200 / 1600
A Operating side (front side) 11 Rear housing cover
B Maintenance side (rear side) 12 HEPAlter(HEPAH13)
1 Fan 13 Load cell
2HEPAlterguiderail(HEPAH13) 14 Silencers
3Pre-lter(baglter) 15 Sound insulation
4 Device plug cover 16 Wall mounting bracket
5 Castor 17 Outlet hood
6 Handle recess 18 Hygiene timer (time strip)
7Lock(8mmAllenscrew) 19 Control panel
8 Cover with control panel 20 Intake grille
9Deviceplug,mainswitch,ne-wirefuse 21 Device base
10 Rating plate 22 Height-adjustable foot
The AL-KOAIRSAFE®1200/1600 airpurierhascastors(5)andheight-adjustablefeet(22)onthedevicebase(21)
andahandlerecess(6)ontherearofthehousing.Thedevicecanthusbeeasilysetupandpositionedhorizontallyon
alevelsurfacewithsufcientload-bearingcapacity,onastraightinteriorwallatitsintendedinstallationlocationbytwo
persons.Theairpuriercanbeeasilymovedawayfromthewallformaintenance.
Thedevicedrawsinroomairthroughtheintakegrille(20)onthefrontandpassesitthroughatwo-stageltersystem.
Abagpre-lter(3)rstremovescoarsedirtparticlesbeforethepre-cleanedairispassedontotheHEPAH13lter(12)
aboveit.ThisisdesignedinaccordancewiththeEN1822andremovesthesmallestaerosolsandparticles.Thecleaned
air is then returned to the room via the outlet hood (17) on the top of the device.
Theairowisconveyedbyafan(1).Itssoundemissionsareminimisedbytwosilencers(14)andsoundinsulation(15)
insidethehousing.Furthermore,thechoiceoftheH13classHEPAlterensuresextremelyquietcontinuousoperation
oftheairpurier.
Inordertoguaranteeahighqualityofthecleanedairleavingtheoutlethood(17),thelterisconstantlymonitored
bymeansofadifferentialpressuremeasurementusingtheloadcell(13).Thepre-ltercaneasilyberemovedbythe
owner/operatorbyopeningthefourretainingclamps.TheHEPAlterisonlypushedinonrails(2)andcanberemoved
by pulling it out.
Thedeviceisswitchedonandoff,itsfunctionmonitored,thestatusofthetwoltersdisplayedandthefancontrolledvia
a clearly arranged control panel (19) on the front of the AL-KOAIRSAFE®1200/1600 airpurier.Anadditionalhygiene
timer(18)stucktothehousingsignalswhenthepre-lterneedstobereplaced.Thehygienetimerisalwaysreplaced
togetherwiththepre-lterbytheowner/operator.
Afterthelterhasbeenchangedandthedeviceswitchedon,thehygienetimerisactivatedbytheowner/operatorwitha
rmpressonitsintegratedstartbutton.Aredbarinthesightglassindicatesthecorrectfunction.Whenthelevelreaches
theupperedgeofthescale,thepre-lterhastobereplaced.
3.1.2 Measures to improve air quality
NOTE
Our products are subject to continuous quality control, and comply with the applicable reg-
ulations.
In addition to the operation of an AL-KOAIRSAFE®1200/1600airpurier,thefollowingmeasuresarenecessaryto
ensure a consistently high indoor air quality:
Ensureanadequateaircleaningcapacityappropriatetothesizeoftheroom.Thehourlyairowrateoftheairpu-
riershouldbeatleastthreetimestheairvolumeoftheroom,inthecaseofhighcontaminantconcentrationssix
times the room volume. If necessary, use several devices in one room.
Eliminate or reduce the cause of the room air contamination.
Ensure a regular supply of fresh air.

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Product description
3.1.3 Operating and display elements
3.1.3.1 Control panel
1
3
2
4
1 Filter status LED (red) 3 Fan rotary switch (0 / I)
2 Run LED (green) 4 Fan control knob (Mid / High / Power)
The fan is switched on and off with the fan rotary switch (3). The green Run LED (2) indicates that the fan is running. The
airowratethroughtheairpuriercanbesteplesslyregulatedwiththefancontrolknob(4).TheredFilter status LED
(1)lightsupwhenalterchangeisnecessary.
3.1.3.2 Hygiene timer
NOTE
The illustration of the hygiene timer is purely an example. The hygiene timer on your device
may differ slightly from that illustrated here.
1
2
3
4
5
1Scale,lllevelindicatormax.6months 4 Fill level pointer
2 Fill level indicator 1 month 5 Fill level indicator 3 months
3 Activation panel
Thehygienetimersignalstheperiodofuseofthepre-lter.Itisstartedimmediatelyaftercommissioningoftheairpu-
rierviatheactivationpanel(3).Aliquidrisesfromthebottomtothetop;thelllevelindicator(4)showstheperiodof
useofthepre-lteronthescaleinstepsofonemonth(2),threemonths(5)andsixmonths(1).Whenaperiodofuse
ofsixmonthsisreached,thepre-lterhastobereplaced.

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AL-KO AIRSAFE®1200 / 1600
3.1.3.3 Device plug, device main switch, ne-wire fuse
1
2
3
1230Vdeviceplug 3 Device main switch
2Coveroverne-wirefuse
Thepowerissuppliedtotheairpurierviathe230Vdeviceplug(1).Thedeviceisthenswitchedonatthedevicemain
switch(3).Ane-wirefuse(T6.3A)isinstalledunderthecover(2).
3.2 Technical data
ATTENTION
Read the documentation supplied with the device. Information on the technical and electrical
data can be found there.
3.2.1 General technical data
Data AL-KOAIRSAFE®1200 AL-KOAIRSAFE®1600
Dimensions (W x D x H) in mm 661 x 418 x 1900 661 x 573 x 1900
Weight in kg 100 128
Intendedroomsizes 20 m2to 140 m230 m2to 180 m2
ArticleNo. 340 6881 340 6882
3.2.2 Air ltration data
Innitely variable control AL-KOAIRSAFE®1200 AL-KOAIRSAFE®1600
MID HIGH POWER MID HIGH POWER
Airltrationinm3/h 600 980 1200 800 1300 1600
Recommendedroomsize1) in m236 - 72 59 - 118 73 - 146 48 - 96 79 - 158 91 - 182
Sound pressure level2) in dB[A] 35 45 50 35 45 50
Power consumption in W 18 78 130 31 116 191
1) Forefcientreductionofaninfectionrisk,anhourlyairltrationrateof3to6timestheroomvolumeisrecommendedforaroomheightof2.75
m.
2) Measuredina9x10x2.75mroomwithaveragesoundabsorption,airpurierinstalledinthecorner.

Subject to changes in line with technical progress! 17
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Product description
3.3 Rating plate of the AL-KOAIRSAFE®1200/1600 air purier
The article number, serial number, year of construction, manufacturer information and the design data can be found on
the rating plate. This rating plate is attached to the outside of the device.

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AL-KO AIRSAFE®1200 / 1600
4 Delivery, transport, storage
4.1 Delivery
4.1.1 Scope of supply
ATTENTION
Suitable screws and dowels for the wall mounting bracket must be supplied by the customer.
Use only approved fastening materials suitable for the wall mounting.
The AL-KOAIRSAFE®1200/1600airpurierisdeliveredasacompleteunit.Thedeliverycontains:
AL-KOAIRSAFE®1200/1600airpurier
Pre-lter,H13HEPAlter
Hygiene timer
Wall mounting bracket
The AL-KOAIRSAFE®1200/1600airpurierisdeliveredwrappedinplasticfoilandmountedonaone-waypallet.
The intake grille is packed separately in plastic foil.
The AL-KOAIRSAFE®1200/1600airpuriermayonlybetransported,liftedandinstalledwithinthestandardop-
erating limits (-20°C to +40°C).
4.1.2 Transport damage
ATTENTION
Claims for damages can only be made within the applicable complaint periods. Report defects
or damage to the supplier immediately on discovery.
Inspect the delivery for transport damage immediately. If damage is discovered, proceed as follows:
Do not accept the delivery or accept it only conditionally.
Document the extent of damage discovered on the delivery note.
Initiate a complaint.

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Delivery, transport, storage
4.2 Transport
4.2.1 Safety
WARNING
Risk of injury during transport and setup of the device.
Risk of injury during transport and setup of the device due to bumping hands and arms, trip-
ping over foreign objects, falling from steps and ladders, cutting on sharp edges, parts falling
or tipping over.
Observe the applicablesafetyconditionsinDGUVregulation68“Industrialtrucks”.
Have a second person to help you.
Use only use suitable lifting equipment, industrial trucks and load securing devices.
Usethespeciedpick-upandliftingpoints.
Use safe steps and ladders.
Do not stand or walk under suspended loads.
Secure loads to prevent tipping, slipping and rolling away using suitable lashing straps.
Observe the indicated weights.
Keepthetransportrouteandsetuplocationfreeoftrippinghazards.
Wear your PPE (cut-proof gloves, safety shoes).
CAUTION
Risk of injury due to the device falling or tipping over.
Failure to observe the safety instructions, standards, directives and regulations leads to a
risk of injury due to the device falling or tipping over.
Observe the applicable standards, directives and regulations.
Observe the instructions in these installation instructions and the operating manual.
Work only on surfaces on site that are suitable for installation preparation and lifting.
ATTENTION
Uniform lifting of the device must be ensured.
Onlyapprovedliftingequipmentwithasufcientload-bearingcapacitymaybeused.
Theliftingequipmentmustbeinaawlesscondition.
The load handling equipment must be inspected for load-bearing capacity and damage
before use.
Secure the load during transport.
Use only suitable transport locks.
Plan for a second person to help if there is a load to be lifted or moved.
Move this device only with the intended transport equipment.
Use only suitable transport devices and industrial trucks.
Therearxedhousingcoverandthecoverwithcontrolpanelmustalwaysbecloseddur-
ing transport.
Ensuresufcientvisibilityduringtransport(supportpersonnel,ifnecessary).
Nopersonsmustbeallowedtoremaininthetransportarea.
Thedevicemustonlybetransportedbytrainedandqualiedpersonnelandinobservanceofthesafetyaspects.

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AL-KO AIRSAFE®1200 / 1600
If transport devices are used that require a driving licence, the personnel operating these devices must have an ap-
plicable, valid driving licence for this.
Observe the instructions in these installation instructions and the operating manual and the relevant regulations on
occupational health & safety and environmental protection during transport.
Transport the device only upright and secure the device to prevent tipping and slipping.
Avoid damaging the device.
Damage resulting from improper packaging, storage and transport are at the expense of the person responsible.
The device should be transported in a closed vehicle. Use a forklift or pallet truck together with a hand truck at the
setuplocation.Onshort,atsurfaces,thecastorsunderthebaseofthedevicecanbeused.
The AL-KOAIRSAFE®1200/1600airpuriermayonlybetransported,liftedandinstalledwithinthestandardop-
erating limits (-20°C to +40°C).
4.2.2 Transport under aggravated conditions
When transporting under aggravated conditions (e.g. on open vehicles, under unusual vibrational stresses, trans-
port by sea or in subtropical countries), additional packaging must be used that will protect the device from these
particularinuences.
4.2.3 Transport with fork-lift truck or pallet truck
Theairpurierisdeliveredstandinguprightandsecuredwithlashingstrapsonaone-waypallet.
ATTENTION
Always engage the forks of the fork-lift truck with the pallet.
Pay attention to possible protrusions.
Before lifting the device, ensure that the rear housing cover and the cover with control panel are closed.
Suitable fork lengths must be used to prevent damaging the device.
Use suitable wooden props.
4.2.4 Transport from the delivery to the installation location
ATTENTION
Thecastorsonthehousingbasemayonlybeusedforpositioningtheairpurieratitsin-
stallation location and for moving for maintenance work. Use a pallet truck or a hand truck to
transport the device over longer distances.
ATTENTION
Securetheairpurieragainstfallingofusedtransportequipment,tippingoverandrolling
away during the following work. Have a second person to help you.